CARRIER PLATE AND BRUSH, IN PARTICULAR TOOTHBRUSH WITH CARRIER PLATE

Abstract

The method for manufacturing bristle arrangements for brushes, and the device (1), the carrier pad (17), and the brush (60) which is populated with a carrier pad (17) of this type, enable simplification of the manufacture of bristle arrangements for brushes, inter alia in that the bristle bundles (5) which by means of a gas or air stream are conveyed through the conveying device (6) to the bundle-retaining plate (9) when being conveyed through the conveying device (6) are electrostatically discharged, such that they may be more easily conveyed through the conveying device (6), and in that they reduce the complexity in the fastening of bristle bundles (5) in a carrier pad (17) without anchoring, since the carrier pad (17) on the rear side has material protrusions (54) which are fused and thereafter interference-fitted in a bundle-fastening plane, in order for bristle bundles (5, 5a) which have been incorporated into the perforations (24) of the carrier pad (17) to be connected in a form-fitting and/or force-fitting manner to the carrier pad (17) in a simple manner (FIG. 3).

Claims

1. A carrier pad (17) comprising a carrier pad body with a plurality of perforations (24) which penetrate the carrier pad body, into which perforations bristle bundles (5, 5a) which are comprised of bristle filaments (2) are insertable and fastenable without anchoring on the carrier pad (17), the carrier pad (17) includes a back side (53) which faces away from the bristle bundles (5) which are guided into the perforations (24) on which there is a plurality of material protrusions (54), the material protrusions (54) are fusible and for fastening the bristle bundles (5, 5a) on the carrier pad (17) are force-fittable in a bundle-fastening plane.

2. The carrier pad (17) as claimed in claim 1, wherein the bristle bundles (5, 5a) which are introducible or are introduced into the perforations (24) are comprised of tapered bristle filaments (2a), and at least after their fastening to the carrier pad (17) form a bristle arrangement consisting of tapered bristle filaments (2a), or wherein a portion of the bristle bundles (5, 5a) which are introducible or are introduced into the perforations (24) are formed of tapered bristle filaments (2a), and another portion of the bristle bundles (5, 5a) which are introducible or are introduced into the perforations (24) are comprised of conventional bristle filaments (2), and the bristle bundles (5a) formed of the tapered bristle filaments (2a) and the bristle bundles (5) comprised of the conventional bristle filaments (2) form a mixed bristle arrangement (58) at least after fastening to the carrier pad (17).

3. The carrier pad (17) as claimed in claim 1, wherein the bristle filaments (2, 2a) are comprised of at least one of polyamide or polyester.

4. The carrier pad (17) as claimed in claim 1, wherein the bristle bundles (5) post fusing of the material protrusions (54) and interference-fitting of the fused material protrusions (54) into the bundle-fastening plane are connected to the carrier pad (17) in at least one of a form-fitting or force-fitting manner.

5. The carrier pad (17) as claimed in claim 1, wherein the material protrusions (54) are configured as pimples, and the material protrusions (54) project transversely from the back side of the carrier pad (17).

6. The carrier pad (17) as claimed in claim 1, wherein the perforations (24) have at least one of a round, oval, circular, or polygonal cross section.

7. The carrier pad (17) as claimed in claim 1, wherein the material protrusions (54) are integrally connected to the carrier pad (17) or the material protrusions (54) are comprised of a same material as the carrier pad (17), or the material protrusions (54) are integrally connected to and comprised of the same material as the carrier pad (17).

8. The carrier pad (17) as claimed in claim 1, wherein a material forming the material protrusions (54) has a lower melting point than a material forming at least one of the bristle filaments (2, 2a) or the bristle bundles (5, 5a).

9. The carrier pad (17) as claimed in claim 1, wherein a material forming at least one of the bristle filaments (2, 2a) or the bristle bundles (5, 5a) has a lower melting point than a material forming the material protrusions (54).

10. The carrier pad (17) as claimed in claim 1, wherein the material protrusions (54) narrow toward free ends thereof.

11. The carrier pad (17) as claimed in claim 1, wherein the carrier pad (17) on the back side (53) which faces away from the bristle bundles (5, 5a) has a delimitation (55) which projects from the back side (53) of the carrier pad (17) and which surrounds the perforations (24) and the material protrusions (54), and the delimitation (55) of the carrier pad (17) is at least half a height of the material protrusions (54) which are disposed on the back side (53) of the carrier pad (17).

12. The carrier pad (17) as claimed in claim 1, wherein the carrier pad (17) on the back side (53) facing away from the bristle bundles (5, 5a) further includes, at least after introduction of the bristle bundles (5, 5a) into the perforations (24) or post fusing and interference-fitting of the material protrusions (54), a cover (59) which is sprayable on or is sprayed.

13. A brush (60) comprising a handle (61) and a brush head (62), the brush head (62) has a carrier-pad receptacle (63) and the carrier pad (17) according to claim 1 which is populated with the bristle bundles (5, 5a) is fastened therein.

