Printer that avoids exposure of a star wheel
09643437 ยท 2017-05-09
Assignee
Inventors
Cpc classification
B41J25/316
PERFORMING OPERATIONS; TRANSPORTING
B41J25/308
PERFORMING OPERATIONS; TRANSPORTING
B41J25/3088
PERFORMING OPERATIONS; TRANSPORTING
B41J25/3082
PERFORMING OPERATIONS; TRANSPORTING
B41J25/3084
PERFORMING OPERATIONS; TRANSPORTING
B41J25/3086
PERFORMING OPERATIONS; TRANSPORTING
B41J11/006
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A simple configuration avoids exposure of a star wheel that prevents the media from lifting up when the media conveyance path opens. A platen top unit 20 that supports first and second star wheels 25A, 25B is separated from an opening and closing platen unit 8, and is supported movably vertically. when the platen unit 8 is moved to the open position 8B to open the third conveyance path section 10c of the conveyance path 10 when a paper jam occurs, for example, the head elevator 17 is controlled to raise the platen top unit 20 and retract the first and second star wheels 25A, 25B supported by the platen top unit 20 to a position removed from easy contact with the user's hands.
Claims
1. A printer comprising: a printhead; a platen including a platen surface which is configured for supporting sheet media, configured to move between a head-opposing position where the platen surface is opposite the printhead and an open position, a gap between the platen surface and the printhead when the platen is at the open position is larger than the gap when the platen is at the head-opposing position; a star wheel support member supporting a star wheel configured for suppressing the media, disposed vertically between the printhead and the platen at the head-opposing position; a support frame configured to support the star wheel support member movably between a first position and a second position; and a spring disposed between the support frame and the star wheel support member, that urges the star wheel support member to the second position; wherein the star wheel is in contact with the sheet media on the platen surface when the star wheel support member is at the first position, and is separated from the sheet media on the platen surface when the star wheel support member is at the second position; the support frame includes a first frame disposed on one side of the platen unit, the first frame has a first opening extending in the direction of movement of the star wheel support member between the first position and the second position; the star wheel support member includes a first protrusion disposed in the first opening, the first protrusion is formed on one end of the star wheel support member; and the spring includes a first spring attached to the first protrusion that urges the star wheel support member from the first position toward the second position.
2. The printer described in claim 1, wherein: the support frame includes a second frame disposed on the other side of the platen unit, and the second frame has a second opening extending in the direction of movement of the star wheel support member; the star wheel support member includes a second protrusion disposed in the second opening, the second protrusion is formed on the other end of the star wheel support member; and the spring includes a second spring attached to the second protrusion that the urges the star wheel support member from the first position toward the second position.
3. The printer described in claim 1, wherein: the support frame has a second frame disposed on the other side of the platen unit; and the second frame pivotably supports the other end of the star wheel support member.
4. The printer described in claim 1, wherein: the direction of movement of the star wheel support member is perpendicular to the platen surface.
5. The printer described in claim 4, further comprising: a support frame that supports the star wheel support member movably between the first position and the second position; wherein the urging member disposed between the support frame and the star wheel support member.
6. The printer described in claim 5, wherein: the support frame includes a first frame on which a first opening extending in the direction of movement of the star wheel support member is formed; the star wheel support member includes a first protrusion configured to move in the first opening; and a first urging member as the urging member is attached to the first protrusion.
7. The printer described in claim 6, wherein: the first frame is on one side of the star wheel support member; the support frame includes a second frame on which a second opening extending in the direction of movement of the star wheel support member is formed, the second frame is on the other side of the star wheel support member; the star wheel support member includes a second protrusion configured to move in the second opening; and a second urging member as the urging member is attached to the second protrusion.
8. The printer described in claim 6, wherein: the first frame is on one side of the star wheel support member; the first protrusion is on one end of the star wheel support member; the support frame includes a second frame on the other side of the star wheel support member; and the second frame pivotably supports the other end of the star wheel support member.
