CERTAIN TRIACYLGLYCEROLS AS CRYSTALLIZATION DEPRESSANTS
20170121623 ยท 2017-05-04
Inventors
Cpc classification
C10L2200/0476
CHEMISTRY; METALLURGY
Y02E50/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
C10L1/02
CHEMISTRY; METALLURGY
Abstract
This application relates to the polymorphism and microstructure of certain triacylglycerols and fatty acid methyl esters, including 1,2-dioleoyl-3-stearoyl glycerol and methyl stearate, and how the properties of these individual components in a biodiesel fuel, as well as their combined mixtures, helps understand the fundamental mechanisms of their crystallization so as to design biodiesel fuels with improved low temperature characteristics.
Claims
1. A biodiesel crystallization depressant composition comprising a triacylglycerol comprising 1,2-dioleoyl-3-stearoyl glycerol wherein the 1,2-dioleoyl-3-stearoyl glycerol is mixed with a biodiesel fuel comprising methyl stearate to a desired molar fraction, X.sub.SOO, where X ranges from 0 to 1.0, and further wherein the 1,2-dioleoyl-3-stearoyl glycerol begins crystallization depression from inception of addition down to a maximum at molar fraction 0.70.sub.SOO.
2. The composition of claim 1, wherein the mixture of the 1,2-dioleoyl-3-stearoyl glycerol and the methyl stearate comprises one eutectic at 0.70.sub.SOO, one peritectic 0.25.sub.SOO and a singularity indicative of a 1:1 compound mixture at 0.54.sub.SOO.
3. The composition of claim 2, wherein the mixture of the 1,2-dioleoyl-3-stearoyl glycerol and the methyl stearate comprises a eutectic at molar fraction 0.70.sub.SOO, wherein an average crystal size is less than 20 m at 0.70.sub.SOO.
4. The composition of claim 2, wherein the mixture of the 1,2-dioleoyl-3-stearoyl glycerol and the methyl stearate comprises a peritectic at molar fraction 0.25.sub.SOO, wherein an average crystal size is less than 250 m at 0.25.sub.SOO.
5. The composition of claim 1, wherein at a molar fraction 0.70.sub.SOO, the composition begins crystallization at 15 C. and completes crystallization at 17 C.
6. The composition of claim 1, wherein from molar fraction 0.05.sub.SOO to molar fraction 0.50.sub.SOO, the mixture of the 1,2-dioleoyl-3-stearoyl glycerol and the methyl stearate comprises monoclinic and orthorhombic forms.
7. The composition of claim 6, wherein the monoclinic form decreases from molar fraction 0.05.sub.SOO to disappear at molar fraction 0.50.sub.SOO.
8. The composition of claim 1, wherein from molar fraction 0.50.sub.SOO to molar fraction 1.0.sub.SOO, the mixture of the 1,2-dioleoyl-3-stearoyl glycerol and the methyl stearate comprises orthorhombic forms wherein the content of the orthorhombic forms increase to a maximum at the eutectic composition at molar fraction 0. 70.sub.SOO.
9. The composition of claim 3, wherein at the eutectic at molar fraction 0.70.sub.SOO, the mixture of the 1,2-dioleoyl-3-stearoyl glycerol and the methyl stearate comprises a fibril-like crystal network.
10. The composition of claim 4, wherein at the peritectic at molar fraction 0.25.sub.SOO, the mixture of the 1,2-dioleoyl-3-stearoyl glycerol and the methyl stearate comprises granular microstructure with distorted spherulitic entities.
11. The composition of claim 1, wherein at a 1:1 compound mixture, the mixture forms a network made of fibril-like and spherulitic entities.
12. A biodiesel crystallization depressant composition comprising (i) a triacylglycerol comprising 1,2-dioleoyl-3-stearoyl glycerol and (ii) a biodiesel fuel comprising methyl stearate, wherein components (i) and (ii) are present in a desired molar fraction, X.sub.SOO, where X ranges from 0 to 1.0, and further wherein the 1,2-dioleoyl-3-stearoyl glycerol begins crystallization depression from 0.01.sub.SOO to a maximum at molar fraction of 0.70.sub.SOO.
Description
DRAWINGS
[0015] The embodiments of the application will now be described in greater detail with reference to the attached drawings in which:
[0016]
[0017]
[0018]
[0019]
[0020]
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[0022]
[0023]
DESCRIPTION OF VARIOUS EMBODIMENTS
(I) Definitions
[0024] Unless otherwise indicated, the definitions and embodiments described in this and other sections are intended to be applicable to all embodiments and aspects of the present application herein described for which they are suitable as would be understood by a person skilled in the art.