14. The brush (60) as claimed in claim 13, wherein the carrier pad (17) is at least one of clipped, welded, or adhesively bonded into the carrier-pad receptacle (63).

15. The brush according to claim 13, wherein the carrier pad (17) is fastened to the brush (60) by an inmould process.

16. The carrier pad (17) of claim 2, wherein the conventional bristle filaments (2) are comprised of polyamide and the tapered bristle filaments are comprised of polyester.

17. The carrier pad (17) of claim 1, wherein the material protrusions (54) are uniformly distributed around the perforations (24).

18. The carrier pad (17) of claim 1, wherein the perforations (24) are configured as elongate perforations.

19. The carrier pad (17) of claim 7, wherein the material is a fusible plastic material.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0084] An exemplary embodiment of the invention is explained in more detail herebelow by means of the drawing in which, partially in a heavily schematic manner:

[0085] FIG. 1 shows a perspective illustration of a device for manufacturing bristle arrangements for brushes, in particular toothbrushes, having an infeed station comprising three parallel conveyor belts having a plurality of filament pucks placed thereon, having a transfer station with a suction gripper, having a de-sheathing station adjoining a material box, having a conveying device which has a plurality of hollow conduits through which the bristle bundles which are removed from the material box are conveyable to a bundle-retaining plate, and having processing stations which are downstream of the conveying device and which by way of a conveying gripper which is configured as a turntable are connected to the conveying device;

[0086] FIG. 2 shows the detail which in FIG. 1 is identified by the circle K and which shows the suction plate of the suction gripper, which is covered with a galloon fabric, in the suction position above a filament puck which is held ready on the contact area which is configured as a conveyor belt;

[0087] FIG. 3 shows a perspective rear view of a carrier pad according to the invention, on the back side of which five material protrusions of a fusible material which are surrounded by perforations and on a front side of the carrier pad ten bristle bundles which are to be incorporated in the carrier pad can be identified;

[0088] FIG. 4 shows the carrier pad illustrated in FIG. 3, having bristle bundles which have been introduced into the perforations of the carrier pad;

[0089] FIG. 5 shows the carrier pad illustrated in FIGS. 3 and 4, wherein it can be seen that the rear-side material protrusions have been fused and have been interference-fitted in the fastening plane of the carrier pad, in order to fasten the bristle bundles which have been incorporated into the perforations;

[0090] FIG. 6 shows a perspective rear view of a further carrier pad according to the invention, on the back side of which five material protrusions of a fusible material which are surrounded by perforations and on a front side of the carrier pad ten bristle bundles which are to be incorporated in the carrier pad can be identified, wherein the inner eight of the ten bristle bundles in total are those consisting of chemically tapered bristle filaments;

[0091] FIG. 7 shows the carrier pad illustrated in FIG. 6, having bristle bundles which have been introduced into the perforations of the carrier pad;

[0092] FIG. 8 shows the carrier pad illustrated in FIGS. 6 and 7, wherein it can be seen that the rear-side material protrusions have been fused and have been interference-fitted in the fastening plane of the carrier pad in order to fasten the bristle bundles which have been incorporated into the perforations, wherein the bristle bundles together form a mixed bristle arrangement consisting of bristle bundles with conventional bristle filaments and consisting of brush bundles with chemically tapered bristle filaments;

[0093] FIG. 9 shows the carrier pad illustrated in FIGS. 6 to 8 with a cover sprayed onto the rear side;

[0094] FIG. 10 shows a perspective illustration of a toothbrush according to the invention with the carrier pad illustrated in FIGS. 6 to 9 in a carrier-pad receptacle on the brush head of the toothbrush, and

[0095] FIG. 11 shows the detail which in FIG. 10 is identified by the circle E and which shows part of the mixed bristle arrangement on the carrier pad, which mixed bristle arrangement is formed by bristle bundles consisting of conventional bristle filaments and by bristle bundles consisting of chemically tapered bristle filaments.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0096] A device, which in its entity is referred to with 1, for manufacturing bristle arrangements for brushes, in particular for toothbrushes, according to FIG. 1 has a material box 3 having a reserve of bristle filaments 2, and at least one removal device 4 for removing individual bristle bundles 5 from the material box 3.

[0097] According to FIG. 1 the device 1 furthermore has a conveying device 6 which is equipped with a total of three times three visible hollow conduits 7 and one hollow conduit which in FIG. 1 is illustrated so as to be concealed, that is to say with a total of ten hollow conduits 7, by way of which hollow conduits 7 the bristle bundles 5 are conveyable by means of a gas or air stream into perforations 8 of a bundle-retaining plate 9.

[0098] In order to dissipate electrostatic charges which adhere to the bristle filaments 2 and/or bristle bundles 5 to be conveyed, the conveying device 6 is electrically earthed.

[0099] In one embodiment of the device 1 which is not illustrated in the figures, the conveying device 6 has at least one bundle-receiving device which is connected to the material-box-side ends 10 of the hollow conduits 7, wherein the at least one bundle-receiving device in this exemplary embodiment of the device 1 is electrically earthed.

