TRACKING CONTINUOUSLY SCANNING LASER DOPPLER VIBROMETER SYSTEMS AND METHODS
20230126566 · 2023-04-27
Inventors
Cpc classification
F03D17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/804
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01H9/00
PHYSICS
F05B2260/83
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/334
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F03D17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A one-dimensional (1D) and two-dimensional (2D) scan scheme for a tracking continuously scanning laser Doppler vibrometer (CSLDV) system to scan the whole surface of a rotating structure excited by a random force. A tracking CSLDV system tracks a rotating structure and sweep its laser spot on its surface. The measured response of the structure using the scan scheme of the tracking CSLDV system is considered as the response of the whole surface of the structure subject to random excitation. The measured response can be processed by operational modal analysis (OMA) methods (e.g., an improved lifting method, an improved demodulation method, an improved 2D demodulation method). Damped natural frequencies of the rotating structure are estimated from the fast Fourier transform of the measured response. Undamped full-field mode shapes are estimated by multiplying the measured response using sinusoids whose frequencies are estimated damped natural frequencies.
Claims
1. A modal analysis method comprising: measuring a response of a rotating structure subject to random excitation with a tracking continuous scanning laser Doppler vibrometer system; determining a Fast Fourier Transform (FFT) of the response; applying a bandpass filter to the response with a passband that includes a damped natural frequency of the rotating structure to create a filtered response; determining a time interval between a minimum value and a maximum value of the filtered response; multiplying the filtered response in the time interval by sinusoidal signals to create a plurality of processed responses; and applying a lowpass filter to the plurality of processed responses to obtain an end-to-end undamped mode shape of the rotating structure.
2. The method of claim 1, wherein the sinusoidal signals include cos(ω.sub.d,it) and sin(ω.sub.d,it), where ω.sub.d,i is the damped natural frequency of the rotating structure.
3. The method of claim 1, wherein the tracking continuous scanning laser Doppler vibrometer system includes a camera, a scanner, and a single-point laser Doppler vibrometer.
4. The method of claim 1, wherein the rotating structure is rotating at a non-constant speed.
5. The method of claim 1, wherein the rotating structure is rotating at a constant speed.
6. The method of claim 1, wherein the time interval is measured by the system from a first end of a scan path to a second end.
7. The method of claim 1, further including determining end-to-end undamped mode shapes of the structure.
8. The method of claim 1, further including determining a first normalized end-to-end undamped mode shapes, a second normalized end-to-end undamped mode shape, and/or a third normalized end-to-end undamped mode shape of the rotating structure.
9. The method of claim 1, further including determining a first damped natural frequency, a second damped natural frequency, and/or a third damped natural frequency of the rotating structure.
10. The method of claim 1, wherein measuring the response of the rotating structure includes identifying a mark on the rotating structure.
11. The method of claim 10, wherein the mark is a black circular mark.
12. The method of claim 1, wherein measuring includes scanning along a two-dimensional path on the rotating structure.
13. The method of claim 1, wherein the rotating structure is a wind turbine blade.
14. A modal analysis method comprising: measuring a response of a rotating structure subject to random excitation with a tracking continuous scanning laser Doppler vibrometer system; interpolate positions of the response on a grid to generate a plurality of interpolated positions; rectifying the plurality of interpolated positions to create a plurality of rectified interpolated positions; identifying a plurality of zero-crossings from the plurality of rectified interpolated positions; determine a portion of the plurality of zero-crossings with a time increment; and interpolate and lift measurements at the portion of the plurality of zero-crossings.
15. The method of claim 14, wherein rectifying the plurality of interpolated positions includes determining negative absolute values of differences between the plurality of interpolated positions and a position of a virtual measurement point on a scan path.
16. The method of claim 14, wherein the time increment is equal to the inverse of a scan frequency.
17. The method of claim 14, wherein the tracking continuous scanning laser Doppler vibrometer system includes a camera, a scanner, and a single-point laser Doppler vibrometer.
18. The method of claim 17, wherein the method includes capturing images of the rotating structure.
19. The method of claim 14, further including determining a damped natural frequency, a damping ratio, and/or an undamped mode shape of the rotating structure.
20. The method of claim 14, wherein the rotating structure is a wind turbine blade.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0041] The accompanying figures are provided by way of illustration and not by way of limitation.
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DETAILED DESCRIPTION
[0116] Section headings as used in this section and the entire disclosure herein are merely for organizational purposes and are not intended to be limiting.
[0117] All publications, patent applications, patents and other references mentioned herein are incorporated by reference in their entirety.
1. DEFINITIONS
[0118] The terms “comprise(s),” “include(s),” “having,” “has,” “can,” “contain(s),” and variants thereof, as used herein, are intended to be open-ended transitional phrases, terms, or words that do not preclude the possibility of additional acts or structures. The singular forms “a,” “and” and “the” include plural references unless the context clearly dictates otherwise. The present disclosure also contemplates other embodiments “comprising,” “consisting of” and “consisting essentially of,” the embodiments or elements presented herein, whether explicitly set forth or not.
[0119] For the recitation of numeric ranges herein, each intervening number there between with the same degree of precision is explicitly contemplated. For example, for the range of 6-9, the numbers 7 and 8 are contemplated in addition to 6 and 9, and for the range 6.0-7.0, the number 6.0, 6.1, 6.2, 6.3, 6.4, 6.5, 6.6, 6.7, 6.8, 6.9, and 7.0 are explicitly contemplated. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise-Indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. For example, if a concentration range is stated as 1% to 50%, it is intended that values such as 2% to 40%, 10% to 30%, or 1% to 3%, etc., are expressly enumerated in this specification. These are only examples of what is specifically intended, and all possible combinations of numerical values between and including the lowest value and the highest value enumerated are to be considered to be expressly stated in this disclosure.
[0120] Unless otherwise defined herein, scientific and technical terms used in connection with the present disclosure shall have the meanings that are commonly understood by those of ordinary skill in the art. The meaning and scope of the terms should be clear; in the event, however of any latent ambiguity, definitions provided herein take precedent over any dictionary or extrinsic definition. Further, unless otherwise required by context, singular terms shall include pluralities and plural terms shall include the singular.
[0121] As used herein, the term “damped natural frequency” refers to the frequency at which a system with damping tends to oscillate in the absence of any driving forces.
2. DEMODULATION METHODOLOGY
[0122] Stanbridge and Ewins developed a demodulation method and a polynomial method for a CSLDV system to obtain operational deflection shapes (ODSs) of a structure under sinusoidal excitation. The demodulation method can be used to obtain ODSs of the structure by multiplying the response measured by the CSLDV system by sinusoid signals with the excitation frequency and applying a low-pass filter to the measured response multiplied by the sinusoidal signals. The polynomial method can be used to obtain ODSs of the structure by processing the discrete Fourier transform of the measured response. These two methods were applied to measurements of structures under impact and multi-sine excitations. These two methods are considered to be equivalent in measurement of the ODS if the structure is made of materials without mass and stiffness discontinuities and geometrically smooth. However, if the scan path of the laser spot passes over a damage on the structure, local anomaly caused by the damage can be shown in the ODS measured from the demodulation method while the local anomaly cannot be shown in the ODS measured from the polynomial method.
[0123] Chen et al. proposed a baseline-free method that combines the two methods to identify damage in beams under sinusoidal excitation, and the demodulation method was later used alone to identify damage in beams and plates. The demodulation method can only obtain ODSs of a structure under sinusoidal excitation. Based on the demodulation method, Xu et al. introduced a free response shape of a structure, which is a new type of vibration shapes. The free response shape corresponding to one mode of the structure can be used for baseline-free damage identification of the structure. A modal estimation method based on the concept of free response shape and demodulation method was developed to estimate modal parameters of the structure under impact excitation.