[0025] As used in this application and claim(s), the words comprising (and any form of comprising, such as comprise and comprises), having (and any form of having, such as have and has), including (and any form of including, such as include and includes) or containing (and any form of containing, such as contain and contains), are inclusive or open-ended and do not exclude additional, unrecited elements or process steps.
[0026] As used in this application and claim(s), the word consisting and its derivatives, are intended to be close ended terms that specify the presence of stated features, elements, components, groups, integers, and/or steps, and also exclude the presence of other unstated features, elements, components, groups, integers and/or steps.
[0027] The term consisting essentially of, as used herein, is intended to specify the presence of the stated features, elements, components, groups, integers, and/or steps as well as those that do not materially affect the basic and novel characteristic(s) of these features, elements, components, groups, integers, and/or steps.
[0028] The terms about, substantially and approximately as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed. These terms of degree should be construed as including a deviation from 0% to at least 5% of the modified term if this deviation would not negate the meaning of the word it modifies.
[0029] The present description refers to a number of chemical terms and abbreviations used by those skilled in the art. Nevertheless, definitions of selected terms are provided for clarity and consistency.
[0030] As used in this application, the singular forms a, an and the include plural references unless the content clearly dictates otherwise. For example, an embodiment including the polymer should be understood to present certain aspects with one polymer or two or more additional polymers.
[0031] The term and/or as used herein means that the listed items are present, or used, individually or in combination. In effect, this term means that at least one of or one or more of the listed items is used or present.
(II) Compositions of the Disclosure
[0032] It is generally known that additives suppress the crystallization of biodiesel and delays the rate of nucleation and/or crystal growth processes. At the nucleation level, additives delay the formation of critical nuclei from embryo clusters through molecular-level interactions between the crystallizing host molecules and the interfering additive molecules. The crystal growth is delayed when the additive prevents the adsorption and incorporation of crystallizing host molecules at the growing crystal surfaces. The additive is most efficient when both length scales are impacted. The disturbance to crystallization is therefore manifested at both the nanostructure and microstructure levels. The changes may be evidenced depending on concentration by specific changes to crystal structure and polymorphism, and microstructure, i.e., fat network and crystal shape and habit.
[0033] The present disclosure relates to triacylglycerols and oligomers of triacylglycerols having two fatty acids in the cis-configuration and a third fatty acid in the trans-configuration or a saturated fatty acid as crystallization depressants in biodiesel fuels. In one embodiment, without being bound by theory, the geometry of the TAGs suggests a simple mechanism of action of the molecules wherein while the straight chain moiety promotes a first packing with the linear saturated components of the biodiesel fuel, such as FAME, the kinked chains prevent further crystallization due to geometric steric hindrances.
[0034] In one aspect of the disclosure, there is included a biodiesel crystallization depressant composition comprising a triacylglycerol comprising 1,2-dioleoyl-3-stearoyl glycerol wherein the 1,2-dioleoyl-3-stearoyl glycerol is mixed with a biodiesel fuel comprising methyl stearate to a desired molar fraction, X.sub.SOO, where X ranges from 0 to about 1.0, and further wherein the 1,2-dioleoyl-3-stearoyl glycerol begins crystallization depression from inception of addition down to a maximum at molar fraction of about 0.70.sub.SOO.
[0035] In another embodiment, the mixture of the 1,2-dioleoyl-3-stearoyl glycerol and the methyl stearate comprises one eutectic at about 0.70 .sub.SOO, one peritectic about 0.25.sub.SOO and a singularity indicative of a 1:1 compound mixture at about 0.54.sub.SOO.
[0036] In one embodiment, the mixture of the 1,2-dioleoyl-3-stearoyl glycerol and the methyl stearate comprises a eutectic at molar fraction of about 0.70.sub.SOO, wherein an average crystal size is less than about 20 m at about 0.70.sub.SOO.
[0037] In one embodiment, the mixture of the 1,2-dioleoyl-3-stearoyl glycerol and the methyl stearate comprises a peritectic at molar fraction about 0.25.sub.SOO, wherein an average crystal size is less than about 25 m at about 0.25.sub.SOO.
[0038] In one embodiment, at a molar fraction of about 0.70.sub.SOO, the composition begins crystallization at about 15 C. and completes crystallization at about 17 C.
[0039] In one embodiment, from molar fraction about 0.05.sub.SOO to molar fraction about 0.50.sub.SOO the mixture of the 1,2-dioleoyl-3-stearoyl glycerol and the methyl stearate comprises monoclinic and orthorhombic forms.
[0040] In another embodiment, the monoclinic form decreases from molar fraction of about 0.05.sub.SOO to disappear at molar fraction of about 0.50.sub.SOO.