[0100] In the exemplary embodiment of the device 1 illustrated in FIG. 1 the material-box-side ends 10 of the hollow conduits 7 terminate above the removal device 4 of the material box 3. There is no bundle-receiving device provided in this exemplary embodiment of the device 1.

[0101] As can be further seen from FIG. 1, the hollow conduits 7 of the conveying device 6 are electrically earthed.

[0102] In order to be electrically earthed, the hollow conduits 7 have at least one electric terminal or earth terminal 11 which is least temporarily contacted by the bristle bundles 5 and/or the bristle filaments 2 contained in the bristle bundles 5 when being conveyed through the hollow conduits 7, wherein in particular the hollow conduits 7 and the earth terminals 11 which are assigned to the hollow conduits 7 are earthed or connected to the earth, respectively, by way of an electric conductor 12.

[0103] In one exemplary embodiment of the device 1 which is not illustrated in the figures, this at least one electric conductor 12 is connected to the earth by way of an electrically earthed post of the device 1.

[0104] FIG. 1 shows that at least one of the hollow conduits 7 as an electrically earthed terminal or earth terminal 11 has an electrically earthed inner sleeve face of an electrically conductive material, in particular of metal, preferably of steel, stainless steel, or copper, which is contacted by the bristle bundles 5 and/or bristle filaments 2 contained therein when being conveyed. This electrically earthed inner sleeve face in the exemplary embodiment of the device 1 illustrated in FIG. 1 is composed of a metal helix 13 which in the topmost of the hollow conduits 7 illustrated in FIG. 1 is illustrated as having been freed of its plastic sheathing.

[0105] While the hollow conduits 7 in other exemplary embodiments are configured as tubes of a flexible material or else as tubular connectors of an electrically conductive material, in particular of metal, preferably of steel, stainless steel, or of copper, the hollow conduits 7 in the exemplary embodiment of the device 1 illustrated in FIG. 1 are composed of Bowden cable sleeves 14 which in their interior have the already mentioned electrically conductive metal helix 13 as the earth terminal 11.

[0106] When being conveyed through the hollow conduits 7, the bristle filaments 2 or the bristle bundles 5, respectively, then contact this electrically conductive metal helix 13 of the Bowden cable sleeves 14, such that electric charges which adhere to the bristle filaments 2 or to the bristle bundles 5 may be reliably dissipated.

[0107] The number of hollow conduits 7 in the conveying device 6 illustrated in FIG. 1 corresponds to the number of perforations 8 of the bundle-retaining plate 9 into which the bristle bundles 5 are to be incorporated. Moreover, the bundle-retaining plate 9 is configured as a conveying plate which is transferable to a further processing installation, in particular to the welding station 15. Said bundle-retaining plate 9 thus assumes a double function.

[0108] In one exemplary embodiment of the device 1 not illustrated in the figures, the bundle-retaining plate 9 on a side which in the receiving position faces away from the conveying device 6 is equipped with at least one carrier-pad mounting for a carrier pad 17, such that at least one carrier pad 17 may be held ready on the bundle-retaining plate 9 in order to be filled with bristle bundles 5.

[0109] The hollow conduits 7 of the conveying device 6 open in each case into one guide duct 18 of a guide element 19, which may also be referred to as an infeed block. These guide ducts 18 are in each case configured as through openings, wherein the mutual outfeed-side spacings of the guide ducts 18 are smaller than the infeed-side spacings.

[0110] Furthermore, the exit openings 20 of the guide ducts 18 are disposed so as to correspond to a disposal of perforations 8 of the bundle-retaining plate 9 which are to be populated with bristle bundles 5 and so as to open into these perforations 8.

[0111] Furthermore, FIG. 1 shows that the device 1 has a total of four bundle-retaining plates 9. Moreover, each of the in total four bundle-retaining plates 9 is assigned one funnel plate 21. This funnel plate 21 is in each case disposable between the bundle-retaining plate 9 assigned thereto and at least one carrier pad 17 which is to be populated with bristle bundles 5.

[0112] For this purpose, each of the funnel plates 21 is displaceable to and fro in the vertical direction between two linear guides 22, in order for the funnel plates 21 to be disposed if and when required in the desired position between the respective bundle-retaining plate 9 and the at least one carrier pad 17 which is to be populated with bristle bundles 5.

[0113] Each of the funnel plates 21 has funnel ducts 23 which narrow in the conveying direction of the bristle bundles 5 and through which funnel ducts 23 bristle bundles 5 from the respective bundle-retaining plate 9 are introducible into perforations 24 of a carrier pad 17 which is held ready on the carrier plate 21 in each case in a carrier pad mounting 25 of the funnel plate 21. Here, entry openings 26 of the funnel ducts 23 correspond in their number and disposal to exit openings of the perforations 8 of the bundle-retaining plate 9, while exit openings 27 of the funnel ducts 23 correspond in their number and disposal to the perforations 24 of the at least one carrier pad 10 and open into these perforations 24 of the carrier pads 17 which are held ready on the funnel plate 21.