[0124] Nonuniform Rotating Euler-Bernoulli Beam Vibration Theory: With reference to
[0125] The governing equation of the nonuniform rotating Euler-Bernoulli beam under a distributed random excitation force f(x, t) in the z direction and its associated boundary conditions are derived using the extended Hamilton's principle:
where the subscripts denote partial differentiation, an overdot denotes a time derivative, x is the spatial position along the x axis, t is time, θ(t) is the angle between the x and X axes as shown
ρ(x)u.sub.tt(x,t)+C[u.sub.t(x,t)]+L[u(x,t)]=f(x,t),r≤x≤r+d,t>0 (3)
where L(⋅) is the spatial stiffness operator:
L[u]=[EI(x)u.sub.xx(x,t)].sub.xx−u.sub.xx(x,t)Ω.sup.2∫.sub.x.sup.r+dρ(ζ)ζdζ+ρ(x)xu.sub.x(x,t)Ω.sup.2,r≤x≤r+d,t>0 (4)
[0126] The term −u.sub.xx(x,t)Ω.sup.2∫.sub.x.sup.r+dρ(ζ)ζdζ+ρ(x)xu.sub.x(x,t)Ω.sup.2 in EQN. 4 is referred to as the centrifugal stiffening term due to rotation of the beam. The eigenvalue problem associated with the corresponding undamped rotating beam is
L[ϕ]=ω.sup.2ρ(x)ϕ (5)
where ω is the undamped natural frequency of the beam, and ϕ is the corresponding mode shape or eigenfunction that satisfies boundary conditions corresponding to EQN. 2. Applying the boundary conditions for ϕ and integration by part, one has
where v(x) and w(x) are two comparison functions that satisfy the boundary conditions for ϕ. Hence L(⋅) is self-adjoint. Let v(x)=w(x) in EQN. 6; one has
which means that L( ) is positive definite. One also has
∫.sub.r.sup.r+dv(x)ρ(x)w(x)dx=∫.sub.r.sup.r+dw(x)ρ(x)v(x)dx,r≤x≤r+d,t>0 (8)
∫.sub.r.sup.r+dw(x)ρ(x)w(x)dx=∫.sub.r.sup.r+dρ(x)w.sup.2(x)dx≥0,r≤x≤r+d,t>0 (9)
which mean that the spatial mass operator p(x) is self-adjoint and positive definite. By the expansion theorem, the solution to EQN. 3 can be expressed as
where ϕ.sub.i(x) is the i-th eigenfunction of the corresponding undamped nonuniform rotating beam and q.sub.i(t) is the i-th generalized coordinate. Since the undamped nonuniform rotating beam is self-adjoint and L(⋅) and ρ(x) are positive definite, its eigenfunctions are real and can be normalized to satisfy the following orthonormality relations:
∫.sub.r.sup.r+dϕ.sub.i(x)ρ(x)ϕ.sub.j(x)dx=δ.sub.ij (11)
∫.sub.r.sup.r+dϕ.sub.i(x)L[ϕ.sub.j(x)]dx=ω.sub.i.sup.2δ.sub.ij (12)
where ω.sub.i is the i-th real undamped natural frequency of the rotating beam and δ.sub.ij is Kronecker delta that satisfies
It is assumed that the spatial damping operator satisfies C(⋅)=k.sub.1L(⋅)+k.sub.2ρ(x), where k.sub.1 and k.sub.2 are two constants. Substituting EQN. 10 into EQN. 3, multiplying the resulting equation by ϕ.sub.j, integrating the resulting equation from x=r to x=r+d, and using EQN. 9 and EQN. 10 and the expression ∫.sub.r.sup.r+dϕ.sub.i(x)C[ϕ.sub.j(x)]dx=c.sub.iδ.sub.ij, where c.sub.i=k.sub.1ω.sub.i.sup.2+k.sub.2, yields
{umlaut over (q)}.sub.i(t)+c.sub.i{dot over (q)}.sub.i(t)+ω.sub.i.sup.2q.sub.i(t)=∫.sub.x.sup.r+dϕ.sub.i(x)f(x,t)dx (14)
Considering an underdamped nonuniform rotating beam, one has c.sub.i=2ζ.sub.iω.sub.i with 0<ζ.sub.i<1
being the i-th modal damping ratio of the beam. Since ω.sub.1≤ω.sub.i for i=1, 2, . . . , when 0<c.sub.i≤2ω.sub.1, all the modal damping ratios ζ.sub.i satisfy 0<ζ.sub.i<1. Assume that EQN. 1 has zero initial conditions; the solution to EQN. 14 can be expressed as
q.sub.i(t)=∫.sub.0.sup.t∫.sub.r.sup.r+dϕ.sub.i(x)f(x,t−τ)g.sub.i(τ)dxdτ (15)
where
is the unit impulse response function of the beam corresponding to its i-th damped mode and ω.sub.d,i=ω.sub.i√{square root over (1−ζ.sub.i.sup.2)} is its i-th damped natural frequency. Substituting EQN. 15 into EQN. 10 yields
If a concentrated force f.sub.a(t) is applied at a position x.sub.a on the beam, one has
f(x,t)=δ(x−x.sub.a)f.sub.a(t) (18)
where δ is Dirac delta function. Substituting EQN. 18 into EQN. 17 yields
[0127] Improved Demodulation Method for TCSLDV Measurement of a Rotating Structure: virtual measurement points are assigned on the fan blade in
EQN. 21 can be written as
where A.sub.i(t), B.sub.i(t) and C.sub.i(t) are arbitrary functions of time related to the concentrated force f.sub.a(t) that is assumed to be a white-noise signal. Applying a bandpass filter with a passband that contains only one damped natural frequency of the rotating fan blade ω.sub.d,i to the measured response in EQN. 22, one has
where u.sub.i(x, t) is the signal obtained after u(x, t) is band-pass filtered, Φ.sub.i(x)=H.sub.iϕ.sub.i(x) in which H.sub.i is a scalar factor, Φ.sub.I,i(x)=Φ.sub.i(x)cos(ω.sub.d,it) and Φ.sub.Q,i(x)=Φ.sub.i(x)sin(ω.sub.d,it) are in-plane and quadrature components of Φ.sub.i(x), respectively, and α is a phase variable. EQN. 23 is multiplied by cos(ω.sub.d,it) and sin(ω.sub.d,it) to obtain Φ.sub.I,i(x) and Φ.sub.Q,i(x), respectively:
By applying a low-pass filter to u.sub.i(x, t)cos(ω.sub.d,it) and u.sub.i(x, t)sin(ω.sub.d,it),
in EQN. 24 and EQN. 25 can be eliminated so that Φ.sub.I,i(x) and Φ.sub.Q,i(x) can be obtained. When Φ.sub.I,i(x) and Φ.sub.Q,i(x) are obtained, Φ.sub.i(x) can be determined using the relation in EQN. 23 and the i-th normalized mode shape of the undamped rotating fan blade can be estimated by dividing Φ.sub.i(x) by its maximum value.
[0128] Method for Processing Mirror Signals of the TCSLDV System for Scanning a Rotating Structure: A scan path D(t) is usually a straight line on a rotating structure, which is the case considered here. If a CSLDV system is used to scan along a stationary structure and positions of the laser spot can be considered to be linearly related to the rotation angle of a mirror (e.g., the X-mirror) in the scanner in the CSLDV, only the X-mirror is needed to complete the scan and the mirror signal can be directly used as the position of the laser spot on the scan path D(t). However, both X- and Y-mirrors are needed to scan along a rotating structure such as the fan blade here. Thus use of only one mirror signal is not enough to describe the position of the laser spot on the scan path D(t). A simulated X-mirror signal for scanning a stationary structure is shown in
[0129] In some embodiments, a mark is attached to a structure that rotates with a constant speed to identify positions of the structure and scan path at any time instant
M(t)=(a.sub.m(t)−a.sub.0,b.sub.m(t)−b.sub.0).sup.T=(d.sub.m cos(Ωt),d.sub.m sin(Ωt)).sup.T (26)
P(t)=(a.sub.s(t)−a.sub.0,b.sub.s(t)−b.sub.0).sup.T=(d.sub.s cos(Ωt),d.sub.s sin(Ωt)).sup.T (27)
where M(t) and P(t) are position vectors of the mark and laser spot, respectively, d.sub.m and d.sub.s(t) are distances between the rotation center and mark and between the rotation center and laser spot at time t that are shown in
Therefore, the rotation speed of the structure R in revolutions per minute (rpm) can be written as
The adjusted position vector of the mark is
M.sup.a=((a.sub.m−a.sub.0)cos(β)+(b.sub.m−b.sub.0)sin(β),(a.sub.m−a.sub.0)sin(β)+(b.sub.m−b.sub.0)cos(β)).sup.T (30)
where β is a phase variable that can be used to adjust the position of the mark in the inertial coordinate system O-XYZ. By changing the value of β, different positions of the mark can be obtained so that the TCSLDV system can sweep the laser spot along different scan paths. Two end points of the scan path can be obtained by
where M.sub.x=(a.sub.m−a.sub.0)cos(β)+(b.sub.m−b.sub.0)sin(β), M.sub.y=(a.sub.m−a.sub.0)sin(β)+(b.sub.m−b.sub.0)cos(β), and e.sub.1 and e.sub.2 are two length factors that can be used to change positions of the two end points and the distance between them. The TCSLDV system can sweep its laser spot between the two end points while tracking the rotating structure. According to EQN. 27, the scan path lies on a straight line through the rotation center, and the distance between the rotation center and laser spot is
d.sub.s(t)=|P(t)|=√{square root over ((a.sub.s(t)−a.sub.0).sup.2+(b.sub.s(t)−b.sub.0).sup.2)} (32)
[0130] Note that X- and Y-mirror signals obtained in experiment can be used as a.sub.s(t) and b.sub.s(t), respectively. The position of the laser spot on the scan path d.sub.s(t) can be obtained by combining X- and Y-mirror signals using EQN. 32. The processed mirror signal by this method is shown in
[0131] Since the improved demodulation method can be applied to a measured response in a short time duration, the OMA method can also be applied to a structure that rotates with a prescribed time-varying speed to estimate its instantaneous damped natural frequencies and end-to-end undamped mode shapes in the short time duration since the rotation speed of the structure {dot over (θ)}(t) can be regarded as a constant in it and there are no other time-dependent coefficients in EQN. 1.