[0041] In another embodiment, from molar fraction of about 0.50.sub.SOO to molar fraction of about 1.0.sub.SOO the mixture of the 1,2-dioleoyl-3-stearoyl glycerol and the methyl stearate comprises orthorhombic forms wherein the content of the orthorhombic forms increase to a maximum at the eutectic composition at molar fraction of about 0 70.sub.SOO.
[0042] In one embodiment, at the eutectic at molar fraction of about 0.70.sub.SOO, the mixture of the 1,2-dioleoyl-3-stearoyl glycerol and the methyl stearate comprises a fibril-like crystal network.
[0043] In one embodiment, at the peritectic at molar fraction of about 0.25.sub.SOO, the mixture of the 1,2-dioleoyl-3-stearoyl glycerol and the methyl stearate comprises granular microstructure with distorted spherulitic entities.
[0044] In one embodiment, at a 1:1 compound mixture, the mixture forms a network made of fibril-like and spherulitic entities.
[0045] In another aspect, the present disclosure includes a biodiesel crystallization depressant composition comprising (i) a triacylglycerol comprising 1,2-dioleoyl-3-stearoyl glycerol and (ii) a biodiesel fuel comprising methyl stearate, wherein the components are present in a desired molar fraction, X.sub.SOO, where X ranges from 0 to about 1.0, and further wherein the 1,2-dioleoyl-3-stearoyl glycerol begins crystallization depression from inception (for example, about 0.01.sub.SOO) to a maximum at molar fraction of about 0.70.sub.SOO.
[0046] The present disclosure also includes a method for reducing the crystallization temperature of a biodiesel fuel, the method comprising, combining or mixing a triacylglycerol comprising 1,2-dioleoyl-3-stearoyl glycerol and the biodiesel fuel comprising methyl stearate, at a desired molar fraction, X.sub.SOO, where X ranges from 0 to about 1.0, and further wherein the 1,2-dioleoyl-3-stearoyl glycerol begins crystallization depression from inception of addition down to a maximum at molar fraction of about 0.70.sub.SOO.
EXAMPLES
[0047] The following non-limiting examples are illustrative of the present application:
[0048] Polarized Light Microscopy (PLM) is an efficient technique to study the microstructure of lipid systems. The development of fat crystals from the start of crystallization to the complete fat network can be exposed by time/temperature resolved PLM, or thermo-microscopy. The technique also allows access to nucleation parameters when the rate of nucleation is low or the rate of crystal formation (number of crystals per time) is low, i.e., when individual crystals can be individually counted and considered as nuclei.
[0049] X-Ray Diffraction (XRD) is a useful tool for studying crystallization at the molecular and nanoscale levels. It allows access to the details of the lamellar packing, as well as the subcell structure of the fat crystals, and provides information on the intermolecular interactions at play during the development of the crystal phases. XRD also provides valuable information on the crystal arrangement, homogeneity and order state at the crystallized domains which are usually at the nanoscale. The technique provides access to the electronic density map which in turn provides an indication of the localization of atoms/group of atoms. This can be used to understand the molecular mechanisms involved in the crystallization of TAG and biodiesel systems, and can help unravel the role of TAGs in the noticeable reduction of crystallization temperature of biodiesels, such as FAMEs.
[0050] The present effort investigated the polymorphism and microstructure of TAGs and a biodiesel fuel, such as the SOO/MeS binary system, in order to determine the effect of positional isomerism. The phase behavior of SOO/MeS was examined in detail with x-ray diffraction (XRD), polarized light microscopy (PLM) and differential scanning calorimetry (DSC). Also, a complete phase diagram including phase transition boundaries, polymorphism and phase structures, and microstructure development was established for the SOO/MeS system. The liquidus line in the phase diagram obtained upon heating was modeled using so-called Bragg-William approximation, a thermodynamic model based on the Hildebrand equation and taking into account non-ideality of mixing.
Example 1
Materials and Methods of Preparation of SOO and/or MeS
[0051] Materials
[0052] 1,2-dioleoyl-3-stearoyl glycerol (SOO) was synthesized and purified and Methyl Stearate (MeS) was purchased (Sigma Aldrich Chemical Co. Inc., Oakville, Ontario). Their purities were greater than 99% as determined by high performance liquid chromatography (HPLC). The purity of MeS was confirmed by GC-FID. The sample was run as is in chloroform, using a Zebron Capillary GC (ZB-5HT Inferno) column (Phenomenex, Torrance Calif., USA). SOO purity was determined by a Waters HPLC system (Alliance e2695 Milford, Mass.) fitted with a Waters ELSD 2424 evaporative light scattering detector. The SOO and MeS were mixed in the desired molar fractions at 0.05 molar fraction increments (X.sub.SOO=0, 0.05, 0.10, 0.20, 0.30, 0.40, 0.50, 0.60, 0.70, 0.80, 0.90 and 1.00), then heated to 80 C. and stirred for 5 min to ensure complete homogeneity. The samples were stored at 4 C.
