HYBRID DRIVE HAVING AN AUTOMATED CONVENTIONAL GEARBOX
20170122419 ยท 2017-05-04
Assignee
Inventors
Cpc classification
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
F16H2003/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2061/0422
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2006/4841
PERFORMING OPERATIONS; TRANSPORTING
B60K2006/4808
PERFORMING OPERATIONS; TRANSPORTING
B60Y2400/421
PERFORMING OPERATIONS; TRANSPORTING
F16H3/0915
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2006/4833
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/0052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10S903/902
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16H37/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2006/4816
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16H2200/0047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T74/19014
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60K2006/4825
PERFORMING OPERATIONS; TRANSPORTING
Y10S903/909
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
Y10S903/919
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16H3/089
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/36
PERFORMING OPERATIONS; TRANSPORTING
F16H37/0806
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10S903/914
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60K2006/268
PERFORMING OPERATIONS; TRANSPORTING
F16H2061/0433
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2006/541
PERFORMING OPERATIONS; TRANSPORTING
F16H61/0403
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/442
PERFORMING OPERATIONS; TRANSPORTING
International classification
F16H37/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/36
PERFORMING OPERATIONS; TRANSPORTING
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
F16H3/091
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a hybrid drive having an automated conventional gearbox, for example for a motor vehicle, having an internal combustion engine (VM) which has a drive connection to at least a first transmission input shaft (W1), having an electric drive which has at least one electric machine (EM1) which has a drive connection to a second transmission input shaft (W3; W3), having at least one layshaft (W4), having freely moving wheels and fixed wheels (z11-z17, z21-z29, zR3) which are arranged in a plurality of wheel set planes (Z1-Z7), having a plurality of gear shift devices (S1-S4), and having a transmission output shaft (W2). In order to permit a high degree of variability in terms of a wheel set concept as well as the distribution and the number of electrical and internal-combustion-engine gearspeeds, to keep the expenditure on design and the costs low and to ensure efficient and comfortable operation, there is provision that the two transmission input shafts (W1, W3; W1, W3) are arranged coaxially with respect to one another, and in that in one of its shifted positions a gear shift device (S1) connects the two transmission input shafts (W1, W3; W1, W3) to one another effectively in terms of drive, and in another shifted position shifts a gearspeed.
Claims
1. A hybrid drive having an automated conventional transmission, for a motor vehicle, for example, having an internal combustion engine (VM), functionally connected to at least one first transmission input shaft (W1), having an electric drive, featuring at least one electric motor (EM1), functionally connected to a second transmission input shaft (W3; W3), having at least one layshaft (W4), having idler gears and fixed gears (z11-z17, z21-z29, zR3) disposed in numerous gear set planes (Z1-Z27), having numerous gear shifting devices (S1-S4), and having a transmission output shaft (W2), characterized in that the two transmission input shafts (W1, W3; W1, W3) are disposed coaxially to one another, and that a gear shifting device (S1) functionally connects the two transmission input shafts (W1, W3; W1, W3) to one another in one of its shifting settings, and in another shifting setting, engages a gear.
2. The hybrid drive according to claim 1, characterized in that the two transmission input shafts (W1, W3) are disposed coaxially as well as axially adjacent to one another, and that the transmission output shaft (W2, W4) is disposed such that it is axially parallel to the two transmission input shafts (W1, W3).
3. The hybrid drive according to claim 1, characterized in that the gear shifting device (S1), with which the two transmission input shafts (W1, W3) can be coupled, activates the second gear (2G) when in its other shifting setting.
4. The hybrid drive according to claim 1, characterized in that a second gear shifting device (S2; S3; S4) is disposed on the second transmission input shaft (W3) or the transmission output shaft (W2), with which the first gear (1G) can be activated in one shifting setting, and the third gear (3G) can be activated in a second shifting setting.