9. A printer comprising: a platen including a platen surface; a printhead configured to move between a first head position and a second head position, a gap between the platen surface and the printhead at the second head position is larger than the gap between the platen surface and the printhead at the first head position; a star wheel support member supporting a star wheel, configured to move between a first position and a second position, a gap between the star wheel and the platen surface when the star wheel support member is at the second position is larger than the gap when the star wheel support member is at the first position, wherein the star wheel support member is pressed against the platen surface by the printhead moving from the second head position toward the first head position.
10. The printer described in claim 9, wherein: the printhead at the first head position prints a sheet media on the platen surface; and the star wheel support member moves from the first position toward the second position when the printhead moves from the first head position toward the second head position.
11. The printer described in claim 10, further comprising: an urging member configured to urge the star wheel support member toward the second position.
12. The printer described in claim 10, wherein: the printhead moves from the first head position toward the second head position, when a paper jam is detected.
13. The printer described in claim 10, wherein: the platen moves between a first platen position and a second platen position, a gap between the printhead at the first head position and the platen surface of the platen at the second platen position is larger than the gap between the printhead at the first head position and the platen surface of the platen at the first position.
14. The printer described in claim 13, wherein: while the platen moving from the first position toward the second position, the print head moves to the second head position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(10) A preferred embodiment of a printer according to the present invention is described below with reference to the accompanying figures.
(11) General Configuration
(12)
(13) The invention is described below with reference a transverse axis X across the device width, the longitudinal axis Y between the front and back of the device, and a vertical axis Z. The three directional axes X, Y, and Z are mutually perpendicular. Note also that Y1 denotes the front of the printer, and Y2 denotes the back of the printer.
(14) As shown in
(15) Inside the printer cabinet 2, the continuous paper P pulled from the paper roll 9 in the roll paper compartment 6 is conveyed through the conveyance path 10 indicated by the imaginary line. The recording paper P passes the printing position of the printhead 7, is conveyed toward the paper exit 4A opened in the front 2a of the printer cabinet 2, and is discharged from the paper exit 4A.
(16) The conveyance path 10 includes a first conveyance path section 10a, second conveyance path section 10b, and a third conveyance path section 10c. The first conveyance path section 10a that extends diagonally upward toward the back Y2 from the roll paper compartment 6. The second conveyance path section 10b continues from the top end of the first conveyance path section 10a toward the front Y1 and descends gradually to the platen surface 8a. The third conveyance path section 10c extends horizontally from the front Y1 end of the second conveyance path section 10b, that is, from the back Y2 end of the platen surface 8a, to the front Y1 of the printer.
(17) A roll spindle 31 on which the paper roll 9 is installed is disposed in the roll paper compartment 6. The roll spindle 31 extends on the transverse axis X, and is driven rotationally by drive power from a media supply motor 31a disposed near the bottom of the printer cabinet 2. When installed to the roll spindle 31, the paper roll 9 does not rotate relative to the roll spindle 31. When the roll spindle 31 turns, the recording paper P is delivered from the paper roll 9 to the first conveyance path section 10a of the conveyance path 10.
(18) A tension lever 32 that applies tension to the recording paper P is disposed to the conveyance path 10 near the top end of the first conveyance path section 10a and the back Y2 end of the second conveyance path section 10b where the conveyance path curves. The distal end of the tension lever 32 has a curved outside surface where the tension lever 32 contacts the media, and the recording paper P travels along this curved surface. The tension lever 32 pivots on an axis of rotation 32a on the transverse axis X. The tension lever 32 is urged by a spring member (not shown in the figure) to the back Y2.
(19) A paper guide 33 is disposed on the front Y1 side of the tension lever 32. The paper guide 33 is included in the second conveyance path section 10b of the conveyance path 10. The paper guide 33 is shaped to descend gently to the front Y1, and guides the recording paper P from the tension lever 32 toward the platen surface 8a.
(20) Printhead Support Mechanism
(21) The printhead 7 is an inkjet line head, and includes four heads, first head 71a, second head 71b, third head 71c, and fourth head 71d. These four heads are narrow and long on the transverse axis X, and are disposed at a regular interval on the longitudinal axis Y. Rows of ink nozzles that eject ink droplets are formed in the nozzle face of each head. The length of each ink nozzle row is greater than the maximum width of the recording paper P that can be used. The printhead 7 is mounted on a carriage 11. The carriage 11 includes a head frame 12 that holds the printhead 7, and a carriage frame 13 that supports the head frame 12. The head frame 12 moves on the vertical axis Z relative to the carriage frame 13.
