Roll-up door and guide system therefor
09637972 ยท 2017-05-02
Assignee
Inventors
- Robert Miller (Grayson, GA, US)
- Michael D. Peters (West Bend, WI, US)
- John Whealon (West Bend, WI, US)
Cpc classification
E06B9/80
FIXED CONSTRUCTIONS
E06B9/581
FIXED CONSTRUCTIONS
E06B9/13
FIXED CONSTRUCTIONS
E06B2009/585
FIXED CONSTRUCTIONS
E06B2009/885
FIXED CONSTRUCTIONS
International classification
E06B9/70
FIXED CONSTRUCTIONS
E06B9/80
FIXED CONSTRUCTIONS
Abstract
A roll-up type industrial door including a flexible sheet or woven fabric forming a curtain for closing a door way having an upper end, a lower end and two opposite side edges. The sheet has a main area and elongate side edge sections that are thicker than the main area. A shoulder is formed where each side edge section meets the main area. A curtain winding mechanism is connected to the upper end of the curtain and is used to raise the curtain. A pair of spaced apart guide channels are also provided and the side edge sections are movable therein. Each guide has one or two elastic members which act as locking blades. The locking blades of each guide form an elongate slot that receives a side edge section of the curtain.
Claims
1. A door comprising: a flexible sheet forming a curtain for closing a doorway having an upper end, a lower end, and two opposite side edges, said sheet having a relatively thin main area and elongate side edge sections that are thicker than the remainder of said sheet, a shoulder being formed where each side edge section meets said main area; a curtain winding mechanism having said upper end attached thereto for raising said curtain; and one or more opposing angled blades for forming guide channels in which said side edge sections are respectively movable, said edge sections having a relatively lower surface friction than said main area, wherein the one or more opposing angled blades are held by a gripping bracket so that the blade bends less easily in a first direction and more easily in a second opposing direction, and provide a one way bearing functionality such that the flexible sheet is allowed to freely travel vertically with reduced resistance, and the one or more opposing angled blades are angled toward an inner space of the guide channels, wherein the gripping bracket provides greater resistance to deflection of the blade when the blade is contacted by the shoulder moving in the first direction away from the inner space of the guide channel and less resistance to deflection of the blade when the shoulder is moving in the second direction toward the inner space of the guide channel such that the one way bearing functionality provides increased resistance to horizontal deflection of the flexible sheet, and easily allows the flexible sheet to be reinserted upon dislodging, wherein the door is capable of retaining wind loads of up to 100 mile/hour.
2. A door according to claim 1 wherein said curtain further comprises fabric strips made of one-ply polyester monofilament to reduce friction in said side edge sections.
3. A door according to claim 2 wherein the polyester fabric strips are coated with styrene butadiene rubber on one side, said one side being bonded to the respective side edge section of the curtain.
4. A door according to claim 2 wherein each of said fabric strips is bonded to a respective one of said side edge sections, said fabric strips include at least two fabric strips bonded to the shoulders, and each of said at least two fabric strips has an inner longitudinal section that covers a narrow section of said thin, main area of said sheet and is bonded thereto.
5. A door according to claim 2 wherein each fabric strip has a thickness of about 1.0 mm. and a glossy outer side for engagement with the adjacent guide channel.
6. A door according to claim 1 wherein each fabric strip is a continuous strip extending substantially from said upper end to said lower end of said sheet.
7. A door according to claim 1, wherein the one or more opposing angled blades comprise one or more layers of a single or multi-ply fabric.
8. A door according to claim 7, wherein the one or more layers of a single or multi-ply fabric are coated with rubber or a polymer on one or both sides.
9. A door according to claim 1, wherein the side edges of the curtain form windlocks.
10. A door according to claim 9, wherein the windlocks are continuous or discontinuous along the side edges of the curtain.