5. The hybrid drive according to claim 1, characterized in that a second electric motor (EM2) is disposed on the first transmission input shaft (W1) between the internal combustion engine (VM) and the first gear shifting device (S1).
6. The hybrid drive according to one of the claim 1, characterized in that an output gearwheel (z28) is disposed in a non-rotational manner on the transmission output shaft (W2) between a gear set plane (Z3) for the second gear (2G) and a gear set plane (Z2) for the third gear (3G), which engages with an output gearwheel (z29) in a differential transmission (D).
7. The hybrid drive according to claim 1, characterized in that the second transmission input shaft (W3) is designed as a hollow shaft, which at least in part coaxially encompasses the first transmission input shaft (W1), and can be coupled to the first transmission input shaft (W1) by means of the gear shifting device (S1).
8. The hybrid drive according to claim 7, characterized in that the electric motor (EM1) is functionally connected to the second transmission input shaft (W3), designed as a hollow shaft, and can be coupled to the transmission input shaft (W1) by means of the gear shifting device (S1).
9. The hybrid drive according to claim 7, characterized in that one fixed gear or one idler gear (z11, z12, z21, z22) of a first and second gear set plane (Z1, Z2), in each case, is disposed on the second transmission input shaft (W3) designed as a hollow shaft.
10. The hybrid drive according to claim 7, characterized in that a transmission output shaft (W2), disposed axially behind the first transmission input shaft (W1), forms a transmission output, coaxial to the input.
11. The hybrid drive according to claim 1, characterized in that the layshaft (W4), or a transmission output shaft (W2) connected thereto, forms a transmission output axially offset to the input.
12. The hybrid drive according to claim 1, characterized in that a start-up element is disposed between the internal combustion engine (VM) and the first transmission input shaft (W1), by means of which the internal combustion engine (VM) can be functionally connected to the first transmission input shaft (W1).
13. The hybrid drive according to claim 1, characterized in that the internal combustion engine (VM) is functionally connected directly to the first transmission input shaft (W1), and that the electric motor (EM1) can be actuated as a start-up element.
14. The hybrid drive according to claim 1, characterized in that a reverse gear can be implemented with a gear set plane (Z1) of a forward gear (1G, 2G) by means of a rotational direction reversal of the electric motor (EM1).
15. The hybrid drive according to claim 1, characterized in that at least one gear shifting device (S1-S4) is designed as a jaw clutch coupling, and that the electric motor (EM1) can be actuated as a synchronization means.
16. The hybrid drive according to claim 1, characterized in that the one electric motor (EM1) or a second electric motor (EM2) can be actuated as an integrated starter generator for starting the internal combustion engine (VM) and/or as a generator for charging an energy storage device or for supplying a vehicle electrical system.
17. The hybrid drive according to claim 1, characterized in that at least in part the electric motor (EM1) can be actuated as a driving power support means during gear shifting in an internal combustion engine mode, and that the internal combustion engine (VM), at least in part, can be actuated as a driving power support means during an electric gear shifting.
18. The hybrid drive according to claim 1, characterized in that the electric drive features a second electric motor (EM2) and that said second electric motor (EM2) is activated in series on the first transmission input shaft (W1) with the internal combustion engine (VM).
19. The hybrid drive according to claim 1, characterized in that the internal combustion engine (VM) and at least one electric motor (EM1, EM2) of the electric drive are disposed diametrically opposite one another.
20. The hybrid drive according to claim 1, characterized in that the axially offset transmission output (W2) is selectively disposed at the electric motor (EM1) end, or at the end opposite the electric motor (EM1).
