Wide-band transparent electrical contacts and interconnects for FPAS and a method of making the same
09640680 ยท 2017-05-02
Assignee
Inventors
- Kyung-Ah SON (Moorpark, CA, US)
- Hasan Sharifi (Agoura Hills, CA)
- Jeong-Sun Moon (Moorpark, CA, US)
- Wah S. Wong (Montebello, CA, US)
- Hwa Chang Seo (Torrance, CA, US)
Cpc classification
H10F77/244
ELECTRICITY
International classification
Abstract
An optical device includes an optically transparent and electrically conducting conductor including graphene, a network of metal nanowires, or graphene integrated with a network of metal nanowires. The optical device includes a II VI compound semiconductor, a III V compound semiconductor, or InAsSb.
Claims
1. An optical device comprising: an optically transparent and electrically conducting conductor comprising graphene, a network of metal nanowires, or graphene integrated with a network of metal nanowires; wherein the optical device comprises a II-VI compound semiconductor, a III-V compound semiconductor, or InAsSb; and said optically transparent and electrically conducting conductor forming electrical contacts and interconnects of an integrated circuit in said optical device; said electrical contacts and interconnects comprising at least a via hole interconnection; the via hole interconnection comprising a via hole coated with a passivation layer, said optically transparent and electrically conducting conductor being formed on the passivation layer on the sidewalls of the passivated via hole.
2. The optical device of claim 1 wherein the optical device further comprises an infrared optical device.
3. The optical device of claim 1 wherein the metal nanowires have an average diameter ranging from 10 nm to 150 nm.
4. The optical device of claim 1 wherein the conductor comprises: metal nanowires with an average diameter of less than 150 nm, an average length of greater than 5 m, a sheet resistance (Rs) of less than or equal to 100 /sq., an optical transmittance (T.sub.) greater than 85% in a visible to a short wavelength IR wavelength range and greater than or equal to 75% in a short wavelength IR to long wavelength IR wavelength range.
5. The optical device of claim 1 wherein the conductor comprises: graphene with an optical transmittance (T.sub.) of greater or equal to 85% from a visible to long wavelength infrared wavelength range.
6. A focal plane array comprising: a detector array having a plurality of II-VI, III-V, or InAsSb detectors, each detector having an ohmic contact and a via hole having sidewalls passivated with a passivation layer; a read out integrated circuit bonded to the detector array; and a wideband transparent conductor coupled to the ohmic contact and through the via hole between each respective detector and a respective contact on the read out integrated circuit for conducting electrical signals between the detector and the read out integrated circuit; said wideband transparent conductor being formed on the passivation layer of said passivated sidewalls; wherein the wideband transparent conductor comprises graphene, a network of metal nanowires, or graphene integrated with a network of metal nanowires.
7. The focal plane array of claim 6 wherein the wideband transparent conductor is transparent to infrared wavelengths.
8. The focal plane array of claim 6 wherein the via hole is in a semiconductor layer and the via hole further comprises a dielectric on the via hole to passivate the via hole.
9. The focal plane array of claim 6 wherein the metal nanowires have an average diameter ranging from 10 nm to 150 nm.
10. The focal plane array of claim 6 wherein: the wideband transparent conductor comprises metal nanowires integrated with ultra thin metal film having a thickness less than 10 nm.
11. The focal plane array of claim 6 wherein: each detector of the plurality of detectors is less than or equal to 10 m10 m in area.
12. The focal plane array of claim 6 wherein the detectors operate in a wavelength range between visible wavelengths and long wavelength infrared wavelengths.
13. The focal plane array of claim 6 wherein the wideband transparent conductor comprises: metal nanowires with an average diameter of less than 150 nm, an average length of greater than 5 m, a sheet resistance (Rs) of less than or equal to 100 /sq., an optical transmittance (T.sub.) greater than 85% in a visible to a short wavelength IR wavelength range and greater than or equal to 75% in a short wavelength IR to long wavelength IR wavelength range.