11. A door comprising: a flexible sheet forming a curtain for closing a doorway having an upper end, a lower end, and two opposite side edges, said sheet having a relatively thin main area and elongate side edge sections that are thicker than the remainder of said sheet, a shoulder being formed where each said edge section meets said main area; a curtain winding mechanism having said upper end attached thereto for raising said curtain; one or more opposing angled blades for forming guide channels in which said side edge sections are respectively movable, said side edge sections being engageable respectively with said guide channels, wherein the one or more opposing angled blades are held by a gripping bracket and so that the blade bends less easily in a first direction and more easily in a second opposing direction provide a one way bearing functionality such that the flexible sheet is allowed to freely travel vertically with reduced resistance, and the one or more opposing angled blades are angled toward an inner space of the guide channels, wherein the gripping bracket provides greater resistance to deflection of the blade when the blade is contacted by the shoulder moving in the first direction away from the inner space of the guide channel and less resistance to deflection of the blade when the shoulder is moving in the second direction toward the inner space of the guide channel such that the one way bearing functionality provides increased resistance to horizontal deflection of the flexible sheet, and easily allows the flexible sheet to be reinserted upon dislodging, wherein the door is capable of retaining wind loads of up to 100 mile/hour.
12. A door according to claim 11 wherein said flexible sheet is made of vinyl or styrene butadiene rubber.
13. A door according to claim 11 wherein a rigid bottom bar is attached to said lower end of the curtain, said bottom bar is formed with a number of elongate cavities for receiving a number of weights, and weights are mounted in said cavities in order to adjust the total weight of the bottom bar to a desired weight.
14. A door according to claim 11, wherein the one or more opposing angled blades comprise one or more layers of a single or multi-ply fabric.
15. A door according to claim 11, wherein the side edges of the curtain form windlocks.
16. A door comprising: a vertically movable curtain for closing a doorway, said curtain having an upper end, a lower end, and side edges, said curtain having a relatively thin main area and a thicker strip along a substantial length of each side edge with each strip forming a windlock, a shoulder being formed where each strip meets said main area; a curtain winding mechanism having said upper end attached thereto for raising and lowering said curtain; and a curtain guide system including one or more opposing angled blades for forming guide channels in which said side edge sections are respectively movable, said side edge sections being engageable respectively with said guide channels, wherein the one or more opposing angled blades are held by a gripping bracket so that the blade bends less easily in a first direction and more easily in a second opposing direction and provide a one way bearing functionality such that the curtain is allowed to freely travel vertically with reduced resistance, and the one or more opposing angled blades are angled toward an inner space of the guide channels, wherein the gripping bracket provides greater resistance to deflection of the blade when the blade is contacted by the shoulder moving in the first direction away from the inner space of the guide channel and less resistance to deflection of the blade when the shoulder is moving in the second direction toward the inner space of the guide channel such that the one way bearing functionality provides increased resistance to horizontal deflection of the curtain, and easily allows the curtain to be reinserted upon dislodging, wherein the door is capable of retaining wind loads of up to 100 mile/hour.
17. A door according to claim 16 wherein at least one of said fabric strips covers each shoulder, which is formed by the elongate styrene butadiene rubber member, and other of said fabric strips are bonded to a side of said curtain which is opposite the side to which the elongate styrene butadiene rubber members are bonded.
18. A door according to claim 17 wherein each fabric strip has a maximum thickness of about 1.0 mm. and a glossy outer side for engagement with the adjacent guide channel.
19. A door according to claim 17 wherein each shoulder slopes outwardly away from the transverse centre of the curtain at an angle ranging between about 30 to about 45 degrees to said main area of the curtain.
20. A door according to claim 17 wherein said fabric strips are bonded to both sides of said curtain at said side edges.
21. A door according to claim 17 wherein said fabric strips covering the shoulders form a long, substantially continuous, friction-reducing surface extending lengthwise along each shoulder.
22. A door according to claim 17 wherein said fabric strips are made of one-ply monofilament fabric that is coated with styrene butadiene rubber on one side, said one side being the side bonded to the side edge of the curtain.