[0114] FIG. 1 shows that in each case four carrier pad mountings 25 for receiving carrier pads 17 are configured on each of the in total four funnel plates 21.

[0115] The device 1 has in each case one compression die 24 for each of the carrier pads 16 which is held ready on the respective bundle-retaining plate 9 or on the respective funnel plate 21, respectively. The in total four compression dies 28 here are disposed in the compression station which in FIG. 1 is identified with 29, and provided with compression fingers (not shown in the figures) which in their number and disposal conform to the perforations 8 of the bundle-retaining plate 9 and to the funnel ducts 23 of the funnel plate 21 and to the perforations 24 of the carrier pad 17.

[0116] By way of these compression fingers, bristle bundles 5 which are incorporated in the bundle-retaining plate 9 or in the funnel plates 21, respectively, may be reliably and with a desired degree of compression incorporated into perforations 24 of the carrier pads 17 which are held ready on the device 1, in the present case on the funnel plate 21.

[0117] The in total four bundle-retaining plates 9 and the likewise four funnel plates 21 assigned thereto are arranged on four arms 30 of a conveying gripper 31 which are mounted so as to be pivotable about a common axis, said conveying gripper 31 being configured as a turntable.

[0118] Furthermore, the device 1 has a welding station 15 to which the bundle-retaining plate 9 and the funnel plate 21 can be transferred by means of the conveying gripper 31. In each case one conveying receptacle 33 is configured on free ends of the arms 30 of the conveying gripper 31 for each of the four pairs composed of in each case one bundle-retaining plate 9 and one funnel plate 21. The bristle bundles 5 may be connected in a form-fitting and/or force-fitting manner to the carrier pads 17 in the welding station 15

[0119] A welding die 32 by way of which the bristle bundles 5 may be connected to the respective carrier pad 17 is provided in the welding station 15 for each of the carrier pads 16 which is disposed on the funnel plate 21 in the carrier pad mounting 25. The bristle filaments 2 which are processable using the device 1 are so-called chemically tapered filaments, that is to say CTFs, wherein also conventional bristle filaments may be processed on the device.

[0120] The device 1 has a de-sheathing station 34 which is upstream of the material box 3 and which serves for de-sheathing bristle filaments 2 which are held together in filament pucks 36 by means of a sheathing 35. The de-sheathing station 34 in the device illustrated in FIG. 1 here disposes of a total of three cutting device 37 which are in each case equipped with two cutting tools 38, presently with cutting blades, for opening the sheathing 35 of the filament pucks 36.

[0121] The filament pucks 36 illustrated in the figures are provided with a spin finish with an antistatic additive for CTFs, which may reduce the tendency of the bristle filaments 2 toward static charging when being conveyed.

[0122] In one exemplary embodiment of the device 1 (not illustrated in the figures), the de-sheathing station 34 furthermore has at least one gripping installation for removing the opened sheathings 35.

[0123] According to FIG. 1, the de-sheathing station 34 is connected in terms of conveying technology to the material box 3 which is downstream thereof. Said material box 3 may have a gripper or a slide (not illustrated in the figures) by way of which the de-sheathed bristle filaments 2 are infeedable to the material box 3, preferably in an automated manner.

[0124] The material box 3 illustrated in FIG. 1 has in total three conveying paths 39 which are connected in terms of conveying technology to the de-sheathing station 34 and in which the bristle filaments 2 which are oriented in the vertical direction are disposed between in each case two lateral strips 40.

[0125] It should be pointed out at this juncture that in the exemplary embodiment of the device 1 illustrated in FIG. 1 the de-sheathing station 34 is integrated in the three conveying paths 39 of the material box 3 in a particularly advantageous way.

[0126] FIG. 1 shows that the three conveying paths 39 open into a removal region 41 of the in total three removal devices 4. Furthermore, the conveying paths 39 in each case may have one introduction region (not illustrated in the figures) in which the spacing of the lateral strips 40 delimiting the respective conveying path 39 is reduced in the conveying direction of the filament pucks 36 or of the bristle filaments 2 which are freed of the respective sheathing 35, respectively.

[0127] Upstream of the de-sheathing station 34 the device 1 has a transfer station 42 having a suction gripper 43 for transferring bristle filaments 2 which are held together in filament pucks 36 by means of a sheathing 35 to the de-sheathing station 34.

[0128] According to FIG. 1 the suction gripper 43 is disposed on a mounting 56 which in turn is displaceably mounted on a rail system 57. By means of this mounting 56, the suction gripper 43 may then be displaced both in the horizontal and in the vertical direction, in order for individual filament pucks 36 to be transferred from the transfer station 42 to the de-sheathing station 34.

[0129] As can be seen in particular from the detail identified with K and illustrated in an enlarged manner in FIG. 2, the suction gripper 43 of the transfer station 42 has a suction plate 45 which is covered with a fabric which is impermeable to filaments, in the present case with a galloon fabric 44, by way of which suction plate 45 in each case at least one filament puck 36 by way of its upper side or end side 46 which faces away from a contact area is acquirable by suction.

