Concrete block producing device and method for producing at least two-coloured concrete blocks

Abstract

The invention relates to a concrete block producing device and to a method for producing colored concrete blocks using a concrete block producing device including a block molding machine with a block mold that can be supplied with fresh concrete from a concrete hopper. The concrete hopper can be supplied with portions of at least two differently colored fresh concretes in a controlled manner by a dosing device. The dosing device includes at least two dosing chambers and a transport device for transporting the differently colored fresh concrete portions to the concrete hopper. The transport device includes at least one positioning unit for guiding the colored fresh concrete from the dosing chambers to the concrete hopper. The positioning unit is designed to supply defined positions in the concrete hopper with differently colored fresh concrete portions.

Claims

1. A concrete block producing device comprising: a concrete hopper: a block machine having a stone mould that can be fed with fresh concrete from the concrete hopper; a dosing device configured to fill the concrete hopper in a controlled manner with portions of at least two differently coloured fresh concretes, the dosing device having at least two dosing chambers and a transport device to transport the differently coloured fresh concrete portions to the concrete hopper; wherein the transport device has at least one positioning element for receiving and guiding the coloured fresh concrete from the dosing chambers into the concrete hopper that is at least partially arranged at or in the concrete hopper wherein the positioning element is configured as an at least partially downwards extending positioning duct fixed at an end turned away from the concrete hopper and includes at least one of a flexible tube, telescopic pipe and pipe swivelable about the fixed end for being fed and the end of the positioning duct facing the hopper side is configured to be positioned about the internal base area of the concrete hopper by a movement lying in a substantially vertical plane for feeding differently coloured fresh concrete portions at predetermined positions in the concrete hopper.

2. The concrete block producing device according to claim 1, wherein the dosing device is arranged above the concrete hopper at the block machine.

3. The concrete block producing device according to claim 1, wherein at a hopper-side end of the positioning duct at least one guiding member is arranged that can be moved in a horizontal guide that is arranged in or in the vicinity of the concrete hopper.

4. The concrete block producing device according to claim 3, wherein the guiding member at the hopper-side end of the positioning duct is formed as a slide.

5. The concrete block producing device according to claim 1, wherein the transport device on at least one dosing chamber has a feeder duct with which fresh concrete can be inserted from the respective dosing chamber into the positioning duct.

6. The concrete block producing device according to claim 1, wherein the positioning duct at an upper end has a funnel for receiving the fresh concrete.

7. The concrete block producing device according to claim 1, wherein the positioning duct is directly or indirectly attached to a frame of the block machine.

8. The concrete block producing device according to claim 1, wherein the dosing chambers have dosing elements that at least one of slidably and swiveably close.

9. The concrete block producing device according to claim 5, wherein the feeder duct is formed as at least one of a belt conveyor and a pipeline.

10. The concrete block producing device according to claim 5, wherein the feeder duct has a conveyor that includes at least one of a worm drive, a rotor, pushers, and pistons.

11. The concrete block producing device according to claim 1, wherein at least one of the dosing device and the transport device have a nonstick coating on at least one contact surface between the fresh concrete and the respective device.

12. A method for producing coloured concrete blocks using a concrete block producing device, the method comprising: moving a positioning element configured as a partially downwards extending positioning duct at or in a concrete hopper for selectively guiding coloured fresh concrete portions from at least two dosing chambers into the concrete hopper, wherein the positioning duct is fixed at an end turned away from the concrete hopper, wherein the hopper-side end of the positioning duct can be positioned about an internal base area of the concrete hopper using a movement lying in a substantially vertical plane; and dosing at least one fresh concrete portion and transporting the same into the positioning element.

13. The method according to claim 12, further including moving the hopper-side end of the positioning duct above the internal base area of the concrete hopper in a substantially vertical plane.

14. The method according to claim 12, further including repeating the positioning and dosing operation until the concrete hopper is filled with coloured fresh concrete portions up to a predetermined level.

15. The method according to claim 12, further including producing different colour patterns by at least one of: varying at least one of an order and a duration of the dosing operation and; mixing at least two coloured fresh concretes by simultaneously dosing from at least two dosing chambers.

16. The method according to claim 12, further including producing different colour patterns by varying the positions of the fresh concrete portions in the concrete hopper.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) In the following, the invention is explained in more detail with the help of drawings of an exemplary embodiment. In the drawings, same elements have the same reference numbers. Here:

(2) FIG. 1 schematically shows a perspective view of a part of a concrete block producing device according to the invention;

(3) FIG. 2 schematically shows a cross-section through the concrete producing device shown in FIG. 1; and

(4) FIG. 3 schematically shows a longitudinal section through the concrete producing device shown in FIG. 1 with the dosing and transport device being illustrated.

