Strip member for spiral pipe and rehabilitation method of existing pipe
11473714 · 2022-10-18
Assignee
Inventors
- Yuuta Miyatake (Rittou, JP)
- Hiroshi Sugahara (Rittou, JP)
- Tatsurou Baba (Rittou, JP)
- Yoshirou Sugiyama (Rittou, JP)
Cpc classification
International classification
F16L55/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L55/165
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A strip member that can be made into a spiral pipe with an enlarged perimeter by being spirally wound. A first fitting portion (93) is disposed in one end portion of a cross-section orthogonal to an extending direction of a strip member (90) and a second fitting portion (94) is disposed in the other end portion of the cross-section. A spiral pipe (9) is made by spirally winding the strip member (90) and fitting the second fitting portion (94) with the first fitting portion (93) preceding by one turn. The strip member (90) has a cross-sectional configuration in which a reference width direction W.sub.9 connecting the first fitting portion (93) and the second fitting portion (94) on the cross-section is inclinable to an outer surface side toward the first fitting portion side when the strip member is wound.
Claims
1. A strip member configured to be spirally wound to form a spiral pipe, the strip member comprising: a flat strip portion that is flat; a first fitting portion disposed at one end portion of a cross-section orthogonal to an extending direction of the strip member, the first fitting portion integrally continuing to an end portion of the flat strip portion, wherein a fitting groove is formed in the first fitting portion, the fitting groove being open to an inner surface side of the strip member; and a second fitting portion disposed at the other end portion of the cross-section, wherein the second fitting portion has a fitting protrusion which protrudes from the flat strip portion toward an outer surface side of the strip member, the fitting protrusion of the second fitting portion being configured to be fitted with the fitting groove of the first fitting portion preceding by one turn, wherein the strip member has a neutral weak axis having a minimum moment of inertia of area, and a reference width direction extending between a first point on the fitting groove and a second point on the fitting protrusion, the first and second points being in contact with each other when the protrusion is fitted into the groove, wherein in a non-curved state of the strip member, the reference width direction is parallel to the flat strip portion, and the neutral weak axis is inclined toward the fitting groove and toward the inner surface side relative to the reference width direction, wherein when the strip member is spirally wound into the spiral pipe, the neutral weak axis becomes parallel to a pipe axis of the spiral pipe and the reference width direction becomes inclined toward the fitting groove and toward the outer surface side relative to the pipe axis such that a perimeter of the spiral pipe enlarges as the strip member is spirally wound, wherein a cross-sectional area of the cross-section per unit width is relatively small at the one end portion having the fitting groove and is relatively large at the other end portion having the fitting protrusion.
2. The strip member according to claim 1, further comprising: a plurality of ribs protruded from an outer side surface of the flat strip portion, the ribs being spaced from each other in a width direction of the flat strip portion, wherein the first fitting portion is disposed at one end portion of the flat strip portion in the width direction and the second fitting portion is disposed at the other end portion thereof, and the ribs are relatively sparsely disposed at the one end portion of the flat strip portion having the first fitting portion with the fitting groove, and are relatively densely disposed at the other end portion of the flat strip portion having the second fitting portion with the fitting protrusion, wherein a difference between the sparsely disposed ribs and the densely disposed ribs inclines the neutral weak axis toward the inner surface side in the non-curved state.
3. The strip member according to claim 1, further comprising: a plurality of ribs protruded from an outer side surface of the flat strip portion, the ribs being spaced from each other in a width direction of the flat strip portion, wherein the first fitting portion is disposed at one end portion of the flat strip portion in the width direction and the second fitting portion is disposed at the other end portion thereof, and a protruded height of the ribs from the flat strip portion is relatively low at the one end portion of the flat strip portion having the first fitting portion with the fitting groove, and the protruded height of the ribs from the flat strip portion is relatively high at the other end portion of the flat strip portion having the second fitting portion with the fitting protrusion.