3. LIFTING METHODOLOGY
[0132] A lifting method that converts CSLDV measurement of a structure undergoing free vibration into measurements at multiple virtual measurement points as if there were transducers attached to it at these points in EMA. In this method, modal parameters of the structure can be estimated by obtaining and analyzing a set of frequency response functions between lifted measurements and an impact. A prior OMA method for a structure under ambient excitation was developed with use of a CSLDV system, where harmonic transfer functions and harmonic power spectra were employed. An OMA method that combines the lifting method and harmonic transfer functions was proposed, where processing and interpretation of CSLDV measurement become simpler. Since mode shapes of the structure estimated from the prior methods are represented by sums of spatially smooth harmonic functions, a large number of harmonic functions are required to describe the mode shapes if a scan path passes through a discontinuity on the structure. Xu et al. proposed a new OMA method for CSLDV measurement based on the lifting method to estimate modal parameters of a damaged structure and detect its local anomaly caused by damage. This OMA method requires the CSLDV system to scan the structure with a high scan frequency to obtain its modal parameters, which is difficult to achieve when its natural frequencies are high.
[0133] Rotating Euler-Bernoulli Beam Vibration Theory: As shown in
[0134] The governing equation of the uniform rotating Euler-Bernoulli beam under a distributed, external white-noise excitation force f(x, t) in the z direction and its associated boundary conditions are derived using the extended Hamilton's principle:
where x is the spatial position along the x axis, t is time, θ(t) is the angle between the x- and X-axes, as shown
ρw.sub.tt(x,t)+cw.sub.t(x,t)+L[w(x,t)]=f(x,t),b≤x≤b+l,t>0 (35)
where L(⋅) is the stiffness operator:
[0135] The term −½ρΩ.sup.2 [((b+l).sup.2−x.sup.2)w.sub.xx(x,t)−2xw.sub.x(x,t)] in EQN. 36 is referred to as the centrifugal stiffening term due to rotation of the beam. It can be shown that L(⋅) is self-adjoint and positive-definite with boundary conditions in EQN. 34. The eigenvalue problem associated with the corresponding undamped rotating beam is
L[ϕ]=ω.sup.2ρϕ (37)
where ω is the undamped natural frequency of the beam, and ϕ is the corresponding mode shape or eigenfunction that satisfies boundary conditions corresponding to EQN. 34. By the expansion theorem, the solution to EQN. 35 can be expressed as
where ϕ.sub.i(x) is the i-th eigenfunction of the undamped rotating beam and u.sub.i(t) is the i-th generalized coordinate. Since the undamped rotating beam is self-adjoint, its eigenfunctions can be normalized to satisfy the following orthonormality relations:
∫.sub.b.sup.b+lϕi(p)ρϕ.sub.j(p)dp=δ.sub.ij (39)
∫.sub.b.sup.b+lϕi(p)L[ϕ.sub.j(p)]dp=ω.sub.n,i.sup.2δ.sub.ij (40)
where ω.sub.n,i is the i-th undamped natural frequency of the rotating beam and δ.sub.ij is Kronecker delta that satisfies
Substituting EQN. 38 into EQN. 35, multiplying the resulting equation by ϕ.sub.j, integrating the resulting equation from x=b to x=b+l, and using EQN. 39 and EQN. 40 and the expression ∫.sub.b.sup.b+lϕ.sub.i(p)cϕ(p)dp=(c/ρ)δ.sub.ij=c.sub.iδ.sub.ij yield
ü.sub.i(t)+c.sub.i{dot over (u)}.sub.i(t)+ω.sub.n,i.sup.2u.sub.i(t)=∫.sub.b.sup.b+lϕ.sub.i(p)f(p,t)dp (42)
[0136] Considering an underdamped rotating beam, one has c.sub.i=2ζω.sub.n,i, where 0<ζ.sub.i<1 is the i-th modal damping ratio of the beam. Since ω.sub.n,1≤ω.sub.n,i for i=1, 2, . . . , when 0<c<2ρω.sub.n,1, all the modal damping ratios ζ.sub.i satisfy 0<ζ.sub.i<1. Assume that EQN. 33 has zero initial conditions; the solution to EQN. 42 can be expressed by
u.sub.i(t)=∫.sub.0.sup.t∫.sub.b.sup.b+lϕ.sub.i(p)f(p,t)g.sub.i(t−τ)dpdτ (43)
where g.sub.i(t) is the unit impulse response function corresponding to the i-th damped mode of the beam and ω.sub.d,i=ω.sub.n,i√{square root over (1−ζ.sub.i.sup.2)} is its i-th damped natural frequency. Substituting EQN. 43 into EQN. 38 yields
If a concentrated force f.sub.a(t) is applied at a position x.sub.a on the beam, one has
f(x,t)=δ(x−x.sub.a)f.sub.a(t) (46)
where δ is Dirac delta function. Substituting EQN. 46 into EQN. 45 yields
If m concentrated forces are applied on the structure, the response of the beam can be expressed as a superposition of those from all the forces by
where x.sub.j is the position at which the j-th concentrated force f.sub.j is applied on the beam.
[0137] Lifting method for TCSLDV measurement of rotating structure: Virtual measurement points are assigned on the fan blade in
[0138] A scan path r(t) is usually a straight line on a rotating structure, which is the case considered here. If a CSLDV system is used to scan along a stationary structure and positions of the laser spot can be considered to be linearly related to the rotation angle of a mirror (e.g., X-mirror) in the scanner in the CSLDV, only the X-mirror is needed to complete the scan and the mirror signal can be directly used as the position of the laser spot on the scan path r(t). However, both X- and Y-mirrors are needed to scan along a rotating structure such as the fan blade here; thus use of only one mirror signal is not enough to describe the position of the laser spot on the scan path r(t). A simulated X-mirror signal for scanning a stationary structure is shown in
[0139] A mark is attached to a structure that rotates with a constant speed to identify positions of the structure and scan path at any time instant
where l.sub.m is the distance between the rotation center and mark, and l(t) is the distance between the rotation center and laser spot at time t, which can be used to describe the position of the laser spot on the scan path r(t). The position vector of the mark is
V.sub.m(t)=((u.sub.m(t)−u.sub.s),(v.sub.m(t)−v.sub.0)).sup.T (51)
where a superscript T denotes transpose of a vector. Let V.sub.m(t.sub.i) be the position vector at t=t.sub.1 and V.sub.m(t.sub.2) be that at t=t.sub.2; the angle θ.sub.12 between V.sub.m(t.sub.1) and V.sub.m(t.sub.2) can be obtained by
Therefore, revolutions per minute of the structure can be written as
The adjusted position vector of the mark is
V.sub.m.sup.α=((u.sub.m−u.sub.0)cos(α)+(v.sub.m−v.sub.0)sin(α),(u.sub.m−u.sub.0)sin(α)+(v.sub.m−v.sub.0)cos(α)).sup.T (54)
where α is a phase variable that can be used to adjust the position of the mark in the inertial coordinate system O-XYZ. By changing the value of α, different positions of the mark can be obtained so that the TCSLDV system can sweep the laser spot along different scan paths. Two end points of the scan path can be obtained by
where V.sub.x and V.sub.y are X and Y components of V.sub.m, respectively, and C.sub.1 and C.sub.2 are two length factors that can be used to change the distance between the two end points and positions of the two end points. The TCSLDV system can sweep its laser spot between the two end points while tracking the rotating structure. Since the scan path lies on a straight line through the rotation center, the distance between the rotation center and laser spot is
r(t)=√{square root over ((u−u.sub.0).sup.2+(v−v.sub.0).sup.2)} (56)
where u and v are X- and Y-mirror signals, respectively. The position of the laser spot on the scan path r(t) can be obtained by combining X- and Y-mirror signals using EQN. 56. The processed mirror signal by this method is shown in
where n is the number of modes that are measured in discrete measurements of w by the TCSLDV system, which is finite since F.sub.sa is finite. The number of virtual measurement points N on the scan path r(t) is determined by the sampling frequency F.sub.sa and scan frequency F.sub.sc as
where F.sub.sc is equal to the number of complete scans in one second. Multiple series of discrete measurements of w in EQN. 57 are formed by lifting them in the lifting method. Each lifted w series corresponds to a virtual measurement point as if it were measured by a transducer attached to the rotating structure at that point. Note that N in EQN. 58 should be an integer since the laser spot needs to arrive at the same virtual points in each complete scan period; thus F.sub.sa should be an integer multiple of F.sub.sc. Therefore one has
l(t)=l(t+sT.sub.sc) (59)
where s=0, 1, 2, . . . and T.sub.sc=1/F.sub.sc is the duration of a complete scan period. A complete scan means that the TCSLDV system sweeps its laser spot back and forth once on the scan path r(t). There is a constant sampling time difference T.sub.sa=1/F.sub.sa between two neighboring lifted w series, which means the lifted w series are not simultaneously registered by the TCSLDV system. Let measurement of w starts at t=0 in EQN. 57 when the laser spot arrives at an endpoint of the scan path r(t); the lifted w at the k-th virtual measurement point on the path r(t) can thus be written as a function of sT.sub.sc:
w.sub.k.sup.l(sT.sub.sc)=w[(k−1)T.sub.sa+(s−1)T.sub.sc] (60)
where k=0, 1, . . . K and s=0, 1, . . . S, in which K and S are numbers of measurement points and complete scans, respectively. EQN. 60 shows that the laser spot arrives at the k-th virtual measurement point when t=(k−1)T.sub.sa+(s−1)T.sub.sc and the sampling frequency of w.sub.k.sup.l is equal to F.sub.sc. Measured w can be expressed by an S×K matrix W.sup.l that consists of lifted w at K virtual measurement points in S complete scans:
where the s-th row consists of lifted w in the s-th scan period and the k-th column consists of lifted w at the k-th virtual measurement point.