DETAILED DESCRIPTION

(5) The concrete block producing device 1 shown in FIG. 1, FIG. 2, and FIG. 3 comprises a block machine 2 with a main frame 5 supported on a static frame 29 and having laterally arranged a coarse mix hopper 3 and a facemix hopper 4. Since the facemix is generally applied to the coarse mix as a thin cover layer the facemix hopper 4 has a smaller volume than the coarse mix hopper 3.

(6) Below the concrete hoppers 3, 4 is arranged a feedbox 9 for each. In FIGS. 1 and 2, the feedbox 9 of the facemix hopper in the retracted stage is located below the open closing sheet of the facemix hopper 23 illustrated in more detail in FIG. 2, so that the facemix 17 is let through into the feedbox 9.

(7) The filled facemix and coarse mix feedboxes on both sides each with a hydraulic cylinder 22 and 25, respectively (see, FIG. 2) can be pushed to a vibrator table centrally arranged in the block machine 2 via a stone mould for filling the same. After the product has finished, the moulded articles 8 that are on a bolster pallet 6 can be transported from the block machine 2 in the production direction 7 via a conveyor device.

(8) Above the facemix hopper 4 a dosing device with three dosing chambers 11, 12, 13 for one coloured fresh concrete each is arranged, so that the addition of up to three different colours is possible. Via three feeder ducts 10 the coloured fresh concrete portions from the dosing chambers reach a positioning duct 14 via the funnel 15. Its lower end can be selectively moved in the facemix hopper 4 to selectively position differently coloured fresh concrete portions therein. At the junction of the funnel 15 to the positioning duct 14 the latter is directly attached to the main frame 5.

(9) Here, the dosing of the desired fresh concrete amount is made by conveyor means such as screws arranged within the feeder ducts 10 and driven via driving units 19.

(10) Also, positioning of the positioning duct is made via a driving unit (not shown). For that, the lower end of the positioning duct is preferably connected to a drive that can move the end of the positioning duct in a horizontal direction along the long side of the facemix hopper 4. That is, the positioning duct 14 is substantially moved in a vertical plane along the longitudinal axis of the hopper that in this example extends parallel to the production direction 7. However, it is basically conceivable that the plane also extends in other angular positions such as rectangular to the production direction. In this way, the end of the positioning duct 14 can be positioned over the entire width and long side of the hopper 4, respectively.

(11) FIG. 2 shows a section through the block machine along the center of the dosing chamber 12. The dosing chamber 12 for conveying the material flow downwards is conically configured and has a feeder duct 10 at the chamber bottom. The arrow in feeder duct 10 indicates the conveying direction of a conveyor means, here not illustrated in detail, that can be configured as a pusher, piston, or screw.

(12) The coloured fresh concrete to be dosed reaches the dosing chambers 12, 13, 14 via a bucket conveyor or, as shown here, a belt conveyor 18. The conveyer unit 18 transports already pre-mixed coloured fresh concrete, wherein the addition of the colour or aggregates is made before in known (not shown) mixing devices.

(13) A further conveyor device is located on the opposite side of the block machine 2 above the coarse mix hopper 3 that can be closed in the lower part with a closing sheet 24. Here, this is formed as a belt conveyor 30 for the coarse mix 27 and brings this directly to the coarse mix hopper 3. Also on this side there can optionally be arranged dosing devices (not shown) with a positioning duct for adding differently coloured coarse mixes.

(14) The facemix 20 let through from the facemix hopper 4 into the feedbox 9 is filled into a stone mould via the table board 21. Similarly, the coarse mix is filled into a stone mould via the corresponding coarse mix table board 26. Here, the sequence of motions should be optimized such that the arrangement of the coloured fresh concrete portions established in the facemix hopper by the dosing and the positioning duct and also in the concrete of the stone mould 28, if possible, remains largely unchanged.

(15) In order to maintain the arrangement and layering of the coloured fresh concrete portions, respectively, despite the feedbox travel it is preferred that the feedbox 9 is completely located below the facemix hopper 4 and above the stone mould, respectively, before the closing sheet 23 is opened and the stone mould is filled, respectively. Moreover, to prevent further mixings when the fresh concrete portions fall into the feedbox 9 a vertical arrangement of the walls as well as rounded edges of the facemix hopper 4 and the feedbox 9 are advantageous.

(16) The smaller the hopper 3, 4 is in size, the less intermixings occur during the vertical transport of the hopper contents. Thus, it is preferable to use small facemix hopper volumes. Moreover, it is advantageous in this design that the fresh concrete mixture does not rest long in the concrete hopper 4 and thus, remains wet as well to keep it less intermixed than in conventional large concrete hoppers. Possible measures of the internal base area of the facemix hopper 4 are about 1 m0.25 m.