4. A rehabilitation method of an existing pipe, comprising spirally winding the strip member according to claim 1 to form a rehabilitation pipe along an inner surface of the existing pipe.
5. A strip member configured to be spirally wound to form a spiral pipe, the strip member comprising: a strip body made of a synthetic resin, wherein the strip body includes: a flat strip portion that is flat; a first fitting portion disposed at one end portion of a cross-section orthogonal to an extending direction of the strip member, the first fitting portion integrally continuing to an end portion of the flat strip portion, wherein a fitting groove is formed in the first fitting portion, the fitting groove being open to an inner surface side of the strip member; and a second fitting portion disposed at the other end portion of the cross-section, wherein the second fitting portion has a fitting protrusion which protrudes from the flat strip portion toward an outer surface side of the strip member, the fitting protrusion of the second fitting portion being configured to be fitted with the fitting groove of the first fitting portion preceding by one turn, wherein the strip member has a reference width direction extending between a first point on the fitting groove and a second point on the fitting protrusion, the first and second points being in contact with each other when the protrusion is fitted into the groove; and a cross-section adjustment member, wherein the cross-section adjustment member includes: a pair of anchoring portions caught by the strip body; and a protruded portion laid between the pair of anchoring portions and which protrudes toward the outer surface side, wherein in a non-curved state of the strip member, the reference width direction is parallel to the flat strip portion, and a neutral weak axis having a minimum moment of inertia of area of the strip body is inclined toward the fitting groove and toward the outer surface side relative to the reference width direction, and a neutral weak axis having a minimum moment of inertia of an entirety of the strip member is inclined toward the fitting groove and toward the inner surface side relative to the reference width direction, and wherein when the strip member is spirally wound into the spiral pipe, the neutral weak axis of the entirety of the strip member becomes parallel to a pipe axis of the spiral pipe and the reference width direction becomes inclined toward the fitting groove and toward the outer surface side relative to the pipe axis such that a perimeter of the spiral pipe enlarges as the strip member is spirally wound.
6. The strip member according to claim 5, wherein the cross-section adjustment member is a reinforcement strip material made of steel.
7. A rehabilitation method of an existing pipe, comprising spirally winding the strip member according to claim 5 to form a rehabilitation pipe along an inner surface of the existing pipe.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(16) Embodiments of the present invention will be described hereinafter with reference to the drawings.
First Embodiment
(17) As shown in
(18) The existing pipe 1 may not have a constant cross-section throughout an entire length, and a cross-section changed portion 1d having a step or a varying inner diameter may exist.
(19) A lining of a spiral pipe 9 (rehabilitation pipe) is provided on an inner wall of the existing pipe 1. The spiral pipe 9 is made of an elongated strip member 90. As shown in
(20) As shown in
(21) The strip member 90 integrally has a flat strip portion 91, a plurality of ribs 92, a first fitting portion 93 (female fitting portion) and a second fitting portion 94 (male fitting portion). An inner surface of the flat strip portion 91 (surface to be an inner peripheral surface of the spiral pipe 9, under surface in
(22) A plurality of (4 in this embodiment) ribs 92 are protruded from the flat strip portion 91 toward an outer surface side (upward in
(23) The first fitting portion 93 is disposed in one end portion (left in
(24) Specifically, the first fitting portion 93 integrally continues from a side of one end portion (left end portion in
(25) The second fitting portion 94 is integrally formed in an outer surface on the other end side (right side in
(26) A cross-sectional area of the first fitting portion 93 is greater than a cross-sectional area of the second fitting portion 94. In other words, a volume of the first fitting portion 93 per unit length of the strip member 90 is greater than a volume of the second fitting portion 94 per unit length of the strip member 90.