[0130] The galloon fabric 44 with which the suction plate 45 of the suction gripper 43 is covered prevents the bristle filaments 2 being sucked out of the respective filament puck 36 which has been acquired by suction and said bristle filaments 2 being lost for further processing.

[0131] It should be pointed out at this juncture that the device 1 according to FIG. 1 has a suction unit 16 which is disposed beyond the bundle-retaining plate 9 which is held ready on the conveying device 6 and which generates the gas or air stream which is required for conveying the bristle bundle 5 through the hollow conduits 7 of the conveying device 6.

[0132] Like the suction gripper 43, the suction unit 16 is also covered with a fabric which is impermeable to filaments, in the present case with a galloon fabric 44, such that suctioning off bristle filaments 2 of individual bristle bundles 5 which have been sucked into the bundle-retaining plate 9 may be prevented.

[0133] From the detail which is illustrated in an enlarged manner in FIG. 2 and is identified with K in FIG. 1 it furthermore becomes obvious that the sheathing 35 which holds together a filament puck 36 and is also referred to as a puck sheath in the use position on the longitudinal side radially surrounds the bristle filaments 2 which are assembled in the respective filament puck 36, such that an end-side upper side 46 of the filament puck 36 is free of sheathing. The sheathing 35 or the puck sheath, respectively, thus is configured as an endless tape or as a tubular portion, respectively, or as a sleeve which laterally surrounds the respective filament puck 36. When observing the filament puck 36 illustrated in FIG. 1 it becomes obvious that a height of the respective sheathing 35 or of the puck sheath corresponds to about a length of the bristle filaments 2 of the filament puck 36.

[0134] The sheathing 35 or the puck sheath of the filament puck 36 here is composed of a flexible and in the present case also air-impermeable material. The material of the sheathing 35 illustrated in FIGS. 1 and 2 is a polyethylene material which, on account of its properties is particularly suited to use as a puck sheath or sheathing 35.

[0135] Furthermore, the device 1 has an infeed station 47 which is connected to the transfer station 42. This infeed station 47 comprises three contact areas which are in each case configured as a conveyor belt 48, on which the filament pucks 36 may be infed to the transfer station 42 and to the suction gripper 43 which is assigned to the transfer station 42.

[0136] The filament pucks 36 are spaced apart on these three contact areas which are in each case configured as a conveyor belt 48

[0137] For this purpose, all three contact areas which are configured as conveyor belts 48 have a plurality of receptacle depressions 49 which are spaced apart from one another in the conveying direction and which serve for in each case receiving one filament puck 36.

[0138] According to FIG. 1, the infeed station 47 on at least one of its longitudinal sides 50 is equipped with at least one locationally fixed depository face 51 which adjoins the three contact areas which are configured as conveyor belts 48. Individual filament pucks 36 or supply containers 52 which are at least partially filled with filament pucks 36 may be held ready on this at least one locationally fixed depository face 51.

[0139] On account thereof, it is possible for empty receptacle depressions 49 on the three contact faces which are configured as conveyor belts 48 to be swiftly populated with new filament pucks 36.

[0140] As will be seen from FIG. 1, the depository face 51 here is configured so as to be board-shaped or strip-shaped and extends across the entire length of the contact areas of the infeed station 47 which are configured as conveyor belts 48.

[0141] FIGS. 3 to 5 show an exemplary embodiment of a carrier pad 17 according to the invention. It should be pointed out at this juncture that the carrier pads 17 which in FIG. 1 have been processed using the device 1 are of the same type as the carrier pads 17 which are illustrated in FIGS. 3 to 5.

[0142] A further very similar exemplary embodiment of a carrier pad 17 according to the invention is illustrated in FIGS. 6 to 9. Said carrier pad 17 differs from that from FIGS. 3 to 5 in that it has a mixed bristle arrangement 58 which firstly comprises bristle bundles 5 consisting of conventional bristle filaments 2 and secondly bristle bundles 5a consisting of chemically tapered bristle filaments 2a.

[0143] According to FIGS. 3 to 5, the carrier pad 17 has a plurality of perforations 24, here a total of ten, which penetrate the carrier pad 17 and in which the bristle bundles 5 composed of bristle filaments 2 are insertable and are fastenable without anchoring on the carrier pad 17.

[0144] In an exemplary embodiment of the carrier pad 17 that is not illustrated in the figures, the bristle bundles which are introducible or are introduced into the perforations consist of tapered bristle filaments, in particular of chemically tapered bristle filaments 2aso-called CTFs. At least after their fastening to the carrier pad, they form a bristle arrangement consisting of tapered bristle filaments 2a on the carrier pad 17.

[0145] It can be seen in the exemplary embodiment of the carrier pad 17 that is illustrated in FIGS. 6 to 9 that one portion of the bristle bundles which are introducible or are introduced into the perforations 24 and are denoted by 5a are composed of tapered bristle filaments 2a, in particular of chemically tapered bristle filaments 2a, so-called CTFs, and another portion of the bristle bundles which are introducible or are introduced into the perforations 24 and are denoted here by 5 are composed of conventional bristle filaments 2, i.e. of bristle filaments 2 which have a cross section which is consistent over their length. The bristle bundles 5a consisting of tapered bristle filaments 2a and the bristle bundles 5 consisting of conventional bristle filaments 2 form in this case the mixed bristle arrangement 58 at least after their fastening to the carrier pad 17.

