Compositions of Inorganic Luminescent Materials
20170121601 ยท 2017-05-04
Assignee
Inventors
Cpc classification
C30B15/04
CHEMISTRY; METALLURGY
C30B29/28
CHEMISTRY; METALLURGY
G01N21/09
PHYSICS
International classification
Abstract
Disclosed herein are material compositions that include a metal doped, alumina rich yttrium aluminum garnet (YAG:M). Also provided according to embodiments of the invention are scintillator compositions that include Y.sub.3-xM.sub.xAl.sub.5+yO.sub.12+z, as a primary phosphor and wherein 0x<0.03, 0.001<y<0.2 and 0z<0.012, or 0x<0.01, 0.001<y<0.1 and 0z<0.0625 and M comprises elements selected from cerium (Ce), praseodymium (Pr), neodymium (Nd), promethium (Pm), samarium (Sm), europium (Eu), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er), thulium (Tm), ytterbium (Yb), Chromium (Cr) and lutetium (Lu). and can include a single or a mixture of a these elements.
Claims
1. A luminescent inorganic material comprising Y.sub.3-xM.sub.xAl.sub.5+yO.sub.12+z, wherein 0x<0.03, 0.001<y<0.2 and 0<z<0.012 and M is selected from, cerium (Ce), praseodymium (Pr), neodymium (Nd), promethium (Pm), samarium (Sm), europium (Eu), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er), thulium (Tm), ytterbium (Yb), Chromium (Cr) and lutetium (Lu) or combinations thereof.
2. The material of claim 1 wherein X=0
3. The material of claim 1 wherein M is Ce.
4. A method of forming a luminescent inorganic material comprising: (a) providing a mixture of Y.sub.2O.sub.3, and Al.sub.2O.sub.3 in a Y:Al molar ratio of between 1.5:2.5 and 1.5:2.75; (b) heating the mixture to a liquid state; and (c) solidifying the mixture to form the compound.
5. The method of claim 4, wherein the method enables the reduction of the frequency of Y.sup.3+.sub.Al antisites.
6. The method of claim 4 wherein a metal oxide dopant is included in the mixture in a Y:M molar ratio of between 1.5:0.0015 and 1.5:0.15 and M is selected from cerium (Ce), praseodymium (Pr), neodymium (Nd), promethium (Pm), samarium (Sm), europium (Eu), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er), thulium (Tm), ytterbium (Yb), Chromium (Cr) and lutetium (Lu) or combinations thereof.
7. The method of claim 4 wherein M is cerium (Ce).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0027] The present invention now will be described more fully hereinafter with reference to the accompanying drawings, in which particular examples are shown. However, this invention should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. As used herein the term and/or includes any and all combinations of one or more of the associated listed items.
[0028] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms a, an and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that, when used in this specification, the terms comprises and/or including and derivatives thereof, specify the presence of stated features, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, operations, elements, components, and/or groups thereof.
[0029] It will be understood that when an element such as a layer, region or substrate is referred to as being on or extending onto another element, it can be directly on or extend directly onto the other element or intervening elements may also be present. In contrast, when an element is referred to as being directly on or extending directly onto another element, there are no intervening elements present. It will also be understood that when an element is referred to as being connected or coupled to another element, it can be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being directly connected or directly coupled to another element, there are no intervening elements present.
[0030] Furthermore, relative terms, such as lower or bottom and upper or top, may be used herein to describe one element's relationship to another element as illustrated in the figures. It will be understood that relative terms are intended to encompass different orientations of the device in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as being on the lower side of other elements would then be oriented on upper sides of the other elements. The exemplary term lower, can therefore, encompasses both an orientation of lower and upper, depending on the particular orientation of the figure.
[0031] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of this specification and the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
[0032] In case of conflicting terminology or scope, the present application is controlling.
[0033] As used herein, the term solid state light emitting device may include a light emitting diode, laser diode, scintilator and/or other semiconductor device which includes one or more semiconductor layers, which may include silicon, silicon carbide, gallium nitride and/or other semiconductor materials, an optional substrate which may include sapphire, silicon, silicon carbide and/or other microelectronic substrates, and one or more contact layers which may include metal and/or other conductive materials. The design and fabrication of solid state light emitting devices are well known to those skilled in the art. The expression light emitting device, as used herein, is not limited, except that it be a device that is capable of emitting light.