(22)
(23) The carriage frame 13 is a frame-like member disposed on the inside circumference side of the head frame 12. A pair of guide channels 47 that extend on the vertical axis Z are formed on the side of the carriage frame 13 facing the transverse axis X. When the head frame 12 is inside the carriage frame 13, each of a pair of guide rollers 46 disposed on the side facing the head frame 12 are inserted to the guide channels 47. As a result, the head frame 12 is supported by the carriage frame 13 on the vertical axis Z. The head frame 12 is urged upward by the urging force of four coil springs 48 disposed between the head frame 12 and carriage frame 13.
(24) A pair of parallel carriage guide rails 14 is disposed extending on the transverse axis X on the opposite sides of the carriage 11 on the longitudinal axis Y. The carriage 11 is supported movably on the transverse axis X by this pair of carriage guide rails 14. As shown in
(25) The carriage 11 moves between the opposing position 11A indicated by the dotted line in
(26) When the carriage 11 is at the opposing position 11A, the printhead 7 mounted on the carriage 11 is opposite the platen unit 8. When the carriage 11 is at the standby position 11B, the printhead 7 mounted on the carriage 11 is not opposite the platen unit 8. A head maintenance unit 16 is disposed below the standby position 11B, and when the carriage 11 moves to the standby position 11B, the printhead 7 is opposite the head maintenance unit 16. A head elevator 17 (see
(27) As shown in
(28) As shown in
(29) Platen Unit
(30)
(31) Platen stops 89a, 89b are formed at two places at the lengthwise ends of the top of side frame 83a. A platen stops 89c is formed at one place in the lengthwise center of the top of side frame 83b. Platen stops 89a to 89c are flat horizontal stops bent substantially perpendicularly from the top ends of the side frames 83a, 83b. The platen stops 89a, 89b, 89c are the parts that each contact one of the three balls 24 held in the platen top unit 20 from above.
(32) The platen unit 8 includes a conveyor-belt-type media conveyance mechanism 18 in.
(33) The portion of the conveyor belt 81 between guide rollers 82b and 82c is the horizontal belt portion 81a extending horizontally over the third conveyance path section 10c. Pinch rollers 19a, 19b are pushed from above the platen unit 8 to the downstream and upstream (that is, the longitudinal axis Y) ends of the horizontal belt portion 81a in the conveyance direction. The media conveyance mechanism 18 conveys the recording paper P held between the pinch rollers 19a, 19b and the horizontal belt portion 81a.
(34) As shown in
(35)
(36) The platen unit 8 is supported by a platen operating mechanism 60 (
(37) As shown in
(38) The guide mechanism 60B includes a pair of curved guide channels 67 (
(39) As shown in
(40) When the platen unit 8 moves to the open position 8B, a large gap is formed between the platen unit 8 and the platen top unit 20, and the third conveyance path section 10c of the conveyance path 10 opens greatly to the front Y1 side. As a result, the user can insert his hand and remove paper jams between the printhead 7 and the platen top unit 20 and platen unit 8.
(41) Platen Top Unit Support Mechanism
(42) As shown in
(43)
(44) The platen top unit 20 includes multiple first star wheels 25A attached to the transverse frame members 22a-22e, and multiple second star wheels 25B attached to the transverse frame members 22a-22e. Each of the first and second star wheels 25A, 25B has protrusions formed at a constant angular pitch around the outside. The first and second star wheels 25A, 25B are supported rollably by the transverse frame members 22a-22e, and the outside surfaces are below the transverse frame members 22a-22e on the vertical axis Z. The first and second star wheels 25A, 25B are also supported movably on the vertical axis Z, and are urged down by an urging member not shown. As a result, if recording paper P is set with the platen unit 8 set to the head-opposing position 8A, and the platen top unit 20 is positioned to the first position 20A (
(45) Two tabs 26 that protrude to the front Y1 from the transverse frame member 22a are formed on the front Y1 end of the platen top unit 20. Two arms 27 that protrude to the back Y2 side from the opposite side of the transverse frame member 22e on the transverse axis X are also formed on the back Y2 end of the platen top unit 20.