[0146] The bristle filaments 2 or 2a are composed of polyamide and/or of polyester, depending on application and requirements. The conventional bristle filaments 2, in particular those with a cross section which is consistent over their length, are preferably composed of polyamide while tapered bristle filaments 2a are composed of polyester. Polyester absorbs only little water, if any at all, which simplifies a drying process of the bristle filaments after their chemical tapering and makes the drying process possible for the first time on an industrially expedient scale.

[0147] The carrier pad 17 on its back side 53 which faces away from the bristle bundles 5 which are introduced into the perforations 24 has a plurality of material protrusions 54, in total five. These material protrusions 54 are fusible and, for fastening the bristle bundles 5 on the carrier pad 17, are interference-fittable in a bundle-fastening plane.

[0148] While the bristle bundles 5 in the situation illustrated in FIG. 3 are still located in front of the carrier pads 17, in the situation illustrated in FIG. 4 they have already been introduced into the perforations 24 of the carrier pad 17. In the situation illustrated in FIG. 5, the material protrusions 54 have already be fused on the back side 53 of the carrier pad 17 and, for fastening the bristle bundle 5 on the carrier pad 17, have been interference-fitted in the bundle-fastening plane.

[0149] After fusing the material protrusions 54 and interference-fitting the fused material protrusions 54 in the bundle-fastening plane, the bristle bundles 5 are connected to the carrier pad 17 in a form-fitting and/or force-fitting manner.

[0150] According to FIGS. 3 and 4, the material protrusions 54 are configured as pimples, wherein the material protrusions 54 transversely project from the back side 53 of the carrier pad 10.

[0151] According to FIGS. 3 to 5, the material protrusions 54 are disposed so as to be uniformly distributed between the perforations 24 of the carrier pad 17.

[0152] In the exemplary embodiments of the carrier pad 17 illustrated in FIGS. 3 to 5 and 6 to 9, the perforations 24 of the carrier pad 17 each have a circular cross section.

[0153] However, it should be pointed out that it is also provided in embodiments of the carrier pad 17 according to the invention that the perforations 24 have various cross sections, that is to say, for example, a round and/or oval and/or circular and/or polygonal cross section, or else are configured as elongate perforations in order for bristle arrangements with variously configured bristle bundles to be created.

[0154] FIGS. 3 to 5 and 6 to 9 show that the material protrusions 54 are integrally connected to the carrier pad 17, wherein the material protrusions 54 are composed of the same material as the carrier pad 17, in particular of a fusible plastic material, preferably of a thermoplastic material. The material of which the bristle filaments 2, 2a and/or the bristle bundles 5, 5a are composed here may have a lower melting point than the material from which the material protrusions 54 are manufactured. However, an embodiment in which the material of which the material protrusions 54 are composed has a lower melting point than the material of which the bristle filaments 2, 2a and/or the bristle bundles 5, 5a are composed, is preferable.

[0155] Moreover, FIGS. 3 to 5 and 6 to 9 clarify that the carrier pad 17 on its back side 53 which faces away from the bristle bundles 5, 5a has an endless and closed delimitation 55 which perpendicularly projects from the back side 53 of the carrier pad 17 and which surrounds the perforations 24 and the material protrusions 54, and comprises the back side 53 of the carrier pad 17. The delimitation 55 of the carrier pad 17 here is at least half the height of the material protrusions 54 which are disposed on the back side 53 of the carrier pad 17.

[0156] In an exemplary embodiment of the carrier pad 17 that is not illustrated in the figures, this limitation 55 is higher than the material protrusions 54 on the back side 53 of the carrier pad 17.

[0157] In the exemplary embodiment of the carrier pad 17 that is illustrated in FIGS. 6 to 9, it is provided that said carrier pad on its back side 53 which faces away from the bristle bundles 5, 5a has a cover 59 at least after introduction of the bristle bundles 5 into the perforations 24 and/or post fusing and interference-fitting of the material protrusions 54. Said cover 59 is illustrated in FIG. 9 and can be sprayed on, for example, in an inmould process.

[0158] In the use position, the carrier pad 17 illustrated in FIGS. 3 to 5 and also the carrier pad 17 illustrated in FIGS. 6 to 9 may be fastened on or to, respectively, a brush 60, in particular on a toothbrush having a handle 61 and a brush head 62 which has a carrier-pad receptacle 63, for example by way of being clipped or adhesively bonded therein, or by being welded, in particular by means of an ultrasonic welding method, to the brush 60.

[0159] Such a brush 60 is illustrated in FIG. 10.

[0160] In another exemplary embodiment of the brush 60, it is provided that the carrier pad 17 is fastened to the brush 60, in particular to the carrier-pad receptacle 63 of the brush 60, by means of an inmould process.