(27) On the other hand, a distance from the first fitting portion 93 to the nearest rib 92A is relatively long and the distance from the second fitting portion 94 to the nearest rib 92B is relatively short. Or the rib 92B integrally continues from the second fitting portion 94. Therefore, the ribs 92 are distributed more heavily on the second fitting portion 94 side. That is, an existing probability of the ribs 92 per unit width of the strip member 90 is relatively low on the first fitting portion 93 side and relatively high on the second fitting portion 94 side.
(28) Looking at an overall cross-section of the strip member 90, the uneven distribution of the ribs 92 heavier on the second fitting portion 94 side outweighs a difference between the cross-sectional areas of the fitting portions 93, 94, and a cross-sectional area per unit width is relatively small on the first fitting portion 93 side and relatively large on the second fitting portion 94 side.
(29) As shown in
(30) As shown in
(31) The self-propelled pipe-making apparatus disclosed in Patent Document 3 may be used as the pipe-making apparatus 3, for example.
(32) A direction connecting the first fitting portion 93 and the second fitting portion 94 on the cross-section orthogonal to the extending direction of the strip member 90 is referred to as a reference width direction W.sub.9. Specifically, the reference width direction W.sub.9 is a direction connecting a particular position of the first fitting portion 93 and a position of the second fitting portion 94 corresponding to the particular position. As shown in
(33) As shown in
(34) As shown in
(35) On the other hand, if the ribs 92 were evenly distributed, the neutral weak axis L.sub.N9 would be inclined to the outer surface side with respect to the reference width direction W.sub.9 toward the first fitting portion 93 side because of the difference between the volume of the first fitting portion 93 and the volume of the second fitting portion 94 mentioned above.
(36) As indicated by a directional line a of
(37) It means that a cross-sectional configuration of the strip member 90 is such that when the strip member 90 is wound, the reference width direction W.sub.9 is inclined to the outer surface side toward the first fitting portion 93 side. In other words, the cross-sectional configuration of the strip member 90 is such that when the strip member 90 is wound, the first fitting portion 93 is moved to the outer surface side (outer side in the radial direction of the spiral pipe 9) with respect to the second fitting portion 94.
(38) To put it in another way, it is preferable to design and manufacture the strip member 90 such that the strip member 90 has the cross-sectional configuration as mentioned above according to a curvature of the spiral pipe 9 to be formed.
(39) As a result, the cross-sectional configuration of the spiral pipe 90 can provide the spiral pipe 9 with a diameter enlarging property (perimeter enlarging property). That is, the diameter (perimeter) of the pipe can be enlarged as the pipe-making proceeds.
(40) As shown in
(41) Furthermore, as shown in
(42) As shown in
(43) The taper angle shown in
(44) Other embodiments of the present invention will be described hereinafter. In the description of these embodiments, same reference numerals will be used to indicate features same as those of foregoing embodiments, and explanation thereof will be omitted.
Second Embodiment
(45)
(46) In a strip member 90B of the second embodiment, a protruded height of ribs 92S, 92T from a flat strip portion 91 vary according to positions thereof in a width direction of the flat strip portion 91. The ribs 92S on a first fitting portion side are relatively low and the ribs 92T on a second fitting portion 94 side are relatively high.
(47) Therefore, a difference in cross-sectional areas per unit width between the first fitting portion 93 side and the second fitting portion 94 side of the strip member 90B is greater than that of the first embodiment (
(48) Thereby, a neutral weak axis L.sub.N9 can be inclined more to an inner surface side with respect to a reference width direction W.sub.9 toward the first fitting portion 93 side. Further, when the strip member 90B is wound, the neutral weak axis L.sub.N9 is moved to be parallel to a pipe axis L.sub.9 (left-right horizontal direction in
Third Embodiment
(49)
(50) In a strip member 90C of the third embodiment, a plurality of ribs 92 are disposed more heavily on a second fitting portion 94 side compared with the first embodiment (
(51) Therefore, a difference between a cross-sectional area per unit width on the first fitting portion 93 side of the strip member 90C and a cross-sectional area per unit width on the second fitting portion 94 side of the strip member 90C is greater than that of the first embodiment (
(52) Thereby, a neutral weak axis L.sub.N9 can be inclined more to an inner surface side with respect to a reference width direction W.sub.9 toward the first fitting portion 93 side. Further, when the strip member 90C is wound, the neutral weak axis L.sub.N9 is moved to be parallel to a pipe axis L.sub.9 (left-right horizontal direction in
Fourth Embodiment
(53)
(54) A strip member 90D according to the fourth embodiment has a strip body 90x and a cross-section adjustment member 80. The strip body 90x is made of a synthetic resin such as polyvinyl chloride as with the strip member 90 of the first embodiment (
(55) The first fitting portion 93D has a fitting groove 93a and a fitting protrusion 93b. The fitting groove 93a is open to an inner surface side of the strip member 90D. The fitting protrusion 93b is protruded to the inner surface side of the strip member 90D.