[0140] Correlation between two TCSLDV measurements: Let w.sub.k.sub.
where ϕ.sub.i,k.sub.
where E[⋅] is an expectation operator. Note that correlation functions can be calculated whether the structure rotates with a constant or time-varying speed, but modal parameters can be estimated by analyzing the correlation functions when the structure rotates with a constant speed. The laser spot of the TCSLDV system arrives at the k.sub.1-th and k.sub.2-th virtual measurement points on the scan path r(t) at t.sub.1=(k.sub.1−1)T.sub.sa+(s.sub.k.sub.
(k.sub.2−1)T.sub.sa+(s.sub.k.sub.
where T=(s.sub.k.sub.
R.sub.k.sub.
which means that the reference point is the k.sub.1-th measurement point on the scan path r(t) and the measurement point is the k.sub.2-th virtual measurement point on the path r(t). Substituting EQNS. 62 and 63 into EQN. 66 yields
Since only f is a random variable in EQN. 67, EQN. 67 becomes
The expected value of f.sub.a(σ)f.sub.a(τ) is
E[f.sub.a(σ)f.sub.a(τ)]=α.sub.aδ(τ−σ) (69)
where α.sub.a is a constant that depends on f.sub.a. Let λ=(k.sub.1−1)T.sub.sa+(s.sub.k.sub.
Substituting EQN. 35 into EQN. 70 yields
Let A.sub.j=√{square root over ((P.sub.k.sub.
where R[⋅] donates the real part of a complex variable and i=√{square root over (−1)}. Let Ã.sub.j=A.sub.je.sup.−iθ.sup.
The above provides complete derivation of a cross-correlation function between two lifted w measured on a rotating structure with a constant speed under white-noise excitation at a fixed position of the structure. By using EQN. 48 and following the above derivation, cross-correlation functions of the rotating structure under multiple white-noise excitations at multiple fixed positions of the structure can be obtained, which have the same form as that of EQN. 75.
[0141] By applying a standard OMA algorithm such as the PolyMAX algorithm to power spectra associated with cross-correlation functions, ω.sub.d,j, ζ.sub.j, and Ã.sub.jϕ.sub.j,k.sub.
[0142] The present disclosure provides a modal analysis method comprising: measuring a response of a rotating structure subject to random excitation with a system; interpolate positions of the response on a grid to generate a plurality of interpolated positions; rectifying the plurality of interpolated positions to create a plurality of rectified interpolated positions; identifying a plurality of zero-crossings from the plurality of rectified interpolated positions; determine a portion of the plurality of zero-crossings with a time increment; and interpolate and lift measurements at the portion of the plurality of zero-crossings.
[0143] In some embodiments, rectifying the plurality of interpolated positions includes determining negative absolute values of differences between the plurality of interpolated positions and a position of a virtual measurement point on a scan path.
[0144] In some embodiments, the time increment is equal to the inverse of a scan frequency.
[0145] In some embodiments, the system is a TCSLDV system.
[0146] In some embodiments, the system includes a camera and the method includes capturing images of the rotating structure.
[0147] In some embodiments, the method further includes determining a damped natural frequency, a damping ratio, and/or an undamped mode shape of the rotating structure.
[0148] In some embodiments, the rotating structure is a wind turbine blade.
4. TWO-DIMENSIONAL SCAN SCHEME
[0149] Rotating Plate Model: A nonuniform rectangular rotating plate model is used to describe a rotating fan blade. The rotating plate that rotates about the z-axis has a length of 1 and width of b (
ρ(x,y)u.sub.tt+∇.sup.2[D(x,y)∇.sup.2u]+C(u.sub.t)−{dot over (θ)}.sup.2(t)[u.sub.xx∫.sub.x.sup.r+lρ(p,y)pdp−ρ(x,y)xu.sub.x+u.sub.yy∫.sub.y.sup.±b/2ρ(x,p)pdp−ρ(x,y)yu.sub.y]=f(x,y,t),−b/2≤x≤b/2,r≤y≤r+l,t>0, (76)
u|y=r=0,u.sub.x|y=r=0,u.sub.xx+vu.sub.yy|y=r+l=0,u.sub.xxx+u.sub.xyy|y=r+l=0,u.sub.xy|y=r+l=0,u.sub.yy+vu.sub.xx|x=±b/2=0,u.sub.yyy+u.sub.xxy|x=±b/2=0,u.sub.xy|x=±b/2=0, (77)
where x and y are spatial positions along x- and y-directions, u is the plate displacement along the z-direction at the point (x, y) and time t, D(x, y) and v are the flexural rigidity and Poisson's ratio of the plate at (x, y), respectively, a subscript and an overdot denote partial differentiation with respect to x and t, respectively, ρ(x, y) is the mass per unit area of the rotating plate at (x, y), C is the spatial damping operator, and ∇ is the del operator.
[0150] The solution to the governing equation of the nonuniform rotating plate subject to a concentrated random force that is applied at the point (x.sub.a, y.sub.a) is derived in Example 4 as
u=Σ.sub.i=1.sup.∞ϕ.sub.i(x,y)ϕ.sub.i(x.sub.a,y.sub.a)∫.sub.0.sup.tf.sub.a(t−τ)(1/ω.sub.d,i)e.sup.−ζ.sup.
where ϕ.sub.i (x, y) is the i-th full-field mode shape of the corresponding undamped rotating plate, and ω.sub.i, ζ.sub.i and ω.sub.d,i=ω.sub.i√{square root over (1−ζ.sub.i.sup.2)} are the i-th undamped natural frequency, modal damping ratio, and damped natural frequency of the plate, respectively.
[0151] Two-Dimensional (2D) Scan Scheme: A 2D zigzag scan path is generated on the surface of the rotating plate. Let coordinates of four corners of the plate be (X.sub.1, Y.sub.1), (X.sub.2, Y.sub.2), (X.sub.3, Y.sub.3) and (X.sub.4, Y.sub.4), and the scan path that is shown as dash lines in
[0152] Since the plate rotates, coordinates of the four corners of the plate change with time. To generate a scan path on the rotating plate, coordinates of the corners need to be determined. A mark is attached somewhere outside the rotating plate to determine positions of the four corners. Let coordinates of the mark and rotation center be (X.sub.m, Y.sub.m) and (X.sub.0, Y.sub.0), respectively; the position of one corner of the rotating plate can be calculated by
where α is the angle between the line passing through (X.sub.0, Y.sub.0) and (X.sub.m, Y.sub.m) and that passing through (X.sub.0, Y.sub.0) and (X.sub.1, Y.sub.1), and s.sub.1 and s.sub.m are constant distances between (X.sub.0, Y.sub.0) and (X.sub.1, Y.sub.1) and between (X.sub.0, Y.sub.0) and (X.sub.m, Y.sub.m), respectively. Note that α in EQN. 79 is a constant since the relative position between the mark and plate is fixed. Positions of other three corners can be similarly determined. Let the number of scan lines be N; positions of end points of the i-th scan line (X.sub.i.sup.1, Y.sub.i.sup.1) and (X.sub.i.sup.2, Y.sub.i.sup.2) can be calculated by
when i is an odd number,
when i is an even number. Once positions of the two end points of the i-th scan line are determined, the laser spot can be swept between the two end points. This scheme can be applied to any quadrilateral rotating plate.