14. The focal plane array of claim 6 wherein the wideband transparent conductor comprises: graphene with an optical transmittance (T.sub.) of greater than or equal to 85% from a visible to long wavelength infrared wavelength range.
15. A method of making a focal plane array comprising: providing a detector array having a plurality of II-VI, III-V, or InAsSb detectors, each detector having an ohmic contact and a via hole having passivated sidewalls; bonding a read out integrated circuit to the detector array; and forming a wideband transparent conductor coupled to the ohmic contact and through the via hole having passivated sidewalls between each respective detector and a respective contact on the read out integrated circuit for conducting electrical signals between the detector and the read out integrated circuit; wherein the wideband transparent conductor comprises graphene, a network of metal nanowires, or graphene integrated with a network of metal nanowires.
16. The method of claim 15 wherein the wideband transparent conductor is transparent to infrared wavelengths.
17. The method of claim 15 wherein the via hole is formed in a semiconductor layer and the via hole further comprises a dielectric on a sidewall of the via hole to passivate the via hole.
18. The method of claim 15 wherein the metal nanowires have an average diameter ranging from 10 nm to 150 nm.
19. The method of claim 15 wherein: the ohmic contact of the wideband transparent conductor to the detector comprises metal nanowires having a diameter of less than or equal to 150 nm; and a wideband transparent conductor on a sidewall of the via hole comprises metal nanowires having a diameter of less than or equal to 70 nm.
20. The method of claim 15 wherein: the wideband transparent conductor comprises metal nanowires integrated with ultra thin metal film having a thickness less than 10 nm.
21. The method of claim 15 wherein: each detector of the plurality of detectors is less than or equal to 10 m10 m in area.
22. The method of claim 15 wherein the detectors operate in a wavelength range between visible wavelengths and long wavelength infrared wavelengths.
23. The method of claim 15 wherein the wideband transparent conductor comprises: metal nanowires with an average diameter of less than 150 nm, an average length of greater than 5 m, a sheet resistance (Rs) less than or equal to 100 /sq., an optical transmittance (T.sub.) greater than 85% in a visible to a short wavelength IR wavelength range and greater than or equal to 75% in the short wavelength IR to long wavelength IR wavelength range.
24. The method of claim 15 wherein the wideband transparent conductor comprises: graphene with an optical transmittance (T.sub.) of greater than or equal to 85% from a visible to long wavelength infrared wavelength range.
25. An optical device comprising: an optically transparent and electrically conducting conductor comprising graphene, a network of metal nanowires, or graphene integrated with a network of metal nanowires; wherein the optical device comprises a II-VI compound semiconductor, a III-V compound semiconductor, or InAsSb; wherein: the conductor comprises metal nanowires integrated with ultra thin metal film having a thickness less than 10 nm.
26. A focal plane array comprising: a detector array having a plurality of II-VI, III-V, or lnAsSb detectors, each detector having an ohmic contact and a via hole; a read out integrated circuit bonded to the detector array; and a wideband transparent conductor coupled to the ohmic contact and through the via hole between each respective detector and a respective contact on the read out integrated circuit for conducting electrical signals between the detector and the read out integrated circuit; wherein the wideband transparent conductor comprises graphene, a network of metal nanowires, or graphene integrated with a network of metal nanowires; and wherein: an ohmic contact of the wideband transparent conductor to the detector comprises metal nanowires having a diameter of less than or equal to 150 nm; and a wideband transparent conductor on a sidewall of the via hole comprises metal nanowires having a diameter of less than or equal to 70 nm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(12) In the following description, numerous specific details are set forth to clearly describe various specific embodiments disclosed herein. One skilled in the art, however, will understand that the presently claimed invention may be practiced without all of the specific details discussed below. In other instances, well known features have not been described so as not to obscure the invention.