[0053] Differential Scanning Calorimetry
[0054] The thermal transition behavior of the SOO/MeS mixtures was investigated by differential scanning calorimetry (DSC). The measurements were carried out on a Q200 model (TA Instruments, New Castle, Del.) under a nitrogen flow of 50 mL/min. The sample (4.0 to 6.00.1 mg) in a hermetically sealed aluminum pan was first equilibrated at 90 C. for 5 min, a temperature and a time over which crystal memory was erased, and then cooled at 5 C./min down to 90 C. The sample was held at 90 C. for 5 min, and then subsequently reheated to 90 C. at 5.0 C./min to obtain the melting profiles. All measurement temperatures were reported to a certainty of better than 0.5 C. The TA Universal Analysis software was used to analyze the data and extract the main characteristics of the peaks. The positions of non-resolved thermal events were estimated using the first and second derivatives of the differential heat flow, and their other characteristics were simply estimated using the software elements.
[0055] Polarized Light Microscopy
[0056] A Leica DM2500P (Leica Microsystems, Wetzlar, Germany) fitted with a Leica DFC420C digital camera was used for the microstructure studies. A Linkam LS 350 temperature-controlled stage (Linkam Scientific Instruments, Tadworth, Surrey, UK) fitted to the PLM was used to process thermally the samples. A small droplet of material was carefully pressed between a preheated glass microscope slide and cover-slip ensuring a uniform thin layer of sample. The sample was melted at 90 C. for 5 min to delete all crystal memory then cooled down to 90 C. at 1 C./min. The temperature at which the first white spot was observed in the PLM was recorded as the induction temperature of crystallization (T.sub.i). Temperature resolved images were measured at 100 magnification during cooling using the automatic multi-time image capture feature available in the PLM. The final crystal network was imaged at 50, 100 and 500 magnification.
[0057] X-Ray Diffraction
[0058] X-ray diffraction measurements were performed on a PANalytical Empyrean apparatus (PANalytical B. V., Lelyweg, The Netherlands) equipped with a filtered Cu-K.sub.radiation source and with the PANalytical PIXcel.sup.3D detector used in line-scanning mode. The XRD patterns were recorded between 1 and 60 (2) in 0.013 steps, at 45 kV and 40 mA. The procedure was automated and controlled by PANalytical Data Collector (V 3.0 c) software. The sample was processed in the XRD chamber, similarly to PLM as described in section 2.2.3, using a 700 Series Cryostream Plus cooling system (Oxford Cryosystems, Oxford, UK) fitted to the diffractometer. The temperature was controlled to better than 0.5 C. The data were processed and analyzed using the PANalytical X'PertHighScore V3.0 software. We refer to the range 2=[0-15] and [15-30] as the small- and wide-angle scattering regions (SAXD and WAXD), respectively.
[0059] X-Ray Data Analysis and Polymorphism
[0060] The main subcell hydrocarbon-chain packing modes were commonly denoted as the , and polymorphs. The chain packing of the -polymorph was hexagonal with non-specific chain-chain interactions. The common subcell packing of the -polymorph was orthorhombic, and the hydrocarbon chains of the -polymorph were ordinarily packed in a triclinic (or monoclinic, if the angles and are 90) parallel subcell (T.sub.H). The -polymorph was the most stable crystal form, with the highest melting temperature, and the -polymorph was the least stable crystal form, with the lowest melting temperature. The hydrocarbon chain layering was responsible for the characteristic small-angle (long-spacing) reflections. The period of layers normally observed for TAG structures was usually proportional to the acyl chain lengths by a factor of two or three, suggesting a double-chain length (DCL) or a triple-chain length (TCL) packing. Note that the first order reflection (d.sub.001) represented the thickness of the molecular layers and the higher order reflections (d.sub.001, I=2, 3, . . . ) indicated regular, periodic structures, and represent the periodical sequence of electronic density differences in multiple layers.