[0034] According to some embodiments of the invention, provided are luminescent inorganic material compositions that include a Cerium doped, Alumina rich yttrium aluminum garnet (YAG:M). Also provided according to embodiments of the invention are phosphor compositions that include Y.sub.3-xM.sub.xAl.sub.5+yO.sub.12+z, as a primary phosphor, and wherein 0x<0.03, 0.001<y<0.2 and 0z<0.012, or 0x<0.01, 0.001<y<0.1 and 0<z<0.0625 and M, when present, comprises elements selected from cerium (Ce), praseodymium (Pr), neodymium (Nd), promethium (Pm), samarium (Sm), europium (Eu), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er), thulium (Tm), ytterbium (Yb), Chromium (Cr) and lutetium (Lu). and can include a single or a mixture of a these elements. Methods of forming a luminescent inorganic material comprising; providing a mixture of Y.sub.2O.sub.3, and Al.sub.2O.sub.3 in a Y:Al molar ratio of between 1.5:2.5 and 1.5:2.75; heating the mixture to a liquid state; and solidifying the said mixture to form the luminescent inorganic material wherein the method enables the reduction of the frequency of Y.sup.3+.sub.Al antisites. In particular embodiments a metal oxide dopant is included in the mixture in a Y:M molar ratio of between 1.5:0.0015 and 1.5:0.15 and M is selected from, cerium (Ce), praseodymium (Pr), neodymium (Nd), promethium (Pm), samarium (Sm), europium (Eu), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er), thulium (Tm), ytterbium (Yb), Chromium (Cr) and lutetium (Lu) or combinations thereof.
[0035] The term primary phosphor means that the metal doped YAG, such as Y.sub.3-xM.sub.xAl.sub.5+yO.sub.12+z, present in the phosphor compositions described herein. The metal doped YAG phosphor may be the only phosphor in the composition, or the phosphor composition may include additional phosphors.
[0036] The inorganic luminescent materials described herein are preferably grown as a materials can be grown as a single crystal material via any of conventional methods that are known to the art. Example methods include, but are not limited to: Czochralski method (ZLC, Bridgman method (BG), the micro pulling down method, and Flux growth methods which are conventional methods known in the art. Generally, the elementally pure (99.99%) oxide powders of the component metal elements of the YAG:M (i.e. Y.sub.2O.sub.3, Al.sub.2O.sub.3 and the appropriate oxide of the metal dopant) as mixed or milled in the desired elemental ratio and heated to yield a molten mixture that is subsequently cooled at a controlled rate.
[0037] YAG is represented as a line compound in the Al.sub.2O.sub.3Y.sub.2O.sub.3 phase diagram suggesting deviations from where excess oxides favor antisite production rather than vacancies or interstitials. The above findings substantiate several sources that could neither identify Al.sub.Y.sup.3+ defects within their samples, nor demonstrate they did not readily form. Therefore, off stoichiometric YAG single crystals can and do form; being facilitated by relatively easy Y.sub.Al.sup.3+ production. Excess oxides preferentially form antisites over other intrinsic defects and off stoichiometric YAG confirms Al.sub.Y.sup.3+ antisites do not readily form. Herein off stoichiometric melts as a method for modifying equilibrium Y.sub.Al.sup.3+ concentrations are disclosed. These off stoichiometric melts yield luminescent inorganic material compositions that optionally include a metal (M) dopant, of which comprises elements that can include, but is not strictly limited to, cerium (Ce), praseodymium (Pr), neodymium (Nd), promethium (Pm), samarium (Sm), europium (Eu), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er), thulium (Tm), ytterbium (Yb), Chromium (Cr) and lutetium (Lu). Moreover, such melts can include a single or a mixture of a these elements, such as, for example, an alumina rich yttrium aluminum garnet of the general formula: Y.sub.3-xM.sub.xAl.sub.5+yO.sub.12+z, as a primary phosphor, and wherein 0x0.03 0.001<y<0.2 and 0z<0.012, or 0x<0.01, 0.001<y<0.1 and 0z<0.0625
[0038] Also provided according to some embodiments of the present invention are light emitting devices that include a solid state lighting source; and a phosphor composition according to an embodiment of the invention. In some embodiments, the phosphor composition down-converts radiation having a peak wavelength in a range of 445 nm to 470 nm to radiation having a peak wavelength in a range of 500 nm to 570 nm. In some embodiments, the phosphor compositions can include a secondary phosphor that down-converts radiation having a peak wavelength in a range of 445 nm to 470 nm to radiation having a peak wavelength in a range of 600 nm to 660 nm. In some embodiments, the light emitting device includes a separate secondary phosphor composition such that the phosphor composition and the secondary phosphor composition together down-converts radiation having a peak wavelength in a range of 445 nm to 470 nm to radiation having a peak wavelength in a range of 600 nm to 660 nm. In some embodiments, the phosphor composition is present as a single crystal phosphor.