(13) The present disclosure describes IR transparent electrical contacts/interconnects for IR detectors and focal plane arrays (FPAs) and a method of making them, which will enable small pixels less than or equal to 5 m5 m in size with a high fill factor to realize high quantum efficiency in a large format of greater than 5 k5 k, for example.
(14) Wide band transparent conductors (WTCs) for electrical contacts and interconnects are described based on nanostructured materials, which may be metal nanowires, such as silver nanowire (Ag NW), metal nanowires, such as Ag NW integrated with atomic layer deposition (ALD) of ultra thin (<10 nm) metal film, graphene, and graphene integrated with nanowires. The WTCs may also be referred to as infrared transparent conductors (ITCs), when used for infrared detectors.
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(18) The near constant spectral transmittance of >95%, as shown in
(19) The sheet resistance R.sub.s measured for epitaxial graphene ranges from 200 750 /sq. depending on the number of graphene layers and may be reduced to form electrical contacts and interconnects by chemical doping or by integrating electrically conductive nanowires into the graphene.
(20) Graphene for wide band transparent conductor (WTC) contacts and interconnects may be grown on a substrate, which may be metal film or metal foil, using chemical vapor deposition (CVD), and may be transferred to various target surfaces, including semiconductors, polymers, and glass.
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(22) Wide band transparent conductor (WTC) materials may be integrated as electrical contacts and or interconnects in a two dimensional (2D) or a three dimensional (3D) configuration for IR detectors and focal plane arrays (FPAs).
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(26) The WTC contacts and interconnects may be integrated in a 3D structure for a FPA and a ROIC, which has the advantage of eliminating the need for indium bump bonding, which is currently used to integrate IR detector arrays to read out integrated circuits (ROIC), as described above. The WTC contacts and interconnects disclosed herein enable wafer level integration of small IR pixels, for example, less than 5 m by 5 m in size to a ROIC. Large format FPAs may be realized with, for example, greater than 5 k5 k formats and an external QE enhancement as high as QE20% compared to conventional non transparent metal contacts and interconnects.
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(28) Other materials have been considered for infrared transparent conductors including ultra thin metal films (UTMF), metal oxide semiconductors, and carbon nanotube (CNT).
(29) It is important for ohmic contacts to be made to detector diodes. Given the low detector bias voltage of 100 200 mV in InAsSb IR detectors, a low ohmic contact resistance to n+ InAsSb is highly desirable. It is known that indium makes a good n type contact to InAsSb, where InAsSb has a band gap of 0.17 0.35 eV and a work function () of 4.9 eV. The work function difference between In ( 4.12 eV) and Ag ( 4.26 eV) is only 0.14 eV. In the case of GaInAs, which has a band gap of 0.35 1.47 eV, Sn provides a good n type ohmic contact. The work function difference between Sn ( 4.42 eV) and Ag ( 4.26 eV) is just 0.16 eV. These small differences to the closely related III V materials systems indicate that Ag can form good n type ohmic contacts to the n+ InAsSb layer 40 as shown in
(30) A simple band diagram of Ag on n+ InAsSb is depicted in
(31) Silver nanowire (Ag NW) networks prepared with different diameters (25 nm, 60 nm, 115 nm) and aspect ratios were studied. The best results in terms of optical transmittance and sheet resistance were obtained with Ag NWs with an average diameter of 115 nm and an average length of 25 m.
(32) For example,
(33) For Ag NW integration in 2 m diameter via holes as well as other larger via holes, Ag NW25 (average diameter 25 nm) is better suited for via hole integration. Ag NW115 (average diameter 115 nm) is too stiff to be integrated to via holes. In terms of IR transmittance, an Ag NW network consisting of Ag NW115 is better than that of Ag NW25 in a longer wavelength range (MWIR LWIR), in particular.
(34) A process for 3D integration of Ag NWs in vias, is to first deposit Ag NW25 in the via holes and then spin coat Ag NW115 for top contacts with high optical transmittance. For via holes, atomic layer deposition (ALD) of ultra thin (<10 nm) metal film may also be combined with the Ag NW25 deposition.