[0153] When the tracking CSLDV system is used to scan a rotating plate, feedback signals of X- and Y-mirrors of the scanner in the system can be used as X and Y positions of the laser spot. The method for processing mirror signals disclosed herein is used to process feedback signals of X and Y mirrors and processed mirror signals can be used to obtain mode shapes of the rotating plate. At any time instant, the distance between the laser spot and rotation center d.sub.s(t) is
d.sub.s(t)=√{square root over (((X.sub.s(t)−X.sub.0).sup.2+(Y.sub.s(t)−Y.sub.0).sup.2)}, (84)
where X.sub.s(t) and Y.sub.s(t) are X and Y positions of the laser spot at time t, respectively. One can just use d.sub.s(t) to describe the position of the laser spot on scan lines. The real time rotation speed of the plate R can also be obtained by
[0154] where t.sub.1 and t.sub.2 are two neighboring time instants when the tracking CSLDV system measures the surface velocity of the rotating plate, and
[0155] Improved 2D Demodulation Method: The time-varying 2D zigzag scan path is generated on the rotating plate based on the above scheme, and the tracking CSLDV system measures u by sweeping its laser spot along the zigzag scan path and registering discrete measurements of u. The solution to the governing equation of the rotating plate subject to a concentrated random force in EQN. 78 can be used as the measured response of the rotating plate using the 2D scan scheme. Note that when there are multiple random excitation forces applied on the rotating plate, the solution to its governing equation has the same form as that in EQN. 78. One can process the measured response from each scan line to estimate undamped mode shapes of the rotating plate on scan lines and combine mode shapes into an undamped full-field mode shape. Let x=x.sub.j be the x position of the j-th scan line; applying integration by part to EQN. 78 yields
[0156] Applying a bandpass filter that filters all damped natural frequencies of the rotating plate except the i-th damped natural frequency ω.sub.d,i to EQN. 87, the measured response becomes
u.sub.i(x.sub.j,y,t)=Φ.sub.i(x.sub.j,y)cos(ω.sub.d,it−β)=Φ.sub.I,i(x.sub.j,y)cos(ω.sub.d,it)+Φ.sub.Q,i(x.sub.j,y)sin(ω.sub.d,it), (91)
where Φ.sub.i(x.sub.j, y)=H.sub.iΦ.sub.i(x.sub.j, y), in which H.sub.i is a scalar factor, β is a phase variable, Φ.sub.I,i(x.sub.j,y)=Φ.sub.i(x.sub.j,y)cos(β), and Φ.sub.Q,i(x.sub.j, y)=Φ.sub.i(x.sub.j, y)sin(β). EQN. 91 is multiplied by cos(ω.sub.d,it) and sin(ω.sub.d,it) to calculate Φ.sub.I,i(x.sub.j, y) and Φ.sub.Q,i(x.sub.j, y), respectively to yield
[0157] A low-pass filter can be applied to u.sub.i(x.sub.j, y, t)cos(ω.sub.d,it) and u.sub.i(x.sub.j, y, t)sin(ω.sub.d,it) to eliminate four terms
in EQN. 92 and EQN. 93 and obtain Φ.sub.I,i(x.sub.j, y) and Φ.sub.Q,i(x.sub.j, y). One can determine Φ.sub.i(x.sub.j, y) by using the relation in EQN. 91 and normalize Φ.sub.i(x.sub.j, y) by dividing it by its maximum value. Note that one calculates a mode shape of the rotating plate on a scan line that is along its length direction. The improved demodulation method can be applied to the measured response from a scan line at any position on the plate to estimate the mode shape on the scan line.
[0158] Once undamped mode shapes on all scan lines are obtained, one can scan the rotating plate along a scan line in the x-direction to obtain an undamped mode shape ϕ.sub.i (x, y′), where y′ is any position except positions of nodal points of the i-th undamped mode shape. The undamped mode shape in the x-direction can be used to combine undamped mode shapes on all scan lines in the y-direction into an undamped full-field mode shape of the rotating plate.
[0159] The present disclosure provides a modal analysis method comprising measuring a response of a rotating structure subject to random excitation with a system; determining a Fast Fourier Transform (FFT) of the response; applying a bandpass filter to the response with a passband that includes a damped natural frequency of the rotating structure to create a filtered response; and determining a time interval between a minimum value and a maximum value of the filtered response. The method further includes multiplying the filtered response in the time interval by sinusoidal signals to create a plurality of processed responses; and applying a lowpass filter to the plurality of processed responses to obtain an end-to-end undamped mode shape of the rotating structure (e.g., in-plane and quadrature components of an end-to-end undamped mode shape).
[0160] In some embodiments, the sinusoidal signals include cos(ω.sub.d,it) and sin(ω.sub.d,it), where ω.sub.d,i is the damped natural frequency of the rotating structure.
[0161] In some embodiments, the system is a TCSLDV system.
[0162] In some embodiments, the rotating structure is rotating at a non-constant speed.
[0163] In some embodiments, the time interval is measured by the system from a first end of a scan path to a second end.
[0164] In some embodiments, the method further includes determining an end-to-end undamped mode shape of the structure.
[0165] In some embodiments, the method further includes determining a first normalized end-to-end undamped mode shapes of the rotating structure.
[0166] In some embodiments, the method further includes determining a second normalized end-to-end undamped mode shape and/or a third normalized end-to-end undamped mode shape of the rotating structure.
[0167] In some embodiment, the method further includes determining a first damped natural frequency of the rotating structure.
[0168] In some embodiments, the method further includes determining a second damped natural frequency and/or a third damped natural frequency of the rotating structure.
[0169] In some embodiments, measuring the response of the rotating structure includes identifying a mark on the rotating structure.
[0170] In some embodiments, measuring includes scanning along a two-dimensional path on the rotating structure.
[0171] In some embodiments, the rotating structure is a wind turbine blade.
5. METHODS AND SYSTEMS
[0172] The systems and methods described herein can be implemented in hardware, software, firmware, or combinations of hardware, software and/or firmware. In some examples, the systems and methods described in this specification may be implemented using a non-transitory computer readable medium storing computer executable instructions that when executed by one or more processors of a computer cause the computer to perform operations. Computer readable media suitable for implementing the systems and methods described in this specification include non-transitory computer-readable media, such as disk memory devices, chip memory devices, programmable logic devices, random access memory (RAM), read only memory (ROM), optical read/write memory, cache memory, magnetic read/write memory, flash memory, and application-specific integrated circuits. In addition, a computer readable medium that implements a system or method described in this specification may be located on a single device or computing platform or may be distributed across multiple devices or computing platforms.
[0173] As used herein, the term “computers” includes a plurality of electrical and electronic components that provide power, operational control, and protection to the components and modules within the computers and/or the system. For example, a processing computer includes, among other things, a processing unit (e.g., a microprocessor, a microcontroller, or other suitable programmable device), and is implemented using a known computer architecture (e.g., a modified Harvard architecture, a von Neumann architecture, etc.).
[0174] The memory storage of the computers is a non-transitory computer readable medium and includes, for example, a program storage area and the data storage area. The program storage area and the data storage area can include combinations of different types of memory, such as a ROM, a RAM (e.g., DRAM, SDRAM, etc.), EEPROM, flash memory, a hard disk, a SD card, or other suitable magnetic, optical, physical, or electronic memory devices. The processing unit is connected to the memory and executes software instructions that are capable of being stored in a RAM of the memory (e.g., during execution), a ROM of the memory (e.g., on a generally permanent bases), or another non-transitory computer readable medium such as another memory or a disc. Software included in the implementation of the methods disclosed herein can be stored in the memory. The software includes, for example, firmware, one or more applications, program data, filters, rules, one or more program modules, and other executable instructions. For example, a processing computer is configured to retrieve from the memory and execute, among other things, instructions related to the processes and methods described herein.
[0175] In another aspect, a computer program product comprising a computer readable storage medium having program instructions embodied therewith is described, the program instructions executable by a computing device to cause the computing device to: measure a response of a rotating structure subject to random excitation with a system; determine a Fast Fourier Transform (FFT) of the response; and apply a bandpass filter to the response with a passband that includes a damped natural frequency of the rotating structure to create a filtered response. The program instructions further cause the computing device to determine a time interval between a minimum value and a maximum value of the filtered response; multiply the filtered response in the time interval by sinusoidal signals to create a plurality of processed responses; and apply a lowpass filter to the plurality of processed responses to obtain an end-to-end undamped mode shape of the rotating structure (e.g., in-plane and quadrature components of an end-to-end undamped mode shape).
[0176] In another aspect, a computer program product comprising a computer readable storage medium having program instructions embodied therewith is described, the program instructions executable by a computing device to cause the computing device to measure a response of a rotating structure subject to random excitation with a system; interpolate positions of the response on a grid to generate a plurality of interpolated positions; and rectify the plurality of interpolated positions to create a plurality of rectified interpolated positions. The program instructions further cause the computing device to identify a plurality of zero-crossings from the plurality of rectified interpolated positions; determine a portion of the plurality of zero-crossings with a time increment; and interpolate and lift measurements at the portion of the plurality of zero-crossings.
[0177] One skilled in the art will readily appreciate that the present disclosure is well adapted to carry out the objects and obtain the ends and advantages mentioned, as well as those inherent therein. The present disclosure described herein are presently representative of preferred embodiments, are exemplary, and are not intended as limitations on the scope of the present disclosure. Changes therein and other uses will occur to those skilled in the art which are encompassed within the spirit of the present disclosure as defined by the scope of the claims.