[0061] Thermodynamic Analysis of the Boundaries in the Phase Diagram
[0062] The pseudo-equilibrium phase diagram of the SOO/MeS binary system was constructed using the data generated in the DSC heating experiments. The liquidus line was generated by the offset temperature of melting, a point that is suitable for studying equilibrium properties because it is determined by the most stable crystal. It was simulated using a simple thermodynamic model based on the Hildebrand equation coupled with the Bragg-William approximation for non-ideality of mixing. The Bragg-William approximation is commonly used to investigate the miscibility of lipid mixtures. In this model, the deviation from an ideal behavior is described by a non-ideality of mixing parameter, p (J/mol), defined as the difference in the energy of mixed-pairs (A-B) and the average pair interaction energy between like pairs (A-A and B-B) formed in the mixture:
[0063] where z is the first coordination number, u.sub.AB, u.sub.AA and u.sub.BB the interaction energies for AB, AA and BB pairs, respectively.
[0064] The Hildebrand equation is simply modified by introducing an extra energy term, which accommodates the extra entropy in mixing due to non-ideality of mixing (Eq 2):
[0065] For ideal mixing, the intermolecular interaction of like-pairs is equal to that of mixed-pairs and consequently =0 and the Hildebrand equation is obtained. A negative is obtained when the formation of AB pairs is energetically more favorable than AA or BB pairs and reflects a tendency for order. A positive is obtained when mixed-pair formation is energetically less favorable and reflects a tendency of like molecules to cluster, which beyond some critical value leads to phase separation. A more detailed description is reported in a previous contribution
Example 2
Crystal Structure of SOO/MeS Mixtures
[0066] Wide Angle X-Ray Diffraction and Subcell Structure
[0067] The WAXD patterns of the SOO/MeS mixtures measured at 40 C. after cooling from the melt at 1 C./min are shown in
[0068] The XRD pattern of MeS perfectly matched the diffraction powder file of its monoclinic structure (labeled .sub.M) published by the International Center for Diffraction Data (ICDD) and assigned to a monoclinic crystal structure (PDF, reference No 00-032-1764). The peaks at 4.25 , 4.03 and 3.63 of pure MeS are assigned to the (
[0069] Pure SOO presented four peaks in the WAXD pattern (at 4.18 , 4.11 , 3.75 and 3.65 in
[0070] The addition of SOO to MeS triggered the formation of new phases at very low loading. As soon as SOO was added, new reflections at 4.11, and 4.18 started to appear at the detriment of those of the pure MeS phase. The presence of these reflections along with the peak at 3.65 is indicative of the formation of new orthorhombic phases. They are attributed to mixed MeS/SOO phases. Their peaks were relatively wider than those of pure SOO indicating that the phases induced by SOO were less ordered and have smaller coherence lengths. In fact, as indicated by the intensity of the signature peaks of MeS (see the 4.03 curve, circles in
[0071] The 0.50.sub.SOO mixture presented peaks of a well-ordered orthorhombic subcell structure, indicating the formation of a 1:1 molecular compound (MC). The crystallization (1 C./min) of the 0.5.sub.SOO mixture followed by TR-XRD (
[0072] As the sample was cooled from 21.5 C. to 15.0 C. during the polymorphic transformation, the (100) lateral d-spacing (d.sub.100) of the -form increased from 4.11 to 4.20 to accommodate the (110) and (200) planes of the new -structure (
[0073] In all the SOO rich mixtures, the 4.11 and 3.65 peaks of the .sub.MC-form were presented superimposed to the 4.18 and 3.75 reflections of SOO (0.60.sub.SOO0.80.sub.SOO mixtures in
[0074] Small Angle X-Ray Diffraction and Lamellar Packing
[0075] The SAXD patterns of SOO/MeS mixtures measured at 40 C. are displayed in
[0076] MeS displayed a doublet series of sharp SAXD peaks (00l=2, 4, 6 and 8) with repeat units d.sub.001 of 49.2 and 48.3 , indicative of a DCL structure of a tilted subcell. The pure SOO displayed one series of reflections with d.sub.001=61 of a TCL structure, in agreement with previously reported data for the orthorhombic phase of SOO. The SAXD of the mixtures can be categorized into two groups separated at the 0.50.sub.SOO mixture.