(35) The present disclosure of optically transparent and electrically conductive conductors may be applied in many optical devices. The focal plane application described above is just one such application.
(36) The present disclosure includes the following concepts.
(37) Concept 1. An optical device comprising:
(38) an optically transparent and electrically conducting conductor comprising graphene, a network of metal nanowires, or graphene integrated with a network of metal nanowires;
(39) wherein the optical device comprises a II VI compound semiconductor, a III V compound semiconductor, or InAsSb.
(40) Concept 2. The optical device of concept 1 wherein the optical device further comprises an infrared optical device.
(41) Concept 3. The optical device of concept 1 wherein the metal nanowires have an average diameter ranging from 10 nm to 150 nm.
(42) Concept 4. The optical device of concept 1 wherein:
(43) the conductor comprises metal nanowires integrated with ultra thin metal film having a thickness less than 10 nm.
(44) Concept 5. The optical device of concept 1 wherein the conductor comprises:
(45) metal nanowires with an average diameter of less than 150 nm, an average length of greater than 5 m, a sheet resistance (R.sub.s) of less than or equal to 100 /sq., an optical transmittance (T.sub.) greater than 85% in a visible to a short wavelength IR wavelength range and greater than or equal to 75% in a short wavelength IR to long wavelength IR wavelength range.
(46) Concept 6. The optical device of concept 1 wherein the conductor comprises:
(47) graphene with an optical transmittance (T.sub.) of greater or equal to 85% from a visible to long wavelength infrared wavelength range.
(48) Concept 7. A focal plane array comprising:
(49) a detector array having a plurality of II VI, III V, or InAsSb detectors, each detector having an ohmic contact and a via hole;
(50) a read out integrated circuit bonded to the detector array; and
(51) a wideband transparent conductor coupled to the ohmic contact and through the via hole between each respective detector and a respective contact on the read out integrated circuit for conducting electrical signals between the detector and the read out integrated circuit;
(52) wherein the wideband transparent conductor comprises graphene, a network of metal nanowires, or graphene integrated with a network of metal nanowires.
(53) Concept 8. The focal plane array of concept 7 wherein the wideband transparent conductor is transparent to infrared wavelengths.
(54) Concept 9. The focal plane array of concept 7 wherein the via hole is in a semiconductor layer and the via hole further comprises a dielectric on the via hole to passivate the via hole.
(55) Concept 10. The focal plane array of concept 7 wherein the metal nanowires have an average diameter ranging from 10 nm to 150 nm.
(56) Concept 11. The focal plane array of concept 7 wherein:
(57) an ohmic contact of the wideband transparent conductor to the detector comprises metal nanowires having a diameter of less than or equal to 150 nm; and
(58) a wideband transparent conductor on a sidewall of the via hole comprises metal nanowires having a diameter of less than or equal to 70 nm.
(59) Concept 12. The focal plane array of concept 7 wherein:
(60) the wideband transparent conductor comprises metal nanowires integrated with ultra thin metal film having a thickness less than 10 nm.
(61) Concept 13. The focal plane array of concept 7 wherein:
(62) each detector of the plurality of detectors is less than or equal to 10 m10 m in area.
(63) Concept 14. The focal plane array of concept 7 wherein the detectors operate in a wavelength range between visible wavelengths and long wavelength infrared wavelengths.
(64) Concept 15. The focal plane array of concept 7 wherein the wideband transparent conductor comprises:
(65) metal nanowires with an average diameter of less than 150 nm, an average length of greater than 5 m, a sheet resistance (R.sub.s) of less than or equal to 100 /sq., an optical transmittance (T.sub.) greater than 85% in a visible to a short wavelength IR wavelength range and greater than or equal to 75% in a short wavelength IR to long wavelength IR wavelength range.
(66) Concept 16. The focal plane array of concept 7 wherein the wideband transparent conductor comprises:
(67) graphene with an optical transmittance (T.sub.) of greater than or equal to 85% