Copper electroplating solution and method of copper electroplating
09637833 ยท 2017-05-02
Assignee
Inventors
Cpc classification
C25D7/123
CHEMISTRY; METALLURGY
H01L21/2885
ELECTRICITY
H05K3/427
ELECTRICITY
International classification
Abstract
A copper plating solution which contains compounds with the structure XSY where X and Y are, independently of each other, atoms selected from a group consisting of hydrogen, carbon, sulfur, nitrogen, and oxygen, and X and Y can be the same only if they are carbon atoms and aliphatic semialdehydes. By using this copper electroplating solution it is possible to form good filled vias without worsening the appearance of the plating.
Claims
1. A method of copper electroplating comprising: a) providing a base comprising vias; b) providing an acid copper electroplating solution comprising copper sulfate, copper cyanide or copper pyrophosphate, 10 g/L to 400 g/L sulfuric acid, 1.010.sup.4 to 1.010.sup.1 mol/L semialdehyde succinate, and a compound selected from the group consisting of:
M-SO.sub.3(CH.sub.2).sub.aS(CH.sub.2).sub.bSO.sub.3-M;(1)
M-SO.sub.3(CH.sub.2).sub.aOCH.sub.2SCH.sub.2O(CH.sub.2).sub.bSO.sub.3-M;(2)
M-SO.sub.3(CH.sub.2).sub.aSS (CH.sub.2).sub.bSO.sub.3-M;(3)
M-SO.sub.3(CH.sub.2).sub.aOCH.sub.2SS CH.sub.2O(CH.sub.2).sub.bSO.sub.3-M;(4)
M-SO.sub.3(CH.sub.2).sub.aSC(S)S(CH.sub.2).sub.bSO.sub.3-M;(5)
M-SO.sub.3(CH.sub.2).sub.aOCH.sub.2SC(S)SCH.sub.2O(CH.sub.2).sub.bSO.sub.3-M;(6)
A-S(CH.sub.2).sub.aSO.sub.3-M; and(7)
A-SCH.sub.2O(CH.sub.2).sub.aSO.sub.3-M,(8) wherein a and b are integers from 3 to 8, M is hydrogen or an alkali metal element, and A is a hydrogen atom, (C.sub.1C.sub.10)alkyl group, aryl group, a chain or cyclic amine compound formed from 1-6 nitrogen atoms, 1-20carbon atoms and a plurality of hydrogen atoms or a heterocyclic compound formed from 1-2 sulfur atoms, 1-6 nitrogen atoms, 1-20 carbon atoms, and a plurality of hydrogen atoms; c) immersing the base comprising the vias in the acid copper electroplating solution; and d) electroplating copper on the base and filling the vias with copper.
2. The method of claim 1, wherein the semialdehyde succinate is in amounts of 1.010.sup.3 to 1.010.sup.2 mol/L.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION OF THE INVENTION
(6) The copper electroplating solution used in this invention may be any bath solution as long as it can electroplate copper, for example, copper sulfate, copper cyanide, copper pyrophosphate, etc., plating solutions; however, it is not limited to these. Preferably, the copper electroplating solution is a copper sulfate plating solution. A copper sulfate plating solution will be used as a representative example of a copper electroplating solution in the explanation below. Furthermore, other plating solution compositions, ingredients, etc., are within ranges which persons skilled in the art can easily determine from the following statements concerning the copper sulfate plating solution in this specification, the public literature, etc.
(7) The copper electroplating solution of this invention contains compounds with the structure XSY. Preferably, the X and Y in the structures of the aforementioned compounds are, independently of each other, atoms selected from a group consisting of hydrogen, carbon, sulfur, nitrogen, and oxygen, and will be called sulfur-containing compounds in this specification, for the sake of convenience. More preferably, X and Y are, independently of each other, atoms selected from a group consisting of hydrogen, carbon, nitrogen, and sulfur. Still more preferably, X and Y are, independently of each other, atoms selected from a group consisting of hydrogen, carbon, and sulfur, and X and Y can be the same only if they are carbon atoms. Furthermore, in the aforementioned formula XSY, S is shown as having a valence of 2, but this does not mean that the X and Y atoms also have valences of 2, but the formula rather shows that the X and Y atoms may bond with any other arbitrary atoms, according to these valences. For example, if X is hydrogen, the compound may have the structure HSY.