[0161] FIG. 11 shows part of the mixed bristle arrangement 58 of the carrier pad 17, which is fastened to the brush 60, in an enlarged illustration. Four bristle bundles 5a consisting of tapered bristle filaments 2a and the bristle bundles 5, which are arranged next thereto and consist of conventional bristle filaments 2, can readily be seen. Overall, in the case of the carrier pad 17 illustrated in FIGS. 6 to 11, the mixed bristle arrangement 58 consists of eight inner bristle bundles 5a and of four outer bristle bundles 5 surrounding the eight inner bristle bundles 5a.

[0162] Following the description of the device 1 and of the carrier pad 17 according to the invention, which may be processed on the device 1, there now follows a detailed description of the method which is applied on the device 1 for manufacturing bristle arrangements for brushes, in particular for toothbrushes.

[0163] The bristle filaments 2, 2a are removed from the material box 3 which contains a reserve of bristle filaments 2, 2a and assembled to form bristle bundles 5, 5a. Thereafter, the bristle bundles 5, 5a by means of a gas or air stream are guided through the hollow conduits 7 of the conveying device 6 and subsequently incorporated into the perforations 8 of the bundle-retaining plate 9.

[0164] According to FIG. 1, the device 1 has the suction unit 16 which is disposed beyond the bundle-retaining plate 9 which is held ready on the conveying device 6 and which generates the gas or air stream which is required for conveying the bristle bundles 5, 5a through the hollow conduits 7 of the conveying device 6.

[0165] Like the suction gripper 43, the suction unit 16 is also covered with a fabric which is impermeable to filaments, in the present case with a galloon fabric 44, such that suctioning off bristle filaments 2, 2a of individual bristle bundles 5, 5a which have been sucked into the bundle-retaining plate 9 may be prevented.

[0166] In order to be able to avoid adhering of the bristle filaments 2, 2a or of the bristle bundles 5, 5a, respectively, to elements of the conveying device 6 when being conveyed through the conveying device 6 to the bundle-retaining plate 9, the bristle filaments 2, 2a forming the bristle bundles 5, 5a are electrostatically discharged when being conveyed through the conveying device 6 to the bundle-retaining plate 9.

[0167] In this way it may be prevented that the bristle bundles 5, 5a or the bristle filaments 2, 2a, respectively, on account of frictional forces acting thereupon when being conveyed through the conveying device 6, are statically charged and thus adhere to the elements of the conveying device 6.

[0168] When the device 1 illustrated in FIG. 1 is used, the bristle filaments 2, 2a forming the bristle bundle 5, 5a are electrostatically discharged when being conveyed through the hollow conduits 7 of the conveying device 6 to the bundle-retaining plate 9.

[0169] In order to be electrostatically discharged, the bristle filaments 2, 2a forming the bristle bundles 5, 5a when being conveyed through the conveying device 6, more specifically when being conveyed through the hollow conduits 7 of the conveying device 6, to the bundle-retaining plate 9 are earthed for electrostatic discharging.

[0170] Here, the bristle filaments 2, 2a forming the bristle bundles 5, 5a, when being conveyed through the conveying device 6, for electrostatic discharging are guided past an electric terminal which is disposed on the conveying device 6 and which here is configured as an earth terminal 11 and are brought into contact with said electric terminal for electrostatic discharging. The earth terminal 11 which the bristle filaments 2, 2a forming the bristle bundles 5, 5a contact when being conveyed through the conveying device 6, in the device 1 illustrated in FIG. 1 is provided in the hollow conduits 7 and disposed therein.

[0171] In the device 1 illustrated in FIG. 1, the hollow conduits 7 are Bowden cable sleeves 14. In the topmost of the hollow conduits 7 illustrated in FIG. 1 part of an outer plastic sheathing of the hollow conduit 7 which is configured as a Bowden cable sleeve 14 has been removed, such that an inner metal helix 13 of the Bowden cable sleeve 14 is visible. This metal helix 13 functions as the earth terminal 11 by way of which the bristle bundles 5, 5a which are conveyed through these hollow conduits 7 which are configured as Bowden cable sleeves 14 and the bristle filaments 2, 2a forming the bristle bundles 5, 5a are contacted and may thus be discharged.

[0172] The metal helix 13 illustrated in FIG. 1 is connected to the electric conductor 12 which is configured for dissipating electrostatic charges to the earth.

[0173] It should be pointed out at this juncture that all hollow conduits 7 of the device 1 which are illustrated in FIG. 1 are configured as Bowden cable sleeves 14 which in each case have one inner metal helix 13 as an earth terminal 11, which extends across the entire length of the individual hollow conduits 7. Each of the hollow conduits 7 illustrated in FIG. 1 is earthed by way of the electric conductor 12 or connected to the earth for dissipating electrostatic charges, respectively.

[0174] In one embodiment of the method it is provided that the bristle bundles 5, 5a from the bundle-retaining plate 9 are directly incorporated into perforations 24 of a carrier pad 17 which is held ready through narrowing funnel ducts 23 of the funnel plate 21.