[0077] The first group of mixtures (<0.50.sub.SOO) presented the DCL packing structure of MeS (D.sub.001=49 ) and two other different DCL structures attributed to mixed phases (fundamental reflections at d.sub.001=46.0 and 42.0 in
[0078] The second group of mixtures (0.50.sub.SOO) displayed a TCL packing structure similar to SOO with 001, 002 and 003 reflections at 61.0 , 30.0 and 15 , respectively (
[0079] The switch at the 0.50.sub.SOO mixture of the crystal structure from subcells initiated by MeS to subcells initiated by SOO was attributable to the chain length structure of SOO which was practically double that of MeS, coupled with the geometric steric hindrances due to the asymmetric nature of SOO. It is suggested that once TCL SOO pairs are formed, it is easier for MeS to join in the packing but not when SOO is dissolved in MeS, in which case SOO pairs with MeS to form the MC directly. A proposed structure of MC of SOO/MeS is provided in
Example 3
Crystallization and Melting Behaviors
[0080] Crystallization Behaviors
[0081] The DSC cooling thermograms of the SOO/MeS mixtures are displayed in
[0082] The effect of SOO on the crystallization of MeS was strong even at the lowest composition. SOO not only reduced the magnitude of the initial heat flow, it also shifted the onset temperature steadily to lower temperatures and triggered new transformations, thereby increasing the span of crystallization dramatically. The MeS-rich mixtures (X.sub.SOO0.40) presented three notable exotherms (P.sub.M, P.sub.L, and P.sub.3 in
[0083] The phase transformation indicated by P.sub.3 at 5.5 C., appeared in concurrence with the MeS/SOO mixed phase, and the enthalpy corresponding to this peak also increased linearly with increasing SOO content (R.sup.2=0.9187, filled squares in
[0084] The SOO-rich mixtures (X.sub.SOO>0.40) presented relatively more complex transformation traces compared to the MeS-rich mixtures. The crystallization of these mixtures occurred with four notable exotherms (P.sub.1, P.sub.L, P.sub.2 and P.sub.3 in
[0085] The liquidus line in the crystallization phase diagram (T.sub.On or T.sub.P of the leading peak in
[0086] The different crystallization behaviors delimited at the 0.40.sub.SOO as illustrated with the thermograms of
[0087] Melting Behavior
[0088] The DSC heating profiles of the SOO/MeS mixtures are shown in
[0089] The mixture with X.sub.SOO0.50 started with a strong exothermic event followed by a series of thermal transitions and complete melting all before 27 C., the melting temperature of SOO. Although the presence of MeS in this group of mixtures resulted in extra phase transformations, the overall melting profiles resembles that of SOO. Note that the strong crystallization mediated by melt of SOO at 15 C. was hindered in the other mixtures of the group, probably because it was weaker than the overlapping melting events.
[0090] For the mixtures with X.sub.SOO<0.50, and from the single endotherm of pure MeS, the addition of SOO induced a significant increase of the number of transitions (as much as 7 between exotherm and endotherms) and broadened the temperature transformation window. All the heating thermograms of these mixtures started with a small melting event at 2.5 C. followed by a broad exotherm at 2 C. (.sub.T.sub.
[0091] A notable transformation line was presented at 29 C. spanning from X.sub.SOO>0 to 0.30, the concentration at which a singularity was observed in the liquidus line (arrow 1 in
[0092] From the SOO side of the phase diagram, one can see that MeS significantly affected the transformation behavior of SOO, particularly in its ability to form the most stable crystals. The exotherm appearing in SOO at 15.7 C. was overwhelmed as soon as MeS was added (
[0093] Other solid-solid transformation lines in the kinetic phase diagram below the peritectic and eutectic lines were also visible in both sides of the stoichiometric 50/50 mixture (T.sub.s, T.sub.R and T.sub. in
[0094] Thermodynamic Analysis of the Liquidus Line
[0095] The liquidus line in the binary phase diagram was constructed with T.sub.off (offset temperature of melting) as typically done in the study of lipid mixtures. Four segments, delimited by the singularities in experimental liquidus line, i.e., the peritectic point, the MC and the eutectic point, were considered for the fit to Eq. 2. The calculated and experimental liquidus lines are shown in
[0096] The fit yielded the highest negative value for in the MeS rich region where the peritectic transformation occurred, indicating that the formation of unlike molecular pairs was most favorable in this region of the phase diagram. The value of for the SOO-rich eutectic segment, which although also negative was 4 times smaller than that of the MeS-rich peritectic segment, indicating that the formation of unlike pairs with the MC was much less favorable. One can notice that close to the eutectic region where the MC dominates (segment III), the value of was slightly positive indicating weak repulsive forces between unlike molecules, and a miscibility dominated by a behavior close to ideal. The negative value of in segment II also indicated that unlike pair formation was favorable in this region of the phase diagram, but not as much as in the peritectic mixtures.