6. EXAMPLES
[0178] It will be readily apparent to those skilled in the art that other suitable modifications and adaptations of the methods of the present disclosure described herein are readily applicable and appreciable, and may be made using suitable equivalents without departing from the scope of the present disclosure or the aspects and embodiments disclosed herein. Having now described the present disclosure in detail, the same will be more clearly understood by reference to the following examples, which are merely intended only to illustrate some aspects and embodiments of the disclosure, and should not be viewed as limiting to the scope of the disclosure. The disclosures of all journal references, U.S. patents, and publications referred to herein are hereby incorporated by reference in their entireties.
[0179] The present disclosure has multiple aspects, illustrated by the following non-limiting examples.
Example 1
[0180] Experimental Setup: A TCSLDV system was developed for measuring vibration of a rotating structure and a fan blade with a rotating diameter of 139 cm was used as the rotating structure. In the illustrated embodiment, the TCSLDV system consists of a Polytec OFV-533 laser Doppler vibrometer, a Cambridge 6240H scanner with an NI 9149 controller, and a Basler camera (
[0181] A control scheme was designed using the system engineering software LabVIEW so that various scan paths of the laser spot could be created by sending control signals to the scanner. The camera was used to capture images of the rotating fan in
[0182] Experiments were conducted to estimate modal parameters of the rotating fan blade using the OMA method described herein (e.g., the improved demodulation method). Since the random wind load perpendicular to the fan blade surface was small in the experiments when the fan rotated, a small fan whose diameter is 30.48 cm was used to provide more random excitation on the blade surface (
[0183] Operational Model Analysis (OMA) Results: The fan was turned on and rotated with a constant speed. Mirror signals and the measured response of the rotating fan blade are shown in
[0184] The voltage controller prescribed three constant rotation speeds R=9.79 rpm, 15.41 rpm, and 24.28 rpm for the fan. Since there were a mark and a strip of a reflective tape attached to the fan blade, it was a little heavier than the other two blades of the fan and has a downward equilibrium position when the fan was turned off. To study the case with a non-constant rotation speed of the fan blade, it was rotated to an unbalanced position and released from rest with an initial speed; it then started to rotate under the gravity effect and had a non-constant rotation speed. Rotation speed of the fan was determined by processing mark positions in images captured by the camera using EQN. 26 and EQN. 27. The mark positions obtained with different constant rotation speeds and the non-constant rotation speed are shown in
[0185] The improved demodulation method was applied to the response measured in tests with different rotation speeds and processed mirror signals such as the one shown in
[0186] The time interval determined in STEP 3 is for obtaining an end-to-end undamped mode shape of the structure from its measured response. Minimum values of the processed mirror signal mean that the laser spot of the TCSLDV system reaches the end x.sub.d/S=0 of the scan path and its maximum values mean that the laser spot of the TCSLDV system reaches the end x.sub.d/S=1 of the scan path. The response in this time interval is measured by the TCSLDV system from one end of the scan path to its other end since mirror signals and the measured response are simultaneously recorded by the TCSLDV system. An end-to-end undamped mode shape of the structure can be obtained from the measured response in this time interval.
[0187] The procedure for obtaining the second end-to-end undamped mode shape of the rotating fan blade with R=15.41 rpm is described here as an example. The FFT of the measured response with R=15.41 rpm is shown in
[0188] The first, second and third damped natural frequencies of the corresponding stationary fan blade obtained in three tests under almost the same testing conditions and their average values and standard derivations are shown in Table 1. The first, second and third normalized end-to-end undamped mode shapes of the stationary fan blade obtained in the three tests are shown in
TABLE-US-00001 TABLE 1 Damped natural frequencies of the stationary fan blade from three tests under basically the same testing conditions First damped Second damped Third damped natural frequency natural frequency natural frequency Test number (Hz) (Hz) (Hz) 1 6.227 27.197 54.36 2 6.233 27.23 54.25 3 6.224 27.19 54.30 Average value 6.228 27.206 54.303 Standard 0.0037 0.0174 0.045 derivation
TABLE-US-00002 TABLE 2 Damped natural frequencies of the rotating fan blade with different speeds First damped Second damped Third damped R natural frequency natural frequency natural frequency (rpm) (Hz) (Hz) (Hz) 9.79 6.375 27.33 54.79 15.41 6.56 27.64 56.37 24.28 6.75 27.85 57.16 Non-constant 6.27 27.41 55.02.
[0189] Estimated damped natural frequencies of the rotating fan blade increased with its constant speed due to the centrifugal stiffening term in EQN. 4, which is analytically shown below. Integrating ∫.sub.r.sup.r+dϕ.sub.i(x)L[ϕ.sub.j(x)]dx by part and applying boundary conditions in EQN. 2 to the resulting expression yield
[0190] Substituting EQN. 94 into EQN. 12 and setting i=j yields
∫.sub.r.sup.r+d[EI(X)ϕ.sub.i,xx.sup.2+Ω.sup.2ϕ.sub.i,x.sup.2∫.sub.x.sup.r+dρ(ζ)ζdζ]dx=ω.sub.i.sup.2,r<x<r+d (95)
Since r≤x≤r+d, ∫.sub.x.sup.r+d p(ζ)ζdζ≥0. Therefore, the integral on the left-hand side of EQN. 95 increases with the constant rotation speed of the fan blade Ω, which causes its natural frequencies ω.sub.i to increase it.
[0191] Estimated end-to-end undamped mode shapes of the stationary and rotating fan blades are similar in shape to undamped mode shapes of a cantilever beam since one end of the fan blade is connected to its hub and its other end is free. Amplitudes of end-to-end undamped mode shapes of the fan blade at x.sub.d/S=0 are small but not zero since the end point x.sub.d/S=0 of the scan path in
[0192] As detailed herein, a TCSLDV system was developed to track and scan a rotating structure and a new OMA method based on a rigorous nonuniform rotating beam vibration theory, an image processing method, and an improved demodulation method is proposed to measure the rotation speed of the structure and estimate its damped natural frequencies and end-to-end undamped mode shapes for a constant rotation speed and instantaneous end-to-end undamped mode shapes for a non-constant rotation speed in a short time duration. The image processing method determines real-time positions of the rotating structure to calculate its speed and generate a scan path on the structure. The improved demodulation method determines end-to-end undamped mode shapes of the rotating structure under random excitation by multiplying the measured response by sinusoidal signals at damped natural frequencies obtained from the FFT of the filtered measured response. Damped natural frequencies and end-to-end undamped mode shapes of a rotating fan blade with a constant speed under random excitation and end-to-end undamped mode shapes of the rotating fan blade with a non-constant speed in a short time duration were successfully estimated using the new OMA method. It is theoretically and experimentally shown that estimated damped natural frequencies of the rotating fan blade increase with its constant speed.
[0193] A CSLDV system is capable of obtaining spatially dense vibration measurement by continuously sweeping its laser spot along a scan path on a structure surface. This paper presents a new operational modal analysis (OMA) method for a rotating structure based on a rigorous nonuniform rotating beam vibration theory, an image processing method, and an improved demodulation method that can estimate modal parameters of a linear structure, including damped natural frequencies and undamped mode shapes, under random excitation. The governing equation of a rotating beam is introduced and its solution that can be considered as the response of the beam measured by a CSLDV system is derived. A novel TCSLDV system is developed to track and scan a rotating structure, and the real-time position of the rotating structure can be determined by image processing so that the TCSLDV system is capable of tracking a time-varying scan path on the rotating structure. The improved demodulation method can obtain end-to-end mode shapes of a structure by multiplying the measured response by sinusoidal signals with its damped natural frequencies obtained from the fast Fourier transform of the measured response. Experimental investigation is conducted using the TCSLDV system to study the OMA method with which modal parameters of a rotating fan blade with different constant speeds and instantaneous modal parameters of that with a non-constant speed are obtained. Estimated damped natural frequencies of the rotating fan blade increase with its constant speed.