(8) More desirably, the sulfur-containing compounds may also have sulfonic acid groups or groups which are alkali metal salts of sulfonic acid in their molecules. There may be 1 or more sulfonic acid groups or their alkali metal salts in these molecules. Even more desirably, examples of the sulfur-containing compounds are ones with SCH.sub.2ORSO.sub.3M structures in their molecules or SRSO.sub.3M structures in their molecules (where M is a hydrogen or alkali metal atom and R is an alkyl group with 3-8 carbon atoms). Even more desirably, the sulfur-containing compounds may be compounds with the following structures (1)(8):
M-SO.sub.3(CH.sub.2).sub.aS(CH.sub.2).sub.bSO.sub.3-M;(1)
M-SO.sub.3(CH.sub.2).sub.aOCH.sub.2SCH.sub.2O(CH.sub.2).sub.bSO.sub.3-M;(2)
M-SO.sub.3(CH.sub.2).sub.aSS(CH.sub.2).sub.bSO.sub.3-M;(3)
M-SO.sub.3(CH.sub.2).sub.aOCH.sub.2SSCH.sub.2O(CH.sub.2).sub.bSO.sub.3-M;(4)
M-SO.sub.3(CH.sub.2).sub.aSC(S)S(CH.sub.2).sub.bSO.sub.3-M;(5)
M-SO.sub.3(CH.sub.2).sub.aOCH.sub.2SC(S)SCH.sub.2O(CH.sub.2).sub.bSO.sub.3-M;(6)
A-S(CH.sub.2).sub.aSO.sub.3-M; and(7)
A-SCH.sub.2O(CH.sub.2).sub.aSO.sub.3-M.8)
(9) In formulas (1)-(8) above, a and b are integers from 3 to 8, M is a hydrogen or alkali metal element, and A is a hydrogen atom, C.sub.1-10 alkyl group, aryl group, a chain or cyclic amine compound formed from 1-6 nitrogen atoms, 1-20 carbon atoms, and a plurality of hydrogen atoms, or a heterocyclic compound formed from 1-2 sulfur atoms, 1-6 nitrogen atoms, 1-20 carbon atoms, and a plurality of hydrogen atoms.
(10) The sulfur-containing compounds are generally used as brightening agents, but they are also included in the scope of this invention if they are used for other purposes. If sulfur-containing compounds are used, one may use one compound or a mixture of 2 or more of them.
(11) If the sulfur-containing compounds are brightening agents, the brightening agents may be used in the range, for example, of 0.1-100 mg/L, and preferably the range of 0.5-10 mg/L. If their concentration in the plating solution is less than 0.1 mg/L, the effect of aiding the growth of the copper plating film will not be obtained. Moreover, if it exceeds 100 mg/L, almost no additional effect corresponding to this additional amount will be obtained; therefore, this is not desirable economically. If the sulfur-containing compounds are used for purposes other than brightening agents, the suitable range of the quantity used is a matter which can be determined by those who are skilled in the art.
(12) The inventors previously discovered that a build-up of the compounds XS.sup. or YS.sup., which are decomposition products produced by the cleavage of the single bonds of the aforementioned sulfur-containing compounds XSY, invites a worsening of the via filling ability and the plating appearance. Here the X and Y in the aforementioned sulfur-containing compounds can be exchanged; for example, in the case of the aforementioned brightening agent (1) M-SO.sub.3(CH.sub.2).sub.aS(CH.sub.2).sub.bSO.sub.3-M, it is thought that M-SO.sub.3(CH.sub.2).sub.aS.sup. or .sup.S(CH.sub.2).sub.bSO.sub.3-M is produced, but either of these may be regarded as XS.sup. or YS.sup.. Therefore, in this specification, the decomposition product of the sulfur-containing compound is shown as XS.sup. for the sake of convenience.
