Anvil roll system and method
09636837 ยท 2017-05-02
Assignee
Inventors
Cpc classification
Y10T83/4838
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B26D1/285
PERFORMING OPERATIONS; TRANSPORTING
B26D1/405
PERFORMING OPERATIONS; TRANSPORTING
B26D1/40
PERFORMING OPERATIONS; TRANSPORTING
Y10T83/0605
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B26D7/265
PERFORMING OPERATIONS; TRANSPORTING
International classification
B26D1/22
PERFORMING OPERATIONS; TRANSPORTING
B26D3/08
PERFORMING OPERATIONS; TRANSPORTING
B26D7/26
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The disclosure concerns a rotary cutting apparatus having a frame and a die roll defining a first longitudinal axis and having a cutting member. The die roll is rotatably connected with the frame and configured to rotate about the first longitudinal axis. The rotary cutting apparatus further has a bearer ring connected with the die roll and an anvil roll defining a second longitudinal axis and having an outer radial surface. The anvil roll is rotatably connected with the frame and is configured to rotate about the second longitudinal axis. The bearer ring of the die roll is in contact with the outer radial surface. The anvil roll may be supported by at least one cam follower. The anvil roll may be axially removable from the frame via lateral translation along the second longitudinal axis.
Claims
1. A rotary cutting apparatus, the apparatus comprising: a frame comprising an opening; a die roll defining a first longitudinal axis and having an outer circumferential portion comprising a cutting member, wherein the outer circumferential portion has a maximum outer diameter, wherein the die roll is rotatably connected with the frame and configured to rotate about the first longitudinal axis; a bearer ring connected with the die roll; an anvil roll having first and second ends, the anvil roll having an outer circumferential surface, wherein the anvil roll is rotatably connected with the frame to define a second longitudinal axis, wherein the anvil roll is rotatable about the second longitudinal axis to cooperate with the die roll to cut material, and wherein the anvil roll is also translatable along the second longitudinal axis, the anvil positioned relative to the die roll such that the bearer ring is in contact with the outer circumferential surface such that the first longitudinal axis is substantially parallel with the second longitudinal axis, wherein the anvil roll has a maximum outer diameter, wherein the maximum outer diameter of the outer circumferential portion of the die roll is at least twice the maximum diameter of the anvil roll; a cam follower having a cam follower axis, wherein the cam follower is in contact with the anvil roll and configured to rotate about the cam follower axis when the anvil roll rotates; and a first bearing block and a second bearing block, the first and second bearing blocks receiving respective first and second ends of the anvil roll, wherein the anvil roll is selectively removable from the frame and the bearing blocks via translation along the second longitudinal axis through the opening in the frame while supporting the anvil roll with the rotatable cam follower.
2. The rotary cutting apparatus of claim 1, wherein the maximum outer diameter of the outer circumferential portion is at least three times the maximum diameter of the anvil roll.
3. The rotary cutting apparatus of claim 1, wherein the anvil roll has a maximum axial length, wherein the maximum axial length is at least four times the maximum diameter of the anvil roll.
4. The rotary cutting apparatus of claim 1, further comprising: a first thrust bearing and a second thrust bearing coupled to the respective first and second bearing blocks, the first and second thrust bearings coupled to the respective first and second ends of the anvil roll.
5. The rotary cutting apparatus of claim 1, further comprising: a cross support frame, wherein the cam follower is coupled to the cross support frame.
6. The rotary cutting apparatus of claim 5, wherein the cross support frame is coupled to the first and second bearing blocks.
7. The rotary cutting apparatus of claim 6, further comprising: first, second, third and fourth cam followers, each of the first, second, third and fourth cam followers in contact with the anvil roll.
8. The rotary cutting apparatus of claim 7, further comprising: a first cam frame and a second cam frame, wherein the first and second cam following bearings are rotatably coupled to the first cam frame and the third and fourth cam followers are rotatably coupled to the second cam frame.