Example 2
[0194] Experimental Setup: A TCSLDV system was developed in this work for measuring vibration of a rotating structure and a fan blade was used as the rotating structure. The TCSLDV system consists of a Polytec OFV-533 laser Doppler vibrometer, a Cambridge 6240H scanner with an NI 9149 controller, and a Basler camera whose maximum frame rate is 50 Hz (
[0195] The camera was used to capture images of the rotating fan in
[0196] The experiment was set up to estimate modal parameters and ODSs of the rotating fan blade using the OMA method described herein (e.g., the improved lifting method). Since the ambient wind load perpendicular to the fan blade surface is small in the experiment when the fan rotates, a small fan was used to provide more ambient excitation on the blade surface (
[0197] Operational Modal Analysis (OMA) results: The fan was turned on and rotated with a constant speed. Mirror signals and measured response of the rotating fan blade was shown in
[0198] The voltage controller prescribed three constant rotation speeds RPM=9.16 rpm, 14.25 rpm, and 20.61 rpm for the fan; measured rotation speeds of the fan blade are basically constant around these values, but slightly vary with time. Since there were a mark and a strip of a reflective tape attached to the fan blade, it was slightly heavier than the other two blades of the fan and has a downward equilibrium position when the fan was turned off. To study a case with a non-constant rotation speed of the fan blade, it was rotated to an unbalanced position and released from rest; it then started to rotate under the gravity effect and had a non-constant rotation speed shown in
[0199] Although the frequency of signals from the NI controller to the scanner was exactly 25 Hz, the actual scan frequency F.sub.sc in the experiment was slightly larger or smaller than 25 Hz. Due to slight difference between the actual F.sub.sc and frequency of signals sent to the scanner, N in EQN. 58 was a fraction instead of an integer, and time instants when the laser spot reached a certain position on the fan blade could not be accurately determined. However, N should be an integer so that the laser spot could arrive at the same virtual measurement points in every complete scan; therefore response measured by the TCSLDV system could not be directly lifted to measurements at virtual measurement points on the fan blade. A resampling scheme for lifting CSLDV measurement requires obtaining a constant integer number of samples in every scan period and accurately measuring F.sub.sc. Xu et al. developed a simpler and more robust resampling scheme that can lift measurement of a CSLDV system at any virtual measurement point on a scan path. This scheme can be applied to periodic scans where N is not an integer since precise estimation of F.sub.sc is not required. The scheme requires a sufficiently high sampling frequency F.sub.sa of the TCSLDV system so that response between two sampling points can be well approximated by interpolation. Measured response can be lifted at any virtual measurement point on the scan path.
[0200] Detailed steps of using this scheme to lift measurement of the TCSLDV system to virtual measurement points on the scan path include: (STEP 1) interpolate positions of sampling points of the TCSLDV system on a dense grid; (STEP 2) calculate negative absolute values of differences between interpolated positions and x to negatively rectify the interpolated positions, where x denotes the position of a virtual measurement point on the scan path; (STEP 3) identify instants when the rectified interpolated positions in STEP 2 are closest to zero in every complete scanning period; (STEP 4) select the instants identified in STEP 3 so that their time increment is equal to 1/F.sub.sc; and (STEP 5) interpolate and lift measurements at selected instants in STEP 4, which constitute lifted measurement at the virtual measurement point x.
[0201] The first four steps (e.g., STEPS 1-4) of the scheme above are to interpolate sampling points and identify zero-crossings of interpolated sampling points. The fifth step (STEP 5) is to interpolate and lift measurements at instants of zero-crossings of interpolated sampling points. An example is shown in
[0202] The virtual measurement point at x/L=0.75 was chosen as the reference point for the OMA method. The correlation function between lifted measurement at x/L=0.5 and reference measurement at x/L=0.75 with non-negative time delays is shown in
[0203] The first damped natural frequencies and modal damping ratios of the stationary fan blade obtained in three tests under almost the same testing conditions are shown in Table 3, and the first undamped mode shapes of the stationary fan blade obtained in the three tests are shown in
Substituting EQN. 96 into EQN. 40 and setting i=j yield
∫.sub.b.sup.b+l[EIϕ.sub.i,xx.sup.2+½ρΩ.sup.2((b+l).sup.2−x.sup.2)ϕ.sub.i,x.sup.2]dx=ω.sub.n,i.sup.2 (97)
Since b≤x≤b+l, (b+l).sup.2−x.sup.2≥0. Therefore the integral on the left-hand side of EQN. 77 increases with the rotation speed Ω of the fan blade, which causes its natural frequency ω.sub.n,i to increase with the rotation speed Ω.
[0204] Estimated first undamped mode shapes of the stationary and rotating fan blades are similar to the first undamped mode shape of a cantilever beam since one end of the fan blade is connected to its hub and its other end is free. Amplitudes of the first undamped mode shapes of the fan blade at x/L=0 are small but not zero; this is the case because the end point x/L=0 of the scan path in
TABLE-US-00003 TABLE 3 First damped natural frequencies and modal damping ratios of the stationary fan blade estimated in three tests under almost the same conditions Damped natural Modal damping Test number frequency ratio 1 6.235 Hz 0.4% 2 6.229 Hz 0.227% 3 6.204 Hz 0.39%
TABLE-US-00004 TABLE 4 First damped natural frequencies and modal damping ratios of the stationary fan blade and the rotating fan blade with three different constant speeds Damped natural Modal damping RPM frequency ratio Stationary 6.22 Hz 0.778% 9.16 rpm 6.34 Hz 0.789% 14.25 rpm 6.50 Hz 0.709% 20.61 rpm 6.73 Hz 0.939%
introduced by the fan blade slowly swinging back and forth a bit, which lead to slightly different scanning paths in the three tests, and error due to slight difference between the actual scan frequency F.sub.sc and frequency of signals sent to the scanner. When the TCSLDV system tracked the rotating fan blade with different speeds and swept its laser spot on the fan blade, positions of scan paths may not be exactly the same. Due to this reason and mainly the fact that the stiffness operator L(⋅) in EQN. 35 depends on the rotation speed of the fan blade, estimated first normalized mode shapes of the rotating fan blade with different constant speeds in
[0205] As detailed herein, a TCSLDV system was developed to track and scan a rotating structure and a new OMA method based on a rigorous rotating beam vibration theory, an image processing method, and the lifting method is proposed to measure the rotation speed of the structure and estimate its modal parameters for a constant speed and ODSs for constant and non-constant speeds. The image processing method determines real-time positions of the rotating structure to calculate its speed and generate a scan path on the structure. The lifting method is used to transform TCSLDV measurement into measurements at multiple virtual measurement points. Correlation functions with non-negative time delays among lifted measurements are calculated and analyzed to estimate modal parameters and ODSs of the rotating structure. Modal parameters a rotating fan blade with a constant speed and ODSs of the fan blade with constant and non-constant speeds were successfully estimated using the new OMA method. It was theoretically and experimentally shown that estimated damped natural frequencies of the rotating fan blade increased with its rotation speed. Estimated undamped mode shapes and ODSs of a rotating structure such as a turbine blade (e.g., a wind turbine blade, tidal turbine blade, wave turbine blade, etc.) can be used to identify its structural damage in some future study.
[0206] A continuously scanning laser Doppler vibrometer (CSLDV) system is capable of rapidly obtaining spatially dense vibration measurement by continuously sweeping its laser spot along a path on a structure surface. This paper presents a new operational modal analysis (OMA) method for a rotating structure based on a rigorous rotating beam vibration theory, an image processing method, and a data processing method called the lifting method. A novel tracking CSLDV (TCSLDV) system was developed in this work to track and scan a rotating structure, and the real-time position of the rotating structure can be determined by image processing so that the TCSLDV system is capable of tracking a time-varying scan path on the rotating structure. The lifting method can transform raw TCSLDV measurement into measurements at multiple virtual measurement points as if they were measured by transducers attached to these measurement points. Modal parameters of the rotating structure with a constant speed, including damped natural frequencies, undamped mode shapes, and modal damping ratios, and operating deflection shapes (ODS) of the structure with a constant or prescribed time-varying rotation speed can be determined by calculating and analyzing correlation functions with non-negative time delays among measurements at virtual measurement points. Experimental investigation is conducted using the TCSLDV system to study the OMA method with which modal parameters and an ODS of a rotating fan blade with different constant speeds, as well as an ODS of the rotating fan blade with a non-constant speed are successfully estimated.
Example 3
[0207] Experimental Setup: A fan whose rotating diameter is 139 mm is mounted on a stationary frame and considered as a horizontal-axis wind turbine model. The rotation center of the fan had a height of 122.3 cm. Blades of the fan were considered as rotating plates when the fan rotated. One blade of the rotating fan was scanned by the tracking CSLDV system described herein using the 2D scan scheme. In the illustrated embodiment, the tracking CSLDV system consists of a Polytec OFV-533 laser Doppler vibrometer, a Basler camera whose frame rate was 25 frame per second, and a Cambridge 6240H scanner (
[0208] The air flow of a small excitation fan with a radius of 15.24 cm was used to apply random excitation on the rotating fan blade (
[0209] Operational Modal Analysis (OMA) Results: A 2D scan path that consists of 27 scan lines was generated on the surface of the rotating fan blade based on the 2D scan scheme disclosed herein. The measured response from the 2D scan path on the rotating fan blade and X- and Y-mirror feedback signals are shown in
[0210] The improved 2D demodulation method detailed herein was applied to responses from all the scan lines measured in tests with different rotation speeds and processed mirror signals such as the one shown in
[0211] The first two damped natural frequencies of the stationary fan blade and the rotating fan blade with three different constant speeds were estimated from fast Fourier transforms (FFTs) of measured responses, as shown in Table 5. The first two normalized undamped full-field mode shapes of the stationary fan blade are shown in
TABLE-US-00005 TABLE 5 Damped natural frequencies of the fan blade with different rotation speeds R First frequency Second frequency (rpm) (Hz) (Hz) Stationary 5.73 28.20 9.71 5.94 28.34 15.34 6.06 28.47 22.05 6.25 28.70
speeds are shown in
[0212] Estimated damped natural frequencies in Table 5 increased with the constant rotation speed of the fan blade since there is a centrifugal stiffening term in EQN. 76 which can be analytically shown. Based on EQN. 108 and EQN. 109, one has
the two integrals f.sub.x.sup.±b/2 ρ(p, y)pdp and ∫.sub.y.sup.r+lρ(x, p)pdp in EQN. 98. are positive and the integral on the left-hand side of EQN. 98 increases with Ω, which cause natural frequencies ω.sub.i of the rotating fan blade to increase with its constant speed.