(13) It is not desirable to be bound by theory, but as the principal mechanism by which the compounds with the structure XS.sup. are produced, one may consider, for example, that if a soluble anode such as phosphorus-containing copper is used, the soluble anode and the aforementioned sulfur-containing compound react during the period in which the electrolysis is stopped, the SX or SY single bond of the sulfur-containing compound is broken, and a compound with the XS.sup. structure is produced. Moreover, it is conceivable that during the copper electroplating treatment the aforementioned sulfur-containing compound receives electrons at the cathode and the single bond of the SX or SY is cleaved producing a compound with the structure XS.sup.. Also, it is conceivable that at the anode electrons which are released when Cu becomes Cu.sup.2+ are received from the soluble anode and the structure of the aforementioned sulfur-containing compound becomes XS.
(14) Moreover, it is not desirable to be bound by theory, but as a mechanism of action by which the compounds with the XS.sup. structure produce a bad effect on the copper electroplating, it is conceivable that these compounds bond ionically with metal ions, e.g., Cu.sup.+ or Cu.sup.2+, and because compounds with these bonds exist the deposited metal forms lumps so that metal layers which are inferior in adhesiveness, heat resistance, etc., are formed, and worsening of the plating appearance, such as inferior gloss, is caused. Moreover, it is conceivable that in the formation of filled vias also bonded compounds formed from the aforementioned decomposition products and metal ions lower the rate of deposition of the metal near the bottoms of the vias to about the deposition rate of the metal at the via openings or lower so that problems are caused. For example, the filling of the vias is incomplete, or gaps remain when the via is filled due to the shapes of the vias.
(15) By performing copper electroplating using the copper electroplating solution of this invention, the concentration of compounds with the XS.sup. structure can be greatly reduced, but, from the point of view of not dulling the glossiness of the plating appearance, it is desirable to maintain the concentration of the compounds with the XS.sup. structure at 2.0 mol/L or lower, and from the point of view of having a glossy plating appearance, it is more desirable to keep it to 1.0 mol/L or lower, and preferably 0.5 mol/L. Moreover, from the point of view of improving the filling ability of vias, it is desirable to maintain the concentration of compounds with the XS.sup. structure at 0.15 mol/L or lower, and preferably 0.1 mol/L or lower.
(16) The copper electroplating solution of this invention contains aliphatic semialdehydes. Semialdehydes are also known as aldehydic acids; they are compounds with one aldehyde group and one carboxylic acid group in their molecules. Moreover, aliphatic refers to saturated or unsaturated, linear or branched aliphatic groups which may be substituted with any desired substituents or unsubstituted. The carbon numbers of the aliphatic semialdehydes used in this invention are preferably 1-6, including the carbons of the carboxylic acid and aldehyde groups; more desirably, the carbon numbers are 1-4.
(17) Examples of desirable compounds as the aliphatic semialdehydes of this invention are glyoxylic acid, semialdehyde succinate, semialdehyde malonate, glutaral semialdehyde, etc. Still more desirable are glycoxylic acid or semialdehyde succinate. Glyoxylic acid and semialdehyde succinate are low in toxicity as well as having high via filling abilities. In addition, glyoxylic acid is inflammable and semialdehyde succinate has a much higher flashpoint, 135 C., than formaldehyde. Therefore, they are very useful as substitutes for formaldehyde in industrial applications.
(18) The quantity of aliphatic semialdehydes added to the copper electroplating solution in this invention may be set at a suitable quantity according to the purposes of improving the appearance of the plating or the via filling ability, and the quantity of the sulfur-containing compounds added to the copper electroplating solution may be set at a suitable quantity according to the conditions of the copper electroplating process, for example, the kinds of electrodes used and the method of loading the current. The aliphatic semialdehydes are preferably added to the copper electroplating solution in concentrations of 1.010.sup.4-1.010.sup.1 mol/L, more preferably, 1.010.sup.3-1.010.sup.2 mol/L.
(19) In this invention, the aliphatic semialdehydes may be added to the copper electroplating solution at any time, for example, when the solution is made up, during the copper electroplating process, or after the process. Moreover, the quantity of the compounds with XS.sup. structures in the plating solution may be monitored, and the aliphatic semialdehydes may be added when these compounds exceed a specific quantity, or they may be added by using the fact that the desired plating performance has no longer been obtained as an index. The aliphatic semialdehydes added may be the unmodified compounds, or one may add them in aqueous solutions or mixed with other additives.