23. A door according to claim 22 wherein said fabric strips covering the shoulders each extend substantially continuously from said upper end of said curtain to said lower end thereof.
24. A door according to claim 17 wherein said fabric strips are made of one-ply monofilament fabric that is coated with styrene butadiene rubber on one side, said one side being the side bonded to the side edge of the curtain.
25. A door according to claim 17 wherein each shoulder slopes outwardly away from the transverse centre of the curtain at an angle of about 45 degrees to said main area of the curtain.
26. A door according to claim 16, wherein the door is a roll-up door with a flexible sheet, lamellae or door leaves.
27. A door according to claim 16, wherein the one or more opposing angled blades comprise one or more layers of a single or multi-ply fabric.
28. A door according to claim 16, wherein the curtain comprises windlocks along the side edges of the curtain.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The following description, given by way of example and not intended to limit the invention to the disclosed details, is made in conjunction with the accompanying drawings, in which like references denote like or similar elements and parts, and in which:
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DETAILED DESCRIPTION
(17) Embodiments of the invention are described below with reference to the accompanying drawings which depict different embodiments. However, it is to be understood that application of the invention encompasses other uses for the invention in applications involving rollup doors. Also, the invention is not limited to the depicted embodiments and the details thereof, which are provided for purposes of illustration and not limitation.
(18) A roll-up door or door assembly 10 constructed in accordance with the present invention includes a flexible sheet 12 forming a curtain for closing a doorway 14 which may be provided in a wall 16 of a building or other structure. Often a roll-up door 10 of this type is used in a commercial or industrial building and commonly it is used to open and close an interior or exterior doorway. The curtain has an upper end 18, a lower end 20 and two opposite side edges 22 and 24. The sheet 12 has a main area 26 which covers most of the sheet and two elongate side edge sections 28 and 30 which, as can be seen from
(19) In a manner known per se, the upper end 18 of the curtain is mounted to a rotatable curtain roll or drive barrel 34 which is part of a curtain winding mechanism used to raise and lower the curtain. The curtain winding mechanism also includes an electric door operator 36. The operator includes an electric motor 38 which is connected by means of a drive chain 40 to a door sprocket 42. Electric lines (not shown) connect the electric door operator to a wall mounted push button control panel 44. As the curtain winding mechanism is of known construction, a detailed description thereof herein is deemed unnecessary. In order to improve the appearance of the assembly, the drive barrel 34 can be partially or wholly enclosed by a hood 46.
(20) The flexible door curtain 12 is rolled around the horizontal drive barrel 34 that extends across the top of the door opening 14. The roll 34 has a shaft section 48 projecting outwardly from each end, each section being rotatably mounted in a suitable bearing mounted on a support bracket 50.
(21) According to one embodiment of the present invention, the roll-up door 10 includes a pair of spaced apart guide channels 52, 54 in which the side edge sections 28, 30 are respectively movable. These side edge sections are engageable with the guide channels 52, 54 and are normally held therein as explained in more detail hereinafter.
(22) According to one exemplary embodiment of the present invention, each guide channel includes an elongate, metal front plate 56 and an elongate metal rear guide member 58 which is in the form of a tubular member having a generally square or rectangular horizontal cross-section. The front plate 56 is detachably connected to the rear guide member 58 if desired by means of washers and bolts 59. The guide members 56, 58 can be made of steel or preferably aluminum. In a known manner per se, the rear guard member 58 is connected to the adjoining wall 16, such as by mounting bolts (not shown). Both guide members extend at least the height of the doorway 14 (and preferably higher than the existing lintel) and their bottom ends are located adjacent the floor or ground surface 60. The illustrated preferred front plate 56 includes longitudinally extending front leg 62 and a side leg 64 which extends perpendicular to the front leg and is connected to the rear guide member 58.