[0213] Estimated undamped full-field mode shapes in
[0214] The lifting method detailed herein uses the camera of the tracking CSLDV to have a high frame rate to measure higher 1D modes of a rotating structure; therefore only the first undamped 1D mode shape on a scan line is estimated. Modes that the improved demodulation method could estimate did not depend on the frame rate of the camera in the tracking CSLDV system, so that it could estimate the first two full-field mode shapes of the fan blade and it can estimate higher mode shapes if they are excited. On the other hand, the lifting method estimate modal damping ratios and ODSs of a rotating structure subject to random excitation, while the improved demodulation method cannot.
[0215] As detailed herein, a new 2D scan scheme and OMA method (e.g., the improved 2D demodulation method) are developed for monitoring vibration and estimating damped natural frequencies and undamped full-field mode shapes of a structure that rotates with a constant speed. The 2D scan scheme is developed for an image-based tracking CSLDV system to scan the whole surface of a rotating structure. The OMA method is based on the model of a rotating plate and an improved demodulation method. Damped natural frequencies of the rotating structure are obtained from the FFT of its measured response. The measured response can be processed by multiplying it with sinusoids whose frequencies are damped natural frequencies of the rotating structure based on the improved demodulation method. Multiplied measured responses can be processed by a low-pass filter to obtain undamped full-field mode shapes of the rotating structure. Full-field responses of a fan blade with different constant rotation speeds that was subject to random excitation were measured using the 2D scan scheme, and its damped natural frequencies and undamped full-field mode shapes were successfully estimated using the new OMA method. Estimated damped natural frequencies are experimentally and theoretically shown to increase with the constant rotation speed of the fan blade. The 2D scan scheme and improved demodulation method can monitor the vibration and estimate higher full-field modes of the rotating structure subject to random excitation, such as a horizontal-axis wind turbine blade, using a low frame-rate camera and a low scan frequency, while the lifting method cannot. The lifting method can estimate modal damping ratios and ODSs of the rotating structure subject to random excitation, while the improved demodulation method cannot.
[0216] A two-dimensional (2D) scan scheme is developed for a tracking continuously scanning laser Doppler vibrometer (CSLDV) system to scan the whole surface of a rotating structure excited by a random force. A tracking CSLDV system is developed to track a rotating structure and sweep its laser spot on its surface. The measured response of the structure using the 2D scan scheme of the tracking CSLDV system is considered as the response of the whole surface of the structure subject to random excitation. The measured response can be processed by an operational modal analysis (OMA) method called the improved demodulation method based on a rigorous nonuniform rotating plate model to obtain modal parameters of the rotating structure, such as damped natural frequencies and undamped full-field mode shapes. Damped natural frequencies of the rotating structure are estimated from the fast Fourier transform of the measured response. Undamped full-field mode shapes are estimated by multiplying the measured response using sinusoids whose frequencies are estimated damped natural frequencies. Experimental investigation of the 2D scan scheme of the tracking CSLDV system and OMA method is conducted, and damped natural frequencies and undamped full-field mode shapes of a rotating fan blade with different constant speeds are estimated. It is theoretically and experimentally shown that damped natural frequencies of the rotating fan blade increases with its rotation speed.
Example 4
[0217] The solution to the governing equation of the nonuniform rotating plate subject to a concentrated random force that is applied at the point (x.sub.a, y.sub.a) is derived herein: Let {dot over (θ)}(t)=Ω be a constant, one has
ρ(x,y)u.sub.tt+C(u.sub.t)+L(u)=f(x,y,t),−b/2≤x≤b/2,r≤y≤r+l,t>0, (99)
where L is the spatial stiffness differential operator:
The term −{dot over (θ)}.sup.2(t)[u.sub.xx∫.sub.x.sup.r+lρ(p,y)pdp−p(x,y)xu.sub.x+u.sub.yy∫.sub.y.sup.±b/2ρ(x,p)pdp−ρ(x,y)yu.sub.y] in EQN. 99 is a centrifugal stiffness term caused by the rotation of the plate. The eigenvalue problem of the corresponding undamped rotating plate can be written as
L[ϕ]=ω.sup.2ρ(x,y)ϕ, (101)
where ω is its undamped natural frequency, and ϕ is the corresponding eigenfunction that satisfies EQN. 100. Based on plate theory, when boundary points of the plate are considered to be free or clamped, like the rotating fan blade in the experiment, one has
where v(x, y) and w(x, y) are two comparison functions that satisfy EQN. 100. Applying integration by parts to the centrifugal stiffness term
and using boundary conditions in EQN. 100 in the resulting equation yield
Similarly, one has
[0218]
Combining EQNS. 102, 103, and 104 yields
which means that L is self-adjoint. Let v(x, y)=w(x, y) in EQN. 107; one has
which means that L is positive definite. Similarly, one can show that the spatial mass operator ρ(x, y) is self-adjoint and positive definite. By the expansion theorem, the solution to EQN. 99 is
u(x,y,t)=Σ.sub.1=1.sup.∞ϕ.sub.i(x,y)q.sub.i(t), (107)
where q.sub.i(t) is the i-th generalized coordinate. Since L and ρ(x) are self-adjoint and positive definite, eigenfunctions of the corresponding undamped rotating plate are real and can be normalized to satisfy orthonormality relations
∫.sub.r.sup.r+l∫.sub.−b/2.sup.b/2ϕ.sub.i(x,y)ρ(x,y)ϕ.sub.j(x,y)dxdy=δ.sub.ij, (108)
∫.sub.r.sup.r+l∫.sub.−b/2.sup.b/2ϕ.sub.i(x,y)L[ϕ.sub.j(x,y)]dxdy=ω.sub.i.sup.2δ.sub.ij, (109)
where δ.sub.ij is Kronecker delta and ω.sub.i is the i-th real undamped natural frequency of the rotating plate. It is assumed that C=kρ(x, y), where k is a constant. Substituting EQN. 109 into EQN. 101, multiplying the resulting equation by ϕ.sub.j(x, y), integrating the resulting equation from x=−b/2 to x=b/2 and y=r to y=r+l, and applying EQN. 108 and EQN 109 and the expression ∫.sub.r.sup.r+l∫.sub.−b/2.sup.b/2ϕ.sub.i(x,y)L[ϕ.sub.j(x,y)]dxdy=kδ.sub.ij to the resulting equation yield
{umlaut over (q)}.sub.i(t)+k{dot over (q)}.sub.i(t)+ω.sub.i.sup.2q.sub.i(t)=∫.sub.r.sup.r+l∫.sub.−b/2.sup.b/2ϕ.sub.i(x,y)f(x,y,t)dxdy. (110)
Considering modes of interest of the nonuniform rotating plate are underdamped, one has k=2ζ.sub.iω.sub.i for the modes with 0<ζ.sub.i<1. When 0<k≤2ω.sub.i, the modal damping ratios ζ.sub.i satisfy 0<ζ.sub.i<1. Let EQN. 99 have zero initial conditions; the solution to EQN. 110 is
q.sub.i(t)=∫.sub.0.sup.t∫.sub.r.sup.r+l∫.sub.−b/2.sup.b/2ϕi(x,y)f(x,y,t−τ)g.sub.i(x)dxdydτ, (111)
where g.sub.i(t)=(1/ω.sub.d,i)e.sup.−ζ.sup.
u(x,y,t)=Σ.sub.i=1.sup.∞ϕ.sub.i(x,y)∫.sub.0.sup.t∫.sub.r.sup.r+l∫.sub.−b/2.sup.b/2ϕi(x,y)f(x,y,t−τ)g.sub.i(x)dxdydτ. (112)
If a concentrated random force f.sub.a(t) is applied on the nonuniform rotating plate at (x.sub.a, y.sub.a), one has
f(x,y,t)=δ(x−x.sub.a)δ(y−y.sub.a)f.sub.a(t), (113)
where δ is Dirac delta function. The solution in EQN. 101 can be obtained by substituting EQN. 113 into EQN. 112.
[0219] It is understood that the foregoing detailed description and accompanying examples are merely illustrative and are not to be taken as limitations upon the scope of the disclosure, which is defined solely by the appended claims and their equivalents.
[0220] Various changes and modifications to the disclosed embodiments will be apparent to those skilled in the art.