(20) As the basic composition of the copper electroplating solution of this invention, one may use ones which are used in any public known, ordinary copper electroplating process, without any particular limits. As long as the purpose of this invention is accomplished, one can modify the basic composition, the concentration, the additives added, etc., so that they are suitable. For example, in the case of copper sulfate plating, the copper sulfate plating solution is an aqueous solution which contains sulfur, copper sulfate, and water-soluble chlorine compounds as the basic composition. The basic composition of this plating solution is not particularly limited as long as it is used in publicly known copper sulfate plating.
(21) In general plating baths for through-holes, etc., the sulfuric acid concentrations in copper sulfate plating solutions are ordinarily 10-400 g/L, and preferably 150-250 g/L. Moreover, in baths for general via filling, etc., they are 10-400 g/L, preferably 50-100 g/L. For example, if the sulfuric acid concentration is lower than 10 g/L, the conductivity of the plating bath is lowered; therefore, it becomes difficult to make the current pass through the plating bath. Moreover, if it is over 400 g/L, the dissolution of the copper sulfate in the plating bath is impeded, and precipitation of the copper sulfate is invited. The copper sulfate concentrations in copper sulfate plating solutions in general plating baths, such as those for through-holes, etc., are ordinarily 20-280 g/L, and preferably 50-100 g/L. Moreover, in baths for general via filling, etc., they are 20-280 g/L, preferably 100-250 g/L. For example, if the sulfuric acid concentration is lower than 20 g/L, the supply of the copper ions to the base, which is the object being plated, becomes insufficient and it becomes impossible to deposit a normal plating film. Moreover, it is difficult to dissolve copper sulfate at over 280 g/L.
(22) As the water-soluble chlorine compounds contained in the copper sulfate plating solution, one can use those which are used in publicly known copper sulfate plating, without any particular limitations. As these water-soluble copper compounds, one can use, for example, hydrochloric acid, sodium chloride, potassium chloride, ammonium chloride, etc., but one is not limited to these. One may use only one kind of water-soluble chlorine compound or a mixture of 2 or more of them. The concentration of these water-soluble chlorine compounds in the copper sulfate plating solution used in this invention is ordinarily 10-200 mg/L, preferably 30-80 mg/L, as the chlorine ion concentration. For example, if the chlorine ion concentration is lower than 10 mg/L, it will be difficult to use brighteners, surfactants, etc., normally. Moreover, if it exceeds 200 mg/L, it is not desirable, since there is a great amount of chlorine gas produced from the anode.
(23) The copper electroplating solution used in this invention may optionally contain surfactants. Ordinarily, one can use any surfactants which are ordinarily used as additives for copper electroplating solutions. Preferable examples of surfactants are those with the structures shown in (9)(13) below, but one is not limited to these:
HO(CH.sub.2CH.sub.2O).sub.aH, wherein a is an integer from 5 to 500;(9)
HO(CH.sub.2CH(CH.sub.3O).sub.aH, wherein a is an integer from 5 to 500;(10)
HO(CH.sub.2CH.sub.2O).sub.a(CH.sub.2CH(CH.sub.3)O).sub.b(CH.sub.2CH.sub.2O).sub.cH, wherein a and c are integers such that a+c=5-250 and b is an integer from 1 to 100;(11)
H(NH.sub.2CH.sub.2CH.sub.2).sub.nH, wherein n=5-500; and(12)
(24) ##STR00001##
wherein a, b, and c are integers from 5 to 200.
(25) The surfactants used in this invention may be of only one kind or a mixture of 2 or more of them. The surfactants used in this invention may be used in the range, for example, of 0.05-10 mg/L, preferably 0.1-5 g/L. If their concentration in the plating solution is less than 0.05 mg/L, the wetting efficacy will be insufficient, so that many pinholes will be produced in the plating film and it will be difficult to deposit a normal plating film. If it exceeds 10 mg/L, almost no additional effect corresponding to this additional amount will be obtained; therefore, this is not desirable economically.