[0097] Microstructure Development of the SOO/MeS Mixtures
[0098] The final microstructures of the SOO/MeS mixtures captured by PLM at 90 C. are displayed in
[0099] Pure MeS started crystallizing at relatively high temperature (36.00.5 C.), and crystallized completely within a fraction of a second. Only one crystal was detected in the PLM slide, suggesting that it developed from a single nucleus. The very large crystal of MeS (>6000 m) developed radially from the nucleus into a palm leaf-like structure, forking along the growth direction
[0100] The typical microstructure of MeS was dramatically altered by the addition of SOO. As the concentration of SOO was increased, the number, shape, size, homogeneity and distribution of the microstructures were dramatically changed. Similar to SOO, all the SOO/MeS mixtures displayed different microstructures at different steps of crystallization. The MeS-rich mixtures (<0.40.sub.SOO) displayed two types of microstructures. The crystallization of these mixtures started with the formation and rapid (30 s or 0.5 C. drop in temperature) development of entities whose nucleation and spherulitic growth mode was reminiscent of the large leaf-like microstructures of MeS, followed within 30 s to 1 min by the formation of fibril-like microstructures. This secondary nucleation was continuous and fast. The fibrils developed fully within 2 to 3 min after they appeared.
[0101] The neat and smooth appearance of the leaflets of the MeS microstructures was lost (see for example PLM of the 0.10.sub.SOO mixture in
[0102] The formation of spherulitic and fibril-like microstructures in the MeS-rich mixtures can be related respectively to the DSC crystallization peak of the MeS phase (P.sub.0)) and the shoulder peak (P.sub.M) of a well-defined MeS-SOO mixed phase which followed very shortly. The number of fibril-like microstructures increased with increasing SOO at the detriment of the spherulitic microstructure in accordance to the variation of P.sub.M and P.sub.0, respectively. Furthermore, the presence of the spherulites coincided with the monoclinic phase of MeS, confirming the above association.
[0103] The 0.50.sub.SOO mixture displayed two types of microstructures, fibril-like entities developed in the primary stage (at 19 C.) and small spherulites formed later (13 C.). These two different microstructures share the same orthorhombic subcell structure as it was the only form that was detected for this composition at the completion of the crystallization. This interesting finding can be explained with the temperature/time resolved WAXD (
[0104] Effect of Asymmetry of TAG on FAME/TAG Phase Behavior
[0105] Symmetry and stereospecificity is known to be an important structural element for the selection of the phase trajectory and polymorphism of TAGs. The symmetry of the TAG additive was therefore expected to be a significant parameter in the phase behavior of TAG/FAME binary systems. The effect of symmetry of the TAG on the transformation path, polymorphism and microstructure of TAG/FAME binary systems can be understood in view of the differences in the phase behavior between the two TAGs, and by contrasting the present work with the findings of previous MeS/OSO studies. SOO is known to nucleate and form crystals faster than OSO, but takes longer to reach equilibrium. SOO packs predominantly in pseudo-hexagonal phases and also in -phases both in the TCL structure; whereas, OSO crystallizes equally in pseudo- and -subcells, both in the DCL structure. Under the same thermal treatment, SOO displayed a similar fibril like microstructure to SOO, but in a denser network.
[0106] SOO as well as OSO formed a 1:1 MC with MeS. However, the OSO/MeS compound formed a eutectic with both pure MeS (X.sub.E1=0.49.sub.OSO) and pure OSO (X.sub.E2=0.84.sub.OSO) when SOO/MeS compound formed one eutectic with pure SOO (X.sub.E=0.70.sub.SOO) and a peritectic with pure MeS (X.sub.P=0.25.sub.SOO). The noticeable phase behavior of SOO/MeS mixtures was related to the distinctiveness of the SOO:MeS compound, which was developed because of the asymmetry of SOO. During crystal packing, because of this asymmetry, the unsaturated fatty acid on the sn-2 position comes close to the saturated fatty acid on the sn-1 position, and aligns in a way so as to reduce the repulsion due to the geometric steric hindrance presented by the kink and optimizes crystal energy. The most stable phase available for the SOO:MeS compound was the orthorhombic subcell structure, contrary to the OSO:MeS compound which achieved a triclinic subcell packing, because of the much less hindrance due to the availability of its stearic moiety at the sn-2 position for tighter packing.
[0107] The peritectic transformation that occurred with SOO and not OSO can also be explained by symmetry considerations, i.e., the disposition of the oleic moieties about the ester group. In the MeS-rich mixtures and in the liquid state, because of the asymmetry, SOO presents its unsaturated oleic acids on both sides of its glycerol backbone and accommodates the MeS-MeS dimers to form the lamellas that seed a peritectic transformation. Note the formation of dimers of fatty acid esters in the liquid phase was evidenced previously. On the other hand, the dimers of MeS face two unsaturated fatty acids on one side and two saturated fatty acids on the other side of an OSO/MeS compound. This triggered strong enough repulsion from the two unsaturated fatty acids so that the formation of MeS lamellas in the MeS-rich mixtures are more favorable than mixed MeS/OSO other than the compound, leading to colligative effects that may explain the formation of a eutectic between the compound and MeS.