[0039] In particular cases, the luminescent inorganic material compositions may serve as a scintilator material in a detection system.
[0040] In some embodiments of the invention, the phosphor composition down-converts at least some of the radiation emitted by the solid state lighting source to a radiation having a peak wavelength greater than 580 nanometers. In some embodiments, the phosphor composition down-converts at least some of the radiation emitted by the solid state lighting source to a radiation having a peak wavelength between 530 nanometers and 585 nanometers, and at least some of the radiation emitted by the solid state lighting source to a radiation having a peak wavelength between 600 nanometers and 660 nanometers.
[0041] In some embodiments of the invention, the solid state lighting source comprises a light emitting diode that emits light having a dominant wavelength in the blue color range. In particular embodiments, the dominant wavelength of the blue LED is between about 445 nm to 470 nm.
[0042] The present invention will be more fully understood by reference to the following examples, which are intended to be illustrative of the present invention, but not limiting thereof.
Examples
[0043] Five YAG boules were grown under similar conditions by the CZ method. Cerium concentrations were held to 1.0 at. % with respect to yttrium concentrations in an on stoichiometric charge. Melt stoichiometry was varied in 5.0 at. % increments from 10.0 at. % yttria rich to 10.0 at. % alumina rich. The starting materials used were high purity yttria (Y.sub.2O.sub.3, 99.999%), alumina (Al.sub.2O.sub.3, 99.997%), and Ce.sup.+4 oxide (CeO.sub.2, 99.99%). The powders were weighed with 10 mg precision (adjusting for inherent moisture content in the powders) to a target weight of 400 g, then ball milled using high purity (99.8%) alumina milling balls for 18 hours. After mixing, the powders were compressed in an isostatic press to 20 kpsi and then calcined at 1400 C. for 15 hours to make the final charge. Upon calcining, the charges lost an average of 0.77% of their weight from moisture losses.
[0044] The crystals were grown with an iridium crucible (86 mm outside diameter by 60 mm high) using a RF induction furnace operating at 20 kHz and an atmosphere of 100 ppm oxygen balanced with nitrogen. First, one charge was melted over the course of 5 hours and then cooled. After this, a second like charge was added to the crucible to increase the melt volume to 800 g to improve heat flow and maintain stable flow patterns during growth. The crystal was pulled using a 6 mm diameter, (111) orientation, undoped YAG rod at 2 mm/hr to grow the cone of the crystal, then 1 mm/hr to grow the full diameter section. The crucible and melt were rotated at 6 RPM while the pulling arm was not rotated. Weight was monitored through the pulling arm and adjusted via a PID controller. Each boule was 32 mm in diameter and between 116-126 mm in length.
[0045] Right cylinders were cut from the bottom half (last to grow) of the untreated boules of 10 mm by 10 mm thick with a bordering 10 mm by 1 mm sample cut for absorption and transmission measurements. A thin sample assured cerium lines would not become saturated in optical absorption measurements. Each sample was cored from a stress free region as observed using crossed polarizers. Once cut and mechanically polished to a final grit of 0.3 m (
TABLE-US-00001 TABLE I Characteristics of the as grown samples. The largest improvements can be seen with the 10.0 at % alumina rich melt grown sample. 10.0 at. % Y Rich 5.0 at. % Y 5.0 at. % A1 10.0 at. % A1 Melt Rich Melt On Stoichiometry Rich Melt Rich Melt PMT Resolution at 10.4 0.08 10.35 0.07 9.92 0.07 10.56 0.08 10.67 0.08 662 keV (%) PD Resolution 9.52 0.08 9.8 0.05 9.49 0.05 9.31 0.05 8.19 0.04 at 662 keV (%) PL Counts at 2.99 10.sup.4 2.57 10.sup.4 2.04 10.sup.4 1.82 10.sup.4 1.47 10.sup.4 300 nm Peak 460 nm 68.8 69.2 77.2 73.9 68.0 Absorption Area
[0046] X-Ray Diffraction (XRD) was performed with a Siemens Kristalloflex powder XRD analyzer to investigate secondary phases. All sections used for XRD were cut from the low stress region surrounding the cored samples to ensure relevance to the tested pieces and were powdered using a porcelain mortar and pestle. Each sample (
[0047] To confirm the measurement, crucible remnants were also tested.