(26) The bases used in the copper electroplating method of this invention are ones which can withstand the conditions in the copper electroplating method; one may use bases of any arbitrary material and shape, as long as metal layers are formed on them by plating. The materials may be resins, ceramics, metals, etc.; there are no limits on them. For example, as bases consisting of resins, printed circuit boards may be used; as bases consisting of ceramics, semiconductor wafers may be used. However, there are no limits on these materials. As metals, silicon, etc., may be used, but there are no limits on them. As bases consisting of metals, silicon wafers, etc., may be used; there are no limits on them. Since the method of copper electroplating of this invention is excellent for filling via holes, bases with through-holes, via holes, etc., are desirable as bases with which this invention may be used, and printed circuit boards or wafers with through-holes and/or via holes are more desirable.
(27) Examples of resins which can be used in the bases are thermoplastic resins, for example, polyolefin resins, such as polyethylene resins, including high-density polyethylene, medium-density polyethylene, branched low-density polyethylene, linear low-density polyethylene, ultra-high-molecular-weight polyethylene, etc.; halogen-containing resins, such as polyvinyl chloride resins, polyvinylidene chloride resins, polyvinylidene chloride/vinyl chloride copolymer resins, chlorinated polyethylene, chlorinated polypropylene, tetrafluoroethylene, etc.; AS resins, ABS resins; MBS resins; polyvinyl alcohol resins; polyacrylate resins, such as polymethyl acrylate; polymethacrylate resins, such as polymethyl methacrylate; methyl methacrylate/styrene copolymer resins; maleic anhydride/styrene copolymer resins; polyvinyl acetate resins; cellulose resins, such as cellulose propionate resins, cellulose acetate resins, etc.; epoxy resins; polyimide resins; polyamide resins, such as nylon; polyamide imide resins; polyacrylate resins; polyether imide resins; polyether ether ketone resins; polyethylene oxide resins; various polyester resins, such as PET resins; polycarbonate resins; polysulfone resins; polyvinyl ether resins; polyvinyl butyrate resins; polyphenylene ether resins, such as polyphenylene oxide; polyphenylene sulfide resins; polybutylene terephthalate resins; polymethylpentene resins; polyacetal resins; vinyl chloride/vinyl acetate copolymers; ethylene/vinyl acetate copolymers; ethylene/vinyl chloride copolymers; etc., and copolymers and blends of these; also, thermosetting resins, for example, epoxy resins; xylene resins; guanimine resins; diallyl phthalate resins; vinyl ester resins; phenol resins; unsaturated polyester resins, furan resins; polyimide resins; polyurethane resins; maleic acid resins; melamine resins; urea resins; etc., and mixtures of these, but they are not limited to these examples. Examples of preferable resins are epoxy resins, polyimide resins, vinyl resins, phenol resins, nylon resins, polyphenylene ether resins, polypropylene resins, fluorine resins, and ABS resins; examples of still more preferably ones are epoxy resins, polyimide resins, polyphenylene ether resins, fluorine resins, and ABS resins, and examples of especially desirable ones are epoxy resins and polyimide resins. Moreover, the resin bases may consist of single resins or a plurality of resins. Furthermore, resins may be applied to other bases or laminated to make composite bases. In addition, resin bases which can be used in this invention are not limited to molded resins; they may also be composites in which reinforcing materials such as glass fiber reinforcing materials are placed between the resins, or resin films may be formed on bases consisting of various materials such as ceramics, glass, or metals such as silicon.
(28) The ceramics which may be used as base materials include oxide ceramics, such as alumina (Al.sub.2O.sub.3), steatite (MgO.SiO.sub.2), forsterite (2MgO.SiO.sub.2), mullite (3Al.sub.2O.sub.3.2SiO.sub.2), magnesia (MgO), spinel (MgO.Al.sub.2O.sub.3), and beryllia (BeO); non-oxide ceramics, such as aluminum nitride, silicon carbide, etc.; as well as low-temperature fired ceramics, such as glass ceramics However, they are not limited to these examples.
(29) In the bases used in the copper electroplating method of this invention, the parts to be plated are treated before the copper electroplating to make them conductive. For example, if vias will be filled with metallic copper by copper electroplating by the method of this invention, the inner surfaces of the vias are first made conductive. This treatment to make them conductive can be performed by using any publicly known methods, for example, electroless copper plating, direct plating methods, conductive micro particle adsorption processes, gas-phase plating methods, etc., but one is not limited to these examples.