[0175] In the method which is applied on the device 1 illustrated in FIG. 1 the bristle bundles 5, 5a are introduced into the perforations 24 of the in total four carrier pads 17 which are held ready on the funnel plate 21 with the aid of the compression die 28 through the narrowing funnel ducts 23 on the funnel plate 21.

[0176] This takes place in the compression station which is referred to as 29 of the device 1 which is illustrated in FIG. 1.

[0177] Subsequently, the material protrusions 54 which project on the rear side of the back side 53 of the carrier pad 17 which faces away from the bristle bundles 5 are heated and thereby fused in the welding station 15, wherein a melt of the fused material protrusions 54 is interference-fitted in a fastening plane of the bristle bundle 5, 5a for connecting the bristle bundles 5, 5a to the respective carrier pad 17, such that the melt flows in between ends of bristle bundles which project from the back side 53 of the respective carrier pad 17 and in between ends of bristle filaments of the bristle bundles 5, 5a and thereafter solidifies.

[0178] The material protrusions 54 on the carrier pad 17 here by means of the welding die 32 are heated, fused and interference-fitted in a fastening plane of the bristle bundle 5, 5a, in order for the bristle bundles 5, 5a to be fastened on the carrier pad 17.

[0179] Depending on necessity, the bristle bundles which are infed to the bundle-retaining plate 9 may here be bristle bundles 5 of conventional bristle filaments 2 and/or bristle bundles 5a of chemically tapered bristle filaments 2a, that is to say so-called CTFs.

[0180] The bristle filaments 2, 2a are infed to the transfer station 42 in filament pucks 36 which are held together by a flexible and air-impermeable sheathing 35. The filament pucks 36 infed to the transfer station 42 are then acquired by suction by means of a suction gripper 43 which is assigned to the transfer station 42, wherein the suction gripper 43 by way of its suction plate 45 contacts and acquires by suction the filament pucks 36 on their free upper side or end side 46.

[0181] The peculiarity here is in that the flexible and air-permeable sheathing 35, which earlier has also already been referred to as a puck sheath, is acquired by suction in a transverse manner to the longitudinal axis of the bristle filaments 2, 2a and in an inward manner in the direction of a longitudinal center axis which is perpendicularly oriented to the upper side 46 of the respective filament puck 36 and, on account thereof, places itself in a stabilizing manner around the bristle filaments 2, 2a of the filament puck 36 which has been acquired by suction.

[0182] Once the suction gripper 43 has acquired by suction one of the filament pucks 36, the filament puck 36 is transferred to the de-sheathing station 34 by means of the suction gripper 43.

[0183] As already mentioned, the filament pucks 36 which in the figures are being infed to the transfer station 42 are, at least if they are composed of chemically tapered bristle filaments 2a, provided with a spin finish with an antistatic additive for CTFs which reduces the tendency of the bristle filaments 2, 2a toward static charging when being conveyed through the conveying device 6.

[0184] According to FIG. 1, the suction gripper 43 is disposed on a mounting 56 which in turn is displaceably mounted on a rail system 57. With the aid of this mounting 56 the suction gripper 43 may then be displaced both in the horizontal and in the vertical direction, in order for individual filament pucks 36 to be transferred from the transfer station 42 to the de-sheathing station 34.

[0185] In the de-sheathing station 34 the sheathing 35 of the filament pucks 36 is opened and removed, and the bristle filaments 2, 2a which have been freed of the sheathing 35 are infed to the material box 3 in an automated manner.

[0186] Upstream of the transfer station 42 the device 1 has the infeed station 47 by means of which the filament pucks 36 are infed to the transfer station 42 and the suction gripper 43 of the transfer station, in the present case on a total of three contact areas of the infeed station 47 which are configured as conveyor belts 48.

[0187] The filament pucks 36 are individually held ready at the infeed station 47 on the three contact areas which are configured as conveyor belts 48 or, as is illustrated in FIG. 1, are held ready in their supply containers 52 and, if and when required, are preferably manually pushed directly from the supply containers 52 onto the three contact areas which are configured as conveyor belts 48, in particular in a transverse manner to the conveying direction of the three conveyor belts 48.

[0188] The method for manufacturing bristle arrangements for brushes, and the device 1, the carrier pad 17, and the brush 60 which is populated with a carrier pad 17 of this type, enable simplification of the manufacture of bristle arrangements for brushes, inter alia in that the bristle bundles 5, 5a which by means of a gas or air stream are conveyed through the conveying device 6 to the bundle-retaining plate 9 when being conveyed through the conveying device 6 are electrostatically discharged, such that they may be more easily conveyed through the conveying device 6, and in that they reduce the complexity in the fastening of bristle bundles 5, 5a in a carrier pad 17 without anchoring, since the carrier pad 17 on the rear side has material protrusions 54 which are fused and thereafter interference-fitted in a bundle-fastening plane, in order for bristle bundles 5,5a which have been incorporated into the perforations 24 of the carrier pad 17 to be connected in a form-fitting and/or force-fitting manner to the carrier pad 17 in a simple manner.