9. The rotary cutting apparatus of claim 8, further comprising: a first cross support frame and a second cross support frame, wherein the first cam frame is coupled to the first and second cross support frames and the second cam frame is coupled to the first and second cross support frames.
10. The rotary cutting apparatus of claim 9, wherein each of the first, second, third and fourth cam following bearings have a respective first, second, third and fourth cam follower axis, wherein the first and third cam follower axes are substantially aligned and the second and fourth cam follower axes are substantially aligned.
11. The rotary cutting apparatus of claim 1, wherein an outer surface of the die roll rotates about the first longitudinal axis at a first rotational speed and an outer surface of the anvil roll rotates about first longitudinal axis at a second rotational speed, and wherein the second rotational speed is at least twice the first rotational speed.
12. A rotary cutting apparatus, the apparatus comprising: a frame comprising an opening; a die roll defining a first longitudinal axis and having an outer circumferential portion comprising a cutting member, wherein the outer circumferential portion has a maximum outer diameter, wherein the die roll is rotatably connected with the frame and configured to rotate about the first longitudinal axis; a bearer ring connected with the die roll; an anvil roll comprising an outer circumferential surface, wherein the anvil roll is rotatably connected with the frame to define a second longitudinal axis, wherein the anvil roll is rotatable about the second longitudinal axis to cooperate with the die roll to cut material, and wherein the anvil roll is also translatable along the second longitudinal axis, the anvil positioned relative to the die roll such that the bearer ring is in contact with the outer circumferential surface such that the first longitudinal axis is substantially parallel with the second longitudinal axis, wherein the anvil roll has a maximum outer diameter, wherein the maximum outer diameter of the outer circumferential portion of the die roll is at least twice the maximum diameter of the anvil roll; and a cam follower having a cam follower axis, wherein the cam follower is in supporting contact with the anvil roll and configured to rotate about the cam follower axis when the anvil roll rotates; and wherein the anvil roll is selectively removable from the frame via translation along the second longitudinal axis through the opening in the frame while supporting the anvil roll with the cam follower.
13. The rotary cutting apparatus of claim 12, wherein the anvil roll has a maximum axial length, wherein the maximum axial length is at least four times the maximum diameter of the anvil roll.
14. The rotary cutting apparatus of claim 12, further comprising: a first anvil bearing block having a first opening with a first maximum diameter; a second anvil bearing block having a second opening with a second maximum diameter, wherein at least one of the first maximum diameter and the second maximum diameter is greater than the maximum diameter of the anvil roll.
15. The rotary cutting apparatus of claim 14, wherein the anvil roll is selectively removable from the frame and the bearing blocks via translation through at least one of the first and second openings.
16. The rotary cutting apparatus of claim 12, further comprising: a cam frame coupled to the cam follower, wherein the cam follower is rotatable with respect to the cam frame.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(10) Various non-limiting embodiments of the present disclosure will now be described to provide an overall understanding of the principles of the structure, function, manufacture, and use of the apparatuses and methods disclosed herein. One or more examples of these non-limiting embodiments are illustrated in the accompanying drawings. Those of ordinary skill in the art will understand that the apparatuses and methods specifically described herein and illustrated in the accompanying drawings are non-limiting example embodiments and that the scope of the various non-limiting embodiments of the present disclosure are defined solely by the claims. The features illustrated or described in connection with one non-limiting embodiment may be combined with the features of other non-limiting embodiments. Such modifications and variations are intended to be included within the scope of the present disclosure.
(11) The present disclosure provides rotary cutting apparatuses and methods utilizing an anvil roll having a relatively small diameter and being laterally removable from a frame. More specifically, the apparatuses and methods may be useful for providing added control to the anvil roll, decreased deflection of the anvil roll, and online changeability. Those of ordinary skill in the art will recognize other suitable uses for the apparatuses and methods of the present disclosure.