[0048] Photoluminescence (PL) was measured using a Horiba Jobin Yvon Fluorolog-3 Spectrofluorometer with a deuterium arc lamp for excitation down to 180 nm, which allows for a rough quantification of optically active point defects. Analysis was performed with the 1 mm samples at 190 nm excitation at room temperature where 190 nm light provided the brightest hard UV illumination. It is important to note that 190 nm excitation is non-ionizing for YAG. However, as described elsewhere, electrons excited by 230 nm light and below have non-negligible probabilities of escaping the Ce ion and producing characteristics of ionizing radiation, thus providing an indication of behavior to come under gamma excitation.
[0049] The results in
[0050] Lifetime measurements were performed with the 10 mm by 10 mm samples to further investigate the change in Y.sub.Al.sup.3+ antisites. Data was taken using a Photonis XP2020 PMT coupled to a Tektronix MSO 4104 oscilloscope with the samples excited by a .sup.137Cs gamma source (
[0051] Since slow lifetime components have been shown to result from UV defect emission within Ce:YAG, a change in Y.sub.Al.sup.3+ antisites should manifest as a change in decay times. In particular, a reduction in Y.sub.Al.sup.3+ antisites and corresponding UV emission should result in quicker decay times with less contribution from long decay components, which is exactly what was seen in the lifetime figure. The sample from an on stoichiometric melt had a fast decay component of 121.30.4 ns, whereas the 10.0 at. % yttria rich melt sample slowed to 155.60.4 ns, and the 10.0 at. % alumina rich sample sped up to 98.40.5 ns. This is strongly indicates more charge carriers making their way to luminescence centers, as well as less self-absorption of UV emission as Y.sub.Al.sup.3+ antisites are reduced.
[0052] Thermoluminescence (TL) was measured with the 10 mm by 10 mm samples to investigate their potential role with above room temperature traps. Each sample was de-glowed to a temperature of 425 C. then solarized (excited) with a xenon lamp for 20 minutes. After excitation, TL from the samples was measured from room temperature to 400 C. at a heating rate of 12 C./min. TL emission was integrated over the Ce.sup.3+ emission band of 500-650 nm and the UV emission band from 200-400 nm. The resulting glow curves from each sample can be seen in
[0053] The Ce.sup.3+ emission glow curve revealed 3 distinct glow peaks with the peak maximums occurring at temperatures (T.sub.m) of 122 C., 178 C., and 285 C. which represented different trapping depths. Each peak was a near Gaussian which is indicative of second order trapping kinetics. An interesting result was the slight increase in counts at all trapping levels as the melt moves toward the alumina rich.
[0054] In the UV glow curve on the other hand, no signal was evident above background noise and spectrometer drift. Clearly then, thermally released charge carriers are unable to make a radiative recombination through Y.sub.Al.sup.3+ antisites regardless of concentration, though a non-radiative transition is still possible. This strongly suggests thermally activated electrons or holes are not transferring to the conduction or valence band respectively where one should see both UV and visible emission, but are undergoing thermally assisted tunneling to nearby recombination centers.
[0055] These observations indicate that as Y.sub.Al.sup.3+ antisites are reduced (as PL and Lifetime data demonstrate) thermally released charge carrier recombination at Ce.sup.3+ luminescence centers become more probable than non-radiative transfer through Y.sub.A3+ centers and this results in higher TL counts in alumina rich melts. A reduction in Y.sub.Al.sup.3+ should also result in more yellow emission and less UV emission under ionizing radiation, which can be investigated through scintillation data.