(23) According to one embodiment of the present invention, a narrow throat 70 is formed between the inner edge of the 156 and rear guide member 158. The curtain or sheet 12 extends through the throat 70 formed by each guide channel. As can be seen clearly in
(24) Preferably, the thicker side edge section is made with the use of an elongated styrene butadiene rubber (SBR) member which is bonded to the rubber sheet of the curtain 12. The preferred rubber or SBR member 80 has a substantially uniform transverse cross-section having the shape of a trapezoid. Each rubber member 80 has a front or outer surface 82 which is parallel to a wider, rear surface 84. The surface 84 is bonded to the thin rubber sheet of the curtain by means of a cold bond glue. Another side 86 of the rubber member extends perpendicular to the sheet 12 and perpendicular to surfaces 82 and 84. The sloping shoulder 32 is formed on a fourth side 88 of the rubber member. The sloping side 88 is covered by means of a friction reducing, wear resistant fabric strip 90 which is bonded to the respective side edge section of the curtain. As illustrated in
(25) In a particularly preferred embodiment, each fabric strip 90, 92 is made of one ply polyester monofilament. In order that the fabric strip can be readily attached to the rubber sheet 12, the fabric strip is coated with styrene butadiene rubber (SBR) on one side. This one side indicated at 94 is the side bonded to the respective side edge section of the curtain. Preferably, each of the fabric strips 90 has an inner longitudinal section 96 that covers a narrow section of the thin main area of the sheet 12 and is bonded thereto. It will be appreciated that the inner edge 68 of the front plate will tend to rub against the section 96 of the strip and thus the section 96 prevents wear on the sheet 12 arising from long term use of the door. It will be further understood that the second fabric strip 92 serves to reduce the friction between the side edge section of the door and the rear guide member 58.
(26) In a particularly preferred embodiment, each of the fabric strips 90, 92 can be quite thin and can have a thickness of only about 1.0 mm. Each fabric strip has a glossy outer side 98 for friction reducing purposes. In one preferred embodiment of the door, each of the fabric strips 90, 92 extends substantially from the upper end 18 of the sheet 12 to the lower end 20 as illustrated in
(27) Although the degree of slope of the sloping shoulder can vary, in a particular preferred embodiment of the door, the shoulder 32 slopes outwardly from the transverse centre of the curtain at an angle A of about 45 degrees to the main area of the curtain, this preferred angle being indicated in
(28) In a known manner per se, the flexible sheet or curtain 12 is provided with a rigid bottom bar 100 which is attached to the lower end 20 of the curtain and which extends almost the entire width of the curtain, not including the curtain's side edge sections. The illustrated preferred bottom bar comprises two extruded aluminum, elongate bar members 102 and 104 located on opposite sides of the sheet 12. The two bar members are connected together by means of nuts and bolts 106 which are distributed in pairs along the length of the bar members (see
(29) In one preferred embodiment of the door and as illustrated in
(30) In one preferred embodiment of the door, the main area of the curtain 12 has a thickness of 16th inch. A preferred form of this thin sheet for the curtain is sold under the trade-mark DUROTEX. In this preferred embodiment, the SBR member 80 has a width measured along the wide side 84 of 1 inch and a thickness of inch. It will be appreciated that instead of SBR, the member 80 can be made of other suitable flexible materials such as PVC, rubber or synthetic rubber.