(30) In the copper electroplating method of this invention, the plating temperature (solution temperature) can be set according to the kind of plating bath, but ordinarily it is in the range of 10-40 C., preferably 20-30 C. If the plating temperature is lower than 10 C., the conductivity of the plating solution will be lowered; therefore, the current density during the electrolysis cannot be made high, the rate of growth of the plating film will be slow, and the productivity will be lowered. Moreover, if the plating temperature is higher than 40 C., the brightener may decompose; therefore, this is not desirable. In the copper electroplating method of this invention, one can use any desired kind of current, such as a PPR (pulse periodic reverse) current, etc. The anode current density employed is set according to the kind of plating bath used, but ordinarily it is in the range of 0.1-10 A/dm.sup.2, preferably 1-3 A/dm.sup.2. If it is less than 0.1 A/dm.sup.2, the anode surface will be too large, which is uneconomical, and if it is greater than 10 A/dm.sup.2, the quantity of oxidation decomposition of the brightener ingredient will be increased by the production of oxygen from the anode during the electrolysis; therefore, this is not desirable.
(31) In the copper electroplating method of this invention, one can use any desired kind of electrodes, such as soluble or insoluble anodes. For example, phosphorus-containing copper anodes may be used as soluble anodes; as insoluble anodes, one may use iridium oxide, platinum-lined titanium, platinum, graphite, ferrite, titanium coated with lead dioxide and oxides of platinum group elements, stainless steel, etc. However, one is not limited to these examples. In the plating method of this invention, it is desirable to let air or oxygen pass through the plating solution, raising the dissolved oxygen concentration in the plating solution. It is not desirable to be bound by theory, but it is thought that the dissolved oxygen in the plating solution functions as an oxidant reducing the compounds with the XS.sup. structure. As a method of raising the dissolved oxygen concentration in the plating solution, bubbling air or oxygen is desirable. This bubbling may be of a type which agitates the plating solution, or it may be performed without relationship to agitation. Moreover, the bubbling to raise the dissolved oxygen concentration in the plating solution may be performed during the electroplating process or while the plating process is stopped. Furthermore, agitation may be performed in the plating method of this invention. It is desirable to perform agitation in order to make the supply of the copper ions and additives to the surface of the object being uniformly plated. Air agitation or a jet flow may be used in the plating method of this invention. Agitation by means of air is desirable from the point of view of increasing the dissolved oxygen in the plating solution. Moreover, when agitation is performed by jet flow, agitation by means of air may also be used. Furthermore, one can perform filtering alternately in two tanks or perform circulation filtering. It is especially desirable to perform circulation filtering of the plating solution with a filtering apparatus. The temperature of the plating solution can be made uniform, and dirt, precipitate, etc., can be removed from the plating solution in this way.
(32) By means of the copper electroplating solution of this invention, a composite material with a copper layer on a base can be obtained. By performing copper electroplating using the copper electroplating solution of this invention, the copper layer of the composite material obtained will not have lumps. When vias are filled, the filling is accomplished without gaps. This invention will be explained below by means of working examples, but these examples do not limit the scope of the invention.
EXAMPLES
(33) Analysis Methods:
(34) 1. Galvanostatic Analysis
(35) Galvanostatic analysis was performed in order to screen the performances of copper electroplating solutions containing various additives. Copper electroplating solutions with the following compositions were prepared and, in order to reproduce simulated aged plating solutions, sodium 3-mercapto-1-propane sulfonate (MPS/Tokyo Kasei Co.) was added at 50 ppb. The electrode (platinum rotating disk electrode coated with copper/PIN Co.) was immersed in the simulated aged plating solutions obtained without applying a current, and the potential on the copper (natural potential) was measured under the conditions of 23 C., 2500 rpm, using a PGSTAT302 potentiostat/galvanostat electrochemical analysis system/Eco Chem Co.