(17) The entire plant can be controlled by a central processing system (not shown). So, both refilling processes of the dosing chambers 11, 12, 13 and the dosing itself and the positioning of the positioning duct 14 can be centrally controlled. In particular, for a specific colour scheme it is required to control dosing and positioning of the positioning duct 14.

(18) FIG. 3 shows a sectional view along the intersection line A-B shown in FIG. 2 with a detailed illustration of the dosing and transport device. The facemix hopper 4 is centrally arranged on the facemix table board 21. Above, there is arranged the feedbox 9 that is upwards restricted by the closing sheet 23. The positioning duct 14 protrudes into the facemix hopper 4 and can be moved at its hopper-side end horizontally (see, double arrow) along the entire width of the facemix hopper 4.

(19) At the upper end of the positioning duct 14 a funnel 15 for receiving coloured fresh concrete portions from the feeder ducts 10 is arranged. The first dosing chamber 11 is filled with a black fresh concrete S, the second dosing chamber 12 is filled with red fresh concrete R, and the third dosing chamber 13 is filled with yellow fresh concrete G. These coloured concretes are inserted into the dosing chambers via the belt conveyor 18. Here, the end of the belt conveyor 18 can be horizontally moved (see, double arrow) to feed the respective dosing chamber to be refilled.

(20) According to FIG. 3, the coloured fresh concrete portions are directly divided into portions into the feedbox 9 on the table board 21. Alternatively, the addition may also be carried out onto the closed closing sheet or with a higher filling level also above thereof.

(21) Reference numbers 31 to 41 indicate a possible order of the additions and positions of the fresh concrete portions. The order of additions shown in FIG. 3 starts with the positioning of the hopper-side end of the positioning duct on the right side of the hopper, so that at position 31 a yellow fresh concrete portion G is arranged. Subsequently, by horizontally (see, double arrow) swiveling of the positioning duct to the left the red fresh concrete is supplied at position 32.

(22) To selectively fill position 33 the position of the end of the positioning duct shown in FIG. 3, that is located near the left sidewall of the facemix hopper 4, is adjusted. This adjustment generates a black fresh concrete portion S. 33, that is restricted by the lateral feedbox wall and facemix hopper wall and overlaps a part of the red predecessor fresh concrete heap R, 32. In comparison to the previous additions the duration of the addition is longer, so that here, a larger amount of black fresh concrete S is added and the level of the predecessor portions as well as the level of the feedbox 9 is exceeded.

(23) The further portionings are made in the same way by positioning the hopper-side end of the positioning duct 14. Here, by at least two fillings at the same position overlying colour heaps are produced. After the entire feedbox level has been filled by the selective fillings, the closing sheet can be closed and then, the feedbox 9 can be moved to the stone mould filling position. It can only be filled up to the level of the red fresh concrete portion at the right position 40, so that a small distance to the duct end of the positioning duct 14 is maintained to prevent intermixings by the motion of the duct end.

LIST OF REFERENCE NUMBERS

(24) 1 Concrete Block Producing Device

(25) 2 Block Machine

(26) 3 Coarse Mix Hopper

(27) 4 Facemix Hopper

(28) 5 Main Frame

(29) 6 Bolster Pallet

(30) 7 Production Direction

(31) 8 Moulded Article

(32) 9 Feedbox

(33) 10 Feeder Ducts

(34) 11 First Dosing Chamber

(35) 12 Second Dosing Chamber

(36) 13 Third Dosing Chamber

(37) 14 Positioning Duct

(38) 15 Funnel

(39) 16 Funnel Fixture

(40) 17 Facemix

(41) 18 Conveyer Unit to the Facemix Hopper

(42) 19 Driving Unit

(43) 20 Facemix in the Feedbox

(44) 21 Table Board Facemix

(45) 22 Hydraulic Cylinder of the Facemix Feedbox

(46) 23 Closing Sheet of the Facemix Hopper

(47) 24 Closing Sheet of the Coarse Mix Hopper

(48) 25 Hydraulic Cylinder of the Coarse Mix Feedbox

(49) 26 Coarse Mix Table Board

(50) 27 Coarse Mix

(51) 28 Concrete in Stone Mould

(52) 29 Static Frame

(53) 30 Belt Conveyor to the Coarse Mix Hopper

(54) 31-42 Different Positions of the Fresh Concrete Portions

(55) S Black Fresh Concrete

(56) R Red Fresh Concrete

(57) Yellow Fresh Concrete