(46) As shown in
(47) The front frame 54 located on the front Y1 side of the platen top unit 20 has two openings 56 formed opposite the tabs 26. The openings 56 are disposed so that the tabs 26 can move on the vertical axis Z. The front part of the platen top unit 20 is therefore supported movably on the vertical axis Z.
(48)
(49) The first position 20A shown in
(50) The second position 20B shown in
(51) Operation of the Platen Top Unit
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(53) As described above, the carriage 11 carrying the printhead 7 can be moved by the carriage moving mechanism 15 along the carriage guide rails 14, and move between the opposing position 11A (
(54) To avoid interference between the carriage 11 and the printhead 7 and platen top unit 20, the operation of moving the carriage 11 between the opposing position 11A and standby position 11B is executed when the head frame 12 holding the printhead 7 is moved to the raised position 12B as shown in
(55) As shown in
(56) To restore the printer 1 to printing condition when a printer 1 error such as a paper jam occurs, for example, the user opens the access cover 5 and pulls the platen unit 8 from the head-opposing position 8A through the opening 4B in the front 2a to the open position 8B. At this time, as shown in
(57) Because the platen top unit 20 is at the first position 20A when the head frame 12 is at the platen gap holding position 12A, the first and second star wheels 25A, 25B will be exposed from the opening 4B in the front 2a (
(58) In addition to driving the head elevator 17 to raise the head frame 12 based on the operation of opening the platen unit 8, moving the platen top unit 20 to the second position 20B when the platen unit 8 opens may alternatively be controlled by driving the head elevator 17 based on detection of a paper jam to move the platen top unit 20 to the second position 20B before opening the platen unit 8.
(59) As described above, the platen top unit 20 that supports the first and second star wheels 25A, 25B in the printer 1 according to this embodiment is separate from the openable platen unit 8, and is supported movably vertically. Therefore, when the platen unit 8 is moved to the open position 8B to open the third conveyance path section 10c of the conveyance path 10 when a paper jam occurs, for example, the platen top unit 20 can be raised by controlling the head elevator 17. Therefore, the first and second star wheels 25A, 25B supported by the platen top unit 20 can be retracted from the position where they may be easily be touched by the user. The chance of damaging the first and second star wheels 25A, 25B and a drop in ease of maintenance can therefore be avoided. Furthermore, because a member for covering the first and second star wheels 25A, 25B and a mechanism for moving such a member, are not needed, damage to the first and second star wheels 25A, 25B and a drop in ease of use can be avoided by a simple configuration.
(60) The platen top unit 20 is supported by the front frame 54 and rear frame 55 movably on the vertical axis Z. More specifically, the platen top unit 20 is supported with the tabs 26 of the platen top unit 20 urged up inside the openings 56 in the front frame 54, and the rear end of the platen top unit 20 is supported pivotably up and down by the connectors 57 of the rear frame 55. The platen top unit 20 is therefore supported movably vertically by a simple configuration.
(61) Furthermore, because the platen top unit 20 is retracted in the direction above and away from the platen surface 8a (vertically relative to the platen surface 8a), the space from which the printhead 7 and head frame 12 are retracted can be used as the retraction space for the platen top unit 20. Space can therefore be used efficiently to make the printer 1 smaller.
(62) Furthermore, the head elevator 17 in this embodiment can be used to move the platen top unit 20 by means of the head frame 12, and the urging force of the tension springs 58 can be used to raise the platen top unit 20. A separate drive source is therefore not needed to move the platen top unit 20. The configuration of parts can therefore be simplified.
(63) Other Embodiments
(64) The rear end of the platen top unit 20 is pivotably attached to the rear frame 55, but the support structure at the back end of the platen top unit 20 may be configured identically to the front end. For example, the arms 27 at the back end of the platen top unit 20 may be disposed inside openings formed in the rear frame 55, and the platen top unit 20 urged up by springs, for example. In this event, the platen top unit 20 can move vertically while held horizontally.
(65) This embodiment applies the invention to an inkjet line printer, but the invention is not so limited and may be applied to a serial printer.
(66) The invention being thus described, it will be obvious that it may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.