(36) Plating Solution Composition Before Addition of MPS:
(37) Copper sulfate.5 H.sub.2O: 200 g/L
(38) Sulfuric acid: 100 g/L
(39) Chlorine: 50 g/L
(40) Bis(3-sulfopropyl)disulfide soda (SPS): 2 mg/L Surfactant: 2 g/L
(41) Various additives: quantities shown in Tables 1 and 2
(42) Remainder: deionized water
(43) 2. Test Evaluating the Via Filling Ability:
(44) The via filling abilities of the additives selected by this screening were evaluated. As the non-plated material (base), Viafill (average diameter 100 m, depth 60 m/CMK Co. was used; as the plating solution, a simulated deteriorated solution in which 100 ppb MPS were added to the copper electroplating solution with the composition mentioned below was used, and via-filling plating was performed by the process described below. After the plating, the vias were cut perpendicularly to the vias and the cut surfaces were observed with a metal microscope (GX51/Olympus Co.).
(45) Plating Solution Composition Before Addition of MPS:
(46) Copper sulfate.5 H.sub.2O: 200 g/L
(47) Sulfuric acid: 100 g/L
(48) Chlorine: 50 g/L
(49) Bis(3-sulfopropyl)disulfide soda (SPS): 2 mg/L
(50) Surfactant: 2 g/L
(51) Various additives: quantities shown in Tables 1 and 2
(52) Remainder: deionized water
(53) Plating Process:
(54) Electroless plating (Cuposit 253 copper bath/Rohm and Haas Electronic Materials Co.; plating conditions: 35 C., 20 minutes)
(55) Acid washing (Acid Cleaner 1022-B: 10%/Rohm and Haas Electronic Materials Co.; 40 C./3 minutes)
(56) Water washing (30-40 C., 1 minute)
(57) Water washing (room temperature, 1 minute)
(58) Acid washing (10% sulfuric acid, 1 minute)
(59) Copper electroplating (various compositions, 22 C., current density: 2 A/dm, 45 minutes)
(60) Water washing (room temperature, 1 minute)
(61) Corrosion inhibitor (Antitarnish 7130 corrosion inhibitor/Rohm and Haas Electronic Materials Co.; 10 C., room temperature, 30 seconds)
(62) Water washing (room temperature, 30 seconds)
(63) Drying (in a dryer: 60 C., 30 seconds)
Working Examples 1-4
(64) The tests were performed using the additives shown in Table 1 in the quantities shown in Table 1. The results are shown in Table 1. Moreover,
(65) TABLE-US-00001 TABLE 1 Galvanostatic measurements Via filling test Quantity Quantity of of additive additive Working Kind of added Eval- added Eval- Overall Examples additive (ppm) uation (ppm) uation evaluation 1 Glyoxylic 300 A 300 Good Good acid 2 Glyoxylic 500 A 500 Good Good acid 3 Semialdehyde 500 A 50 Good Good succinate 4 Semialdehyde 1000 A 100 Good Good succinate
Comparison Examples 1-19
(66) The tests were performed using the additives shown in Table 2 in the quantities shown in Table 2. The results are shown in Table 2. Moreover,
(67) TABLE-US-00002 TABLE 2 Galvanostatic measurements Via filling test Quantity Quantity of of Com- additive additive parison Kind of added Eval- added Eval- Overall Examples additive (ppm) uation (ppm) uation evaluation 1 None (blank) C Bad Bad 2 Phthalaldehyde 1000 C Bad Bad acid 3 Acetaldehyde 1000 B 4 Propionalde- 1000 B hyde 5 Benzaldehyde 1000 C Bad 6 Chlorobenzal- 1000 C Bad dehyde 7 Phenylbenzal- 1000 C Bad dehyde 8 Cinnamal- 1000 C Bad dehyde 9 Hydroxymethyl- 1000 C Bad furfural 10 Formaldehyde 1000 B dimethyl acetal 11 Formic acid 1000 C Bad 12 Oxalic acid 1000 C Bad 13 Succinic acid 1000 C Bad 14 Acrylic acid 1000 B 15 Itaconic acid 1000 C Bad 16 Disodium 1000 C Bad maleate 17 Disodium 1000 C Bad fumarate 18 Glycolic acid 1000 C Bad 19 Acetic acid 1000 C Bad
(68) As is clear from these working and comparison examples, high via filling abilities were observed in the working examples in which aliphatic semialdehydes were used, but no improvement in via filling ability was seen in the example in which the additive was not used (Comparison Example 1), the example in which an aromatic semialdehyde was used (Comparison Example 2), and the examples in which other compounds were used (Comparison Examples 3-19).