Description
[0059] For further clarification of the invention, drawings of other embodiment examples accompany the description. They show:
[0060]
[0061]
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[0065]
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[0075]
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[0080] Accordingly, a first hybrid drive structure 1a shown in
[0081] The first gear set plane Z1, at the transmission input end, is formed by means of a fixed gear z11, connected non-rotationally to the hollow shaft W3, and an idler gear z21 which engages therewith, rotationally disposed on the layshaft W4. The idler gear z21 can be connected non-rotationally to the layshaft W4 in a first shifting setting by means of a gear shifting device S4, which can be actuated from both sides, designed as an un-synchronized jaw clutch coupling. The gearwheel pair z11/z21 of the gear set plane Z1 is configured for a second gear 2G.
[0082] The second gear set plane Z2 comprises a fixed gear z12 disposed on the hollow shaft W3 and an idler gear z22 resting on the layshaft W4, which can be connected non-rotationally to the layshaft W4 with the fourth shifting device S4 in a second shifting setting. The gearwheel pair z12/z22 of the gear set plane Z2 is configured for a fourth gear 4G.
[0083] The transmission input shaft W1 extends from the hollow shaft W3 at the level of a first gear shifting device S1 disposed thereon, which can be actuated from both sides, configured as a synchronization device. The hollow shaft W3, and thereby the electric motor EM1, can be functionally connected to the transmission input shaft W1 by means of the shifting device S1 in a first shifting setting.
[0084] The third gear set plane Z3 is designed as a reverse gear RG. It comprises an idler gear z13 disposed on the transmission input shaft W1, which can be non-rotationally connected to the transmission input shaft W1 with the first shifting device S1 in a second shifting setting. The idler gear z13 is engaged with a rotationally supported intermediate gearwheel zR3 for reversing the rotational direction, which engages in turn with an associated fixed gearwheel z23 disposed on the layshaft W4.
[0085] The fourth gear set plane Z4 comprises an idler gear z14 of the transmission input shaft W1, which can be non-rotationally connected to the transmission input shaft W1 in a first shifting setting by means of a second gear shifting device S2, designed as a synchronization device that can be actuated from both sides, and an associated fixed gearwheel z24 of the layshaft W4. This gearwheel pair z14/z24 forms a gear ratio for a first gear 1G.
[0086] The fifth gear set plane Z5 is formed by an idler gear z15 that can be connected in a rotationally fixed manner to the transmission input shaft W1 by means of a shifting device S2 in a second shifting setting, and a fixed gear z25 on the layshaft W4 engaging therewith. The gearwheel pair z15/z22 forms a gear ratio for a third gear 3G.
[0087] The sixth gear set plane Z6 comprises an idler gear z16 of the transmission input shaft W1, which, by means of a third gear shifting device S3 designed as a synchronization device that can be actuated from both sides, can be connected in a rotationally fixed manner to the transmission input shaft W1 in a first shifting setting, and an associated fixed gear z26 of the layshaft W4. This gearwheel pair z16/z26 forms a gear ratio for a sixth gear 6G.
[0088] In a second shifting setting, the shifting device S3 establishes a direct connection between the transmission input shaft W1 and the transmission output shaft W2. This direct connection represents a fifth gear 5G as a direct gear.
[0089] The seventh gear set plane Z7 is designed as an output constant. It comprises a fixed gear z17 connected to the transmission output shaft W2, which is engaged with a fixed gear z27 connected to the layshaft W4.
[0090]
[0091] The internal combustion engine gear sequence begins with the first gear 1G, which connects, via the synchronization device S2, the gearwheel z14 of the gear set plane Z4 to the transmission input shaft W1, and thereby to the internal combustion engine, after engaging the start-up clutch K1 in a force locking manner. The force flow runs to the transmission output shaft W2 via the layshaft W4 and the output constant Z7. The first gear 1G is a purely internal combustion engine gear.
[0092] The second gear 2G can be selected as a purely electric gear or as a coupled gear. Accordingly, the electric motor gear sequence begins at the second separate electric gear 2G, which connects, by means of the jaw clutch coupling S4, the gearwheel z21 of the gear set plane Z1 to the layshaft W4, and thereby to the electric motor EM1. The force flow runs in turn, as is the case with all gears aside from the direct gear, to the transmission output shaft W2 via the layshaft W4 and the output constant Z7. Alternatively, the second gear 2G can be actuated by both drive motors VM, EM1. For this, the synchronization device S1 also connects the transmission input shaft W1 to the hollow shaft W3, such that the two drive torques are combined in an overlapping manner.