[0056] The 10 mm by 10 mm right cylinders were wrapped in Teflon tape and coupled to a Photonis XP2018B photo multiplier tube (PMT) with optical grease so a .sup.137Cs spectrum to measure scintillation performance and energy resolution could be recorded. Two s shaping time provided the best resolution with each crystal. As can be seen in
[0057] To test any shift in light output, a 1010 mm square Hamamatsu S3590-18 photodiode (PD) was also used to obtain a .sup.137Cs spectrum as previously employed by our group. As per manufacturer's specifications, the PMT had a quantum efficiency (QE) of 23.1% at a wavelength of 300 nm, but a QE of <4.9% at 550 nm and above, where the scintillation emission is supposed to occur. The S3590-18 PD on the other hand, had a QE of >85% between 420-800 nm (90% at 550 nm) and a QE<<10% (undefined) at wavelengths of <300 nm.
[0058] Results obtained with the S3590-18 PD are compared to the PMT in
[0059] To investigate alumina rich melts further, a crystal was grown with 2.0 at. % Ce in a 10.0% alumina rich melt (the highest Ce and alumina rich melt that can be grown well) under the same growth conditions described earlier. As determined in our previous work, higher Ce concentrations also led to reduced UV luminescence and increased visible emission through improved competition between Ce and Y.sub.Al.sup.3+ luminescence centers. If Y.sub.Al.sup.3+ defects are in fact reduced in an alumina rich melt, then there is no reason the effects cannot be cumulative and result in further reduced UV emission and further increased visible emission.
[0060] When tested on a PMT and PD, this is exactly what was observed. The 2.0 at. % Ce sample is included in
[0061] Lifetime was measured with the sample in the same manner as described earlier and can be seen in
[0062] The above lifetime and energy resolution measurements were verified by measuring the 2.0 at. % Ce, 10.0 at. % alumina rich sample on a Hamamatsu S8664-1010 avalanche photodiode (APD). Although the quantum efficiency of 75-85% from 450-800 nm is slightly less than the Hamamatsu S3590-18 PD, it does provide signal gain and thus has significantly less noise. The results can be seen with the PD and PMT spectra in
TABLE-US-00002 TABLE II Energy resolution comparison of the 2.0 at. % Ce, 10.0 at. % alumina rich sample. Energy Res. (%) PMT PD APD No Noise Reduction 11.1 0.08 7.6 0.05 5.9 0.02 With Noise No Sig. Noise 5.04 0.07 5.5 0.03 Reduction
[0063] A final study was carried out to investigate the nature of change in Y.sub.Al.sup.3+ antisites. The 5.0 at. % yttria rich melt, 5.0 at. % alumina rich melt, and on stoichiometry melt grown samples underwent an anneal and aluminum in diffusion process as described in (D. Solodovnikov, 2008). These samples were chosen because they had the most similar growth conditions experienced by the sample in (D. Solodovnikov, 2008), where small deviations in melt stoichiometry (toward yttria rich) were likely. Each of the samples demonstrated negligible differences in scintillation performance compared with the as grown results. This is in stark contrast to Solodovnikov et al which demonstrated a remarkable increase in UV emission and decrease in visible emission due to a modification of antisite-vacancy complexes. This strongly demonstrated that the samples from this study were not altering antisite-vacancy complexes, but were in fact altering Y.sub.Al.sup.3+ antisites alone through adjustment of the growth conditions.
[0064] Without a doubt, Ce:YAG grown from a highly alumina rich melt works to reduce the concentration of Y.sub.Al.sup.3+ antisites along with their corresponding defect emission, and increase visible emission. A highly doped sample further mitigates their negative influence. Together, the two methods provide novel excellent results even with larger sample sizes.
[0065] In conclusion, Ce:YAG grown from an alumina rich melt appears to be an effective method of reducing Y.sub.Al.sup.3+ antisite concentrations and hence UV defect emission as seen by PL. This in turn increases visible light output and results in record performing Ce:YAG scintillators on cost effective PD's. Future work will investigate light yield in both the UV and visible spectrums in these and other sample. At present, an off stoichiometric alumina rich melt provides a new method for further improving visible light emission in Ce:YAG, and demonstrates potential as a cost effective scintillator in commercial systems.