(12) In general, a rotary cutting apparatus may comprise a frame, a die roll assembly rotatably attached to the frame, and an anvil roll assembly rotatably attached to the frame. The die roll assembly may comprise a die roll and the anvil roll assembly may comprise an anvil roll. The die roll assembly may also comprise at least one cutting member configured to be forced against the anvil roll, as the anvil roll rotates relative to the die roll, to cut a material being fed through the nip of the die roll and the anvil roll. The force of the cutting member on an outer surface of the anvil roll can cause the outer surface of the anvil roll to wear over time, thereby reducing the diameter of the anvil roll. Eventually, due to wear on the anvil roll, the anvil roll will need to be replaced and/or reconditioned. Additionally, due to the cutting member exerting force upon the anvil roll, the anvil roll may tend to deflect away from the force. Such deflection may lead to degradation in the cutting function of the rotary cutting apparatus.
(13) In accordance with various embodiments, a rotary cutting apparatus is described having an anvil roll that is laterally removable from the frame. The anvil roll may be removable without necessarily needing to remove the die roll assembly from the frame. Additionally, the anvil roll may be sized such that it can be handled by a single person. In some embodiments, the anvil roll may be supported by one or more rolling members to decrease deflection of the anvil roll during operation of the rotating cutting apparatus. The anvil roll may be supported by thrust bearings that apply axial pressure to either end of the anvil roll. In one embodiment, spring loaded bolts, or other biasing elements are used to supply the axial pressure to the thrust bearings. Due to the axial support of the anvil roll, the configuration of the thrust bearings may help to reduce deflection of the anvil roll during operation of the rotary cutting apparatus.
(14) In one embodiment, referring to
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(16) The side plate 20 of the frame 12 may also house an anvil bearing block 32. As is to be appreciated, the anvil bearing block 32 may be coupled to the frame 12, as illustrated, or the anvil bearing block 32 may be integral with the side plate 20. In any event, the anvil bearing block may define an opening 33, which may receive bearings 34 for accepting an anvil roll 36 of an anvil roll assembly 38. The bearings 34 may be configured to move relative to the frame 12 to allow the anvil roll 36 to rotate relative to the frame 12 along a longitudinal axis (L2). In some embodiments, the bearer rings 29 of the die roll 28 are used to deliver rotational energy from the die roll 28 to the anvil roll 36 through a frictional engagement with an outer radial surface of the anvil roll 36. In such an embodiment, the anvil roll 36 can be considered a walking anvil roll.
(17) The bearings 34 may be any suitable rotary bearing. As is to be appreciated, bearings 34 may be coupled to each end of the anvil roll 36. In one embodiment, the bearings 34 are thrust bearings, such as ball thrust bearings, roller thrust bearings, or tapered roller bearings, for example. The thrust bearings may apply axial pressure to either end of the anvil roll 36. In one embodiment, spring loaded bolts, or other biasing elements, such as a disc spring 158 (
(18) As illustrated in
(19) In one embodiment, still referring to
(20) In one embodiment, referring to
(21) Referring to
(22) In one embodiment, referring to
(23) As illustrated in
(24) In one embodiment, the material being cut and/or creased by the rotary cutting apparatus 10 may be a web configured for use in fabricating absorbent articles, such as diapers, training diapers, pull-up pants, incontinence briefs, and undergarments, for example. In various other embodiments, the material being cut may comprise any material that may be processed by a rotary cutting apparatus, such as corrugated plastic, corrugated fiberboard, card stock, and/or any other suitable material.
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(30) The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Instead, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as 40 mm is intended to mean about 40 mm.
(31) Every document cited herein, including any cross referenced or related patent or application, is hereby incorporated herein by reference in its entirety unless expressly excluded or otherwise limited. The citation of any document is not an admission that it is prior art with respect to any invention disclosed or claimed herein or that it alone, or in any combination with any other reference or references, teaches, suggests or discloses any such invention. Further, to the extent that any meaning or definition of a term in this document conflicts with any meaning or definition of the same term in a document incorporated by reference, the meaning or definition assigned to that term in this document shall govern.
(32) While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.