(31) The illustrated roll-up door is provided with two, vertically extending roll strips 15 provided on one side of the curtain as shown in
(32) Turning now to
(33) According to one embodiment of the present invention, the guide system 200 includes a locking blade 150, which can be one or more layers of a single or multi-ply door fabric. The locking blade can be made of rigid or semi-rigid polymers such as polyethylene, polypropylene, polyurethane, nylon or other such polymers. The fabric itself can be made of Nylon, PVC or any other suitable material, and can be impregnated with a polymeric resin or rubber on one or both sides. Gripping bracket 160 holds the locking blade 150 in such a manner that it is at an angle to the edge 128 of the sheet 112, and such that it is substantially tangential to the surface 188 of the edge portion 128, resisting the curtain 112's exit from throat portion 170. As shown in
(34) The guide system 250, according to one embodiment of the invention, can include additional brackets, as shown in
(35) The roll-up door 300, according to one embodiment of the invention, includes a sheet or curtain 312 with double sided windlocks 314 and two-way bearing system, as shown in
(36) The roll-up door 350, according to one embodiment of the invention, can include Nylon guides 380 to keep the door pullout as parallel as possible to the flat surfaces 375 of the gripping brackets 360, as shown in
(37) An exemplary guide system 400, according to one embodiment of the invention, can include a sliding member 420, as shown in
(38) Alternatively, sliding member 420 can be in a triangular form as shown in
(39) The roll-up door 500, according to one embodiment of the invention, can include a two-way bearing system including Nylon rollers 580 to keep the door pullout as parallel as possible to the flat surfaces 575 of the gripping brackets 560, as shown in
(40) It should be noted that the angled blades in the above described embodiments can have a thickness of 0.1 to 4 inches, or more, and can have a width of 0.25 to 4 inches, or more. The length of these blades can be equivalent to the height of the door, or more. It should also be noted that the width of the sheet or curtain in the above described embodiments can be anywhere between 5 and 50 feet or more, and the height of the same sheet or curtain can be anywhere between 5 and 35 feet or more. However, it may be apparent to one of ordinary skill in the art to use sheets or curtains of other sizes with the guide systems described herein.
(41) Although some embodiments described above include windlocks with sloped edges, the invention is not so limited. For example, the windlocks may be a shaped extrusion of a predetermined shape that may be attached to the door panel. An example of one such windlock 600, according to one aspect of the invention, is shown in
(42) Similarly, although some embodiments are described with respect to flexible roll-up doors, the invention is not so limited, and the methods, doors, and systems described herein may very well be applied in conjunction with articulated roll-up coverings comprised of lamellae or door leaves.
(43) One advantage of the embodiments described herein is that the door panels can retain wind loads of up to 100 miles/hr. The breakaway release from guide columns is allowed from both sides, i.e. front-to-rear force as well as rear-to-front force. There is no permanent deformation or breakage of components allowed at release from the guide columns. The present invention provides for automatic self-repairing after breakaway release from guide columns. In addition, the present guide system helps retain and enhance architectural aesthetic appearance of the current door systems.
(44) Another advantage is that the instant roll-up door comprises a one-way bearing functionality to the vertical guide system such that the flexible panel with a continuous windlock is allowed to freely travel vertically with minimal resistance, and can provide a continuous vertical seal. The vertical guide assembly provides increasingly heavier resistance to horizontal deflection of the flexible panel and windlock that would dislodge it from the vertical guide in order to retain it in a normal condition under air pressure or impact forces. With excessive forces, the vertical guide allows for release or partial release of the windlock assembly prior to damage occurring to either or any members. In this partially dislodged position, forces resisting vertical movement of the flexible panel are minimized by the allowed deflection of the locking blade, a relatively highly elastic member within the vertical guides, as opposed to the rigid vertical guide or flexible windlock material itself.
(45) Yet another advantage is that the instant roll-up door comprises a one-way bearing that easily allows the flexible panel with continuous windlock to be reinserted, or to reinsert itself into the vertical guide upon vertical motion of the flexible panel with a minimal amount of resistance. This method allows for such a flexible door to provide a high pressure resistance to dislodging from the guides along with a continuous weather seal at the same time as having the ability to repair or heal itself automatically without the need for tools or manual manipulation or disassembly of components. The increasing resistance to pull-out force is achieved by the unidirectional bearing action of the locking blade or elastic member, instead of relying on stiffness or rigidity of the vertical guide itself.
(46) It will be appreciated by those skilled in the construction of roll-up doors that various modifications and changes can be made to the roll-up door of the invention without departing from the spirit and scope of this invention. Accordingly, all such modifications and changes as fall within the scope of the appended claims are intended to be part of this invention.