(56) The second fitting portion 94D has a fitting protrusion 94b and a fitting groove 94a. The fitting protrusion 94b is protruded to an outer surface side of the strip member 90D. The fitting groove 94a is open to the outer surface side of the strip member 90D.
(57) The cross-section adjustment member 80 is disposed in a portion of the strip body 90x closer to the second fitting portion 94D side than a center of the strip body 90x in a width direction. The cross-section adjustment member 80 has a constant cross-section and has a configuration of a strip extending parallel to the strip body 90x. Specifically, the cross-section adjustment member 80 integrally includes a pair of anchoring portions 81, 81 having a L-shaped cross-section and a protruded portion 82 having a Π-shaped cross-section. The anchoring portion 81 is abutted against an outer surface of the flat strip portion 91 and caught by the ribs 92. The protruded portion 82 is laid between the pair of anchoring portions 81, 81 and protruded toward the outer surface. A cross-sectional configuration of the cross-section adjustment member 80 is symmetric with respect to a center line of the cross-section adjustment member 80 in a width direction.
(58) A material of the cross-section adjustment member 80 may be a resin such as polyvinyl chloride as with the strip body 90x or may be a metal such as steel, iron or aluminum. If the cross-section adjustment member 80 is made of the same resin as the strip body 90x, analysis or the like of a neutral weak axis L.sub.N9 of the strip member 90D as a whole can be done easily. If the cross-section adjustment member 80 is made of a metal having a higher stiffness than the strip body 90x, the cross-section adjustment member 80 can also serve as a reinforcement member.
(59) According to the fourth embodiment, a cross-sectional configuration of the entire strip member 90D can be adjusted by the cross-section adjustment member 80, and a degree of enlargement of diameter (degree of enlargement of perimeter) can be controlled.
(60) Specifically, a neutral weak axis of the strip body 90x alone, i.e., the neutral weak axis of the strip member 90D without the cross-section adjustment member 80 would be inclined to the outer surface side toward the first fitting portion 93D side. Therefore, if a pipe were made by the strip body 90x alone, the spiral pipe 9 would be reduced in diameter (reduced in perimeter).
(61) On the other hand, in the fourth embodiment, by the addition of the cross-section adjustment member 80, the neutral weak axis L.sub.N9 of the entire strip member 90D is inclined to an inner surface side with respect to a reference width direction W.sub.9 toward the first fitting portion 93 side. Therefore, when a curvature is applied to the strip member 90D, as indicated by a directional line a in
Fifth Embodiment
(62)
(63) In a strip member 90E of the fifth embodiment, a plurality (four in
(64) Thereby, a neutral weak axis L.sub.N9 of the strip member 90E is inclined to an inner surface side with respect to a reference width direction W.sub.9 toward the first fitting portion 93 side. Therefore, the strip member 90E can be provided with a diameter enlarging property (perimeter enlarging property) at the time of pipe-making.
(65) Each of the ribs 92 of the strip member 90E has a flat plate configuration without a flange. Protruded heights of the plurality of ribs 92 are equal to one another.