[0108] The difference in position of the oleic acids about the stearic moiety also explain the differentiated effect of concentration on the crystal chain packing structure on the SOO:MeS and OSO:MeS compounds. Due to these structural features, the stacking of the SOO:MeS compound was much more easily influenced by its molecular environment (MeS and SOO) than the OSO:MeS compound by MeS and OSO. In the SOO/MeS system, the DCL structure of the MC was promoted in the MeS rich side of the phase diagram, and the TCL in the SOO-rich side, indicating a key difference in interaction under different environments. Similar influences were not observed on the chain length stacking of the OSO:MeS compound where similar DCL packing was achieved independently of concentration.
[0109] The formation of two types of chain length structure for the SOO/MeS compound (a DCL in the MeS rich region and TCL in SOO-rich mixtures) was suggested as a cause of the occurrence of a peritectic and a eutectic transformation. Similar considerations of chain length structure in the OSO/MeS system, in which the compound displayed a DCL packing in both MeS-rich and OSO-rich regions, can explain the two eutectics.
[0110] Both SOO/MeS and OSO/MeS systems displayed similar microstructure developments, driven primarily by the influence of the TAG. In the MeS-rich mixtures of both systems, the TAG distorted the large spherulites of the monoclinic phase of MeS and dramatically reduced their size, and in the TAG (OSO or SOO)-rich region both systems displayed fibril like microstructures. However, the number density of the crystals (spherulites or fibrils) was much larger and their size much smaller in the SOO/MeS mixtures than in the OSO/MeS counterparts, resulting in denser solid networks. A surprising effect of symmetry manifested in the microstructure of the MCs of the systems. Because of the way the SOO:MeS compound nucleated from the melt into its orthorhombic phase, it formed both fibril-like and spherulitic microstructures; whereas the OSO:MeS compound formed fibril like microstructures only.
[0111] To review, a complete phase diagram of SOO/MeS binary system encompassing thermal transitions, crystal structure and microstructure was constructed for the first time. The SOO/MeS mixtures presented a SOO:MeS molecular compound (MC) which participated with MeS and SOO in the formation of a peritectic and a eutectic, respectively. In fact, the phase behavior of the SOO/MeS system is directly related to the asymmetry of SOO and the resulting distinct structure of the MC. The peritectic line occurred in the MeS rich side 12 C. below the melting point of pure MeS, but resulted in relatively large crystals although much smaller than the MeS microstructures. The phases at the eutectic point presented a depression in the crystallization and melting points as large as 25 C., and a microstructure with very small crystals, all desirable attributes for an improved low temperature flow. The deep eutectic in the SOO rich side was promoted by strong colligative effects. Also, one can notice that close to the eutectic region where the MC dominates, the miscibility behavior was close to ideal, with weak repulsive forces between unlike molecules contrary to peritectic MeS-rich side where the formation of unlike molecular pairs was favored.
[0112] Accordingly, the findings demonstrate that TAGs as described herein, such as SOO, when combined with biodiesels can improve the cold flow performance of biodiesel.
[0113] The foregoing detailed description and accompanying figures provided a fundamental understanding necessary to optimize the use of structured additives for the improvement of the cold flow behavior of biodiesel through suppression of crystallization and reduction of crystal size. Moreover, the foregoing detailed description and accompanying figures have been provided by way of explanation and illustration, and are not intended to limit the scope of the disclosure. Many variations in the present embodiments illustrated herein will be apparent to one of ordinary skill in the art, and remain within the scope of any current or future claims and their equivalents.
[0114] While the present application has been described with reference to examples, it is to be understood that the scope of the claims should not be limited by the embodiments set forth in the examples, but should be given the broadest interpretation consistent with the description as a whole.
[0115] All publications, patents and patent applications are herein incorporated by reference in their entirety to the same extent as if each individual publication, patent or patent application was specifically and individually indicated to be incorporated by reference in its entirety. Where a term in the present application is found to be defined differently in a document incorporated herein by reference, the definition provided herein is to serve as the definition for the term
TABLE-US-00001 TABLE 1 Temperature and enthalpy parameters T.sub.s and H.sub.s used to simulate the liquidus line (Eq. 1), and resulting non-ideality of mixing parameter . H.sub.s Segment Region T.sub.s (K) (kJ/mol) (kJ/mol) I 0 X.sub.s 0.25 313.5 0.5 72 23.0 II 0.25 X.sub.s 0.50 308.5 0.5 61 7.5 III 0.55 X.sub.s 0.70 294.0 0.3 65 4.0 IV 0.70 X.sub.s 1.0 298.3 0.3 65 6.0