[0093] Subsequently, the third gear 3G is a purely internal combustion engine gear, the fourth gear 4G is selectively an electric or coupled gear, the fifth gear 5G (direct gear) and the sixth gear 6G are internal combustion engine gears. The reverse gear RG can be actuated either via the synchronization device S1 in an internal combustion engine mode, or via the jaw clutch coupling S4 and a rotational direction reversal of the electric motor EM1, in a purely electric mode. With this shift pattern, the second gear 2G and the fourth gear 4G can be operated selectively with support from the electric drive or in a purely electric mode. Driving in reverse by means of electric power is possible. Because there are no consecutive coupled gearings, a driving power support is continuously possible by means of a suitable actuation of a driving power support via the respective other drive source while shifting gears.
[0094] In the following, the respective substantial differences of individual AMT hybrid variations shall be explained.
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[0098] The hybrid drive structures 1a-1d are designed as drive trains having coaxial inputs and outputs. In contrast, the hybrid drive structures 1e-1k described below are designed with axially offset outputs.
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[0100] A shifting topology of the hybrid drive according to
[0101] A hybrid drive structure 1f shown in
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[0103]
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[0105] Three other hybrid drive structures 1i, 1j and 1k show an AMT hybrid drive having an expanded electric mode. An additional second electric motor EM2 is disposed therein as a crankshaft starter generator (KSG) on the crankshaft of the internal combustion engine, or on the transmission input shaft W1, connected in a non-shiftable manner to the crankshaft, respectively. The gear set corresponds to the hybrid drive structure 1h is shown in
[0106] The second electric motor EM2 serves, on one hand, as a generator, and on the other hand, if applicable, as a motor for starting the internal combustion engine VM. The second electric motor EM2 is preferably configured such that it can reliably generate, when in the generator mode, a necessary mid-range electrical power for supplying the first electric motor EM1 as a traction motor for a stop-and-go operation over a longer period of time. For this, a generator power of the EM2 reduced by a factor of 10 in comparison with the traction power of the electric motor EM1, is sufficient.
[0107] In the hybrid drive structure 1i shown in
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[0109] With the hybrid drive structure 1j shown in
[0110] Furthermore, with the hybrid drive structure 1k shown in
[0111] Lastly,
[0112] The automated transmission according to
[0113] The start-up clutch K1 can be dispensed with in a cost and space saving manner in the hybrid drive structure 1l of
[0114] Alternatively, the second electric motor EM2 can be dispensed with in a cost and space saving manner, if the start-up clutch K1 is present on the first transmission input shaft W1, because the synchronization of the second gear 2G can take place by means of the internal combustion engine VM and a slippage configured start-up clutch K1.
REFERENCE SYMBOL LIST
[0115] 1a-1l hybrid drive structures [0116] 1G-6G forward gears [0117] aw1, aw2 input shafts [0118] EM1 electric motor [0119] EM2 electric motor [0120] D differential transmission [0121] i gear ratio [0122] i_ges gear ratio range [0123] K1 start-up element, start-up clutch, motor clutch [0124] RG reverse gear [0125] r1, r2 vehicle wheel [0126] S1-S4 gear shifting devices [0127] VM internal combustion engine [0128] W1 first transmission input shaft [0129] W2 transmission output shaft, transmission output [0130] W3 second transmission input shaft, hollow shaft [0131] W3 second transmission input shaft [0132] W4 layshaft [0133] Z1-Z7 gear set planes [0134] z11-z17 gearwheels [0135] z21-z29 gearwheels [0136] zR3 gearwheel