Sixth Embodiment
(66)
(67) In a strip member 90F of the sixth embodiment, the number (one) of ribs 92X on a first fitting portion 93 side (left side in
(68) A single flange 92f is formed in a distal end portion (upper end in
(69) Double flanges 92g, 92k are formed in respective distal end portions of the ribs 92Y, 92Z on the second fitting portion 94 side with respect to the center line Lc. The double flange 92k of the rib 92Z closest to the second fitting portion 94 is a double bilateral flange protruded to opposite sides of the rib 92Z. In the double flange 92g of the intermediate rib 92Y, an upper flange (upper end in
(70) Thereby, a neutral weak axis L.sub.N9 of the strip member 90F is inclined to an inner surface side with respect to a reference width direction W.sub.9 toward the first fitting portion 93 side. Therefore, the strip member 90E can be provided with a diameter enlarging property (perimeter enlarging property) at the time of pipe-making.
(71) The present invention is not limited to the embodiments described above. Various modifications can be made without departing from the spirit of the invention.
(72) For example, the strip member 90 and the strip body 90x may be made of a metal such as steel. A spiral pipe 9 made of metal may be made.
(73) The number of the cross-section adjustment member 80 (
(74) The cross-section adjustment member may be mountable/dismountable (attachable/removable).
(75) A heat collecting pipe for obtaining heat from flowing water such as sewage may be also used as the cross-section adjustment member.
(76) The pipe-making apparatus 3 is not limited to the self-propelled pipe-making apparatus (Patent Document 3, etc.). A pipe-making apparatus adopting a back-pushing method or a towing method may be used (Refer to Patent Document 1, etc.).
(77) Application of the strip member, and further the spiral pipe of the present invention is not limited to a rehabilitation pipe for an existing sewer pipe. The strip member may be used as a rehabilitation pipe for a water supply pipe, a water conduit for hydroelectric power generation and an agricultural water pipe. Furthermore, application of the strip member is not limited to a rehabilitation pipe, but may be used for various spiral pipes.
(78) Depending on the usage of the spiral pipe, it is not required that the inner surface (under surface in
EXAMPLE 1
(79) Examples are described hereinafter. The present invention is not limited to the examples given below.
(80) The neutral weak axis L.sub.N9 and a centroid position or the like of the strip member 90 having the cross-sectional configuration shown in
(81) A width dimension of the strip member 90 was 100 mm.
(82) A height difference ΔH between the first fitting portion 93 and the ribs 92 was 20.0 mm.
(83) Physical property values such as an elastic coefficient were set presuming that a material of the strip member 90 was polyvinyl chloride.
(84) As a result of the analysis, it was confirmed that the neutral weak axis L.sub.N9 of the strip member 90 was inclined to the inner surface side (downward in
(85) The centroid position was shifted from the center line Lc of the strip member 90 in the width direction to the second fitting portion 94 side (rightward in
(86) A proportion of a cross-sectional area A1, and further an amount of resin of the strip member 90 on the first fitting portion 93 side (left side in
(87) Subsequently, a change in a cross-sectional configuration of the strip member 90 when being bent in the extending direction was analyzed by the finite element method.
(88) A radius of curvature of the bending was 1500 mm in the inner peripheral surface of the spiral pipe 9.
(89)
(90) Thus, it was confirmed that if made into a spiral pipe 9, the cross-section can be enlarged in diameter (enlarged in perimeter).
EXAMPLE 2
(91) In Example 2, a spiral pipe was made using a strip member with a cross-section adjustment member (refer to the fourth embodiment). However, not like the fourth embodiment (
(92) A proportion of a height dimension (corresponding to a vertical direction in
(93) A thickness of the cross-section adjustment member 80 was 1.2 mm.
(94) A material of the cross-section adjustment member 80 was steel.
(95) A material of the strip body 90x was polyvinyl chloride.
(96) A width direction of the strip body 90x was 100 mm.
(97) Indicators showing remaining lengths are printed on an inner peripheral surface of the strip member 90 at an interval of 1000 mm.
(98) A radius of curvature of the spiral pipe 9 was set at 470 mm in an inner peripheral surface of the spiral pipe 9.
(99) Pipe-making was performed without an outer periphery limiter or an inner periphery limiter.
(100) As shown in
EXAMPLE 3
(101) In Example 3, the neutral weak axis L.sub.N9 and a centroid position or the like of the strip member 90E shown in
(102) A width dimension of the strip member 90E was 100 mm.
(103) A height difference ΔH between the first fitting portion 93 and the ribs 92 of the strip member 90E was 22.0 mm.
(104) Physical property values such as an elastic coefficient were set presuming that a material of the strip member 90E was polyvinyl chloride.
(105) As a result of the analysis, the neutral weak axis L.sub.N9 of the strip member 90E was inclined to the inner surface side (downward in
(106) The centroid position was shifted from the center line Lc of the strip member 90E in the width direction to the second fitting portion 94 side (right side in
(107) A proportion of a cross-sectional area A1, and further an amount of resin of the strip member 90E on the first fitting portion 93 side (left side in
Comparative Example 1
(108) In Comparative Example 1, a neutral weak axis L.sub.N2 or the like of a strip member 2 having a known cross-sectional configuration (approximate to FIG. 1 of Japanese Patent Application Publication No. 2000-96996) as shown in
(109) A width dimension of the strip member 2 was 100 mm.
(110) A height difference between a rib 2d on a first fitting portion 2a of the strip member 2 and the other ribs 2f was 0 mm.
(111) Physical property values such as an elastic coefficient were set presuming that a material of the strip member 2 was polyvinyl chloride.
(112) As a result of the analysis, the neutral weak axis L.sub.N2 of the strip member 2 was inclined to an outer surface side (upward in
(113) A centroid position was shifted from a center line Lc of the strip member 2 in the width direction to the first fitting portion 2a side (leftward in
(114) A proportion of a cross-sectional area A1, and further an amount of resin of the strip member 2 on the first fitting portion 2a side (left side in
Comparative Example 2
(115) In Comparative Example 2, a neutral weak axis L.sub.N2 or the like of a strip member 2B having a known cross-sectional configuration (FIG. 1 of Japanese Patent Application Publication No. H06-143420) as shown in
(116) A width dimension of the strip member 2B was 100 mm.
(117) A height difference between a first fitting portion 2a of the strip member 2B and ribs 2g having a U-shaped configuration was 0 mm.
(118) Physical property values such as an elastic coefficient were set presuming that a material of the strip member 2B was polyvinyl chloride.
(119) As a result of the analysis, the neutral weak axis L.sub.N2 of the strip member 2B was inclined to an outer surface side (upward in
(120) A centroid position was shifted from a center line Lc of the strip member 2B in the width direction to a second fitting portion 2b side (rightward in
(121) A proportion of a cross-sectional area A1, and further an amount of resin of the strip member 2B on the first fitting portion 2a side (left side in
INDUSTRIAL APPLICABILITY
(122) The present invention can be applied to a rehabilitation work of an aged sewage pipe, for example.
EXPLANATION OF REFERENCE NUMERALS
(123) 1 existing pipe 1d cross-section varying portion 3 pipe-making apparatus 9 spiral pipe (rehabilitation pipe) 80 cross-section adjustment member 81 anchoring portion 82 protruded portion 90 strip member 90B to 90F strip member 90x strip body 91 flat strip portion 92 rib 92A, 92B, 92S, 92T, 92X to 92Z rib 93 first fitting portion 93D first fitting portion 93a fitting groove 93b fitting protrusion 94 second fitting portion 94D second fitting portion 94b fitting protrusion 94a fitting groove a, b directional line L.sub.9 pipe axis L.sub.N9 neutral weak axis L.sub.C center line W.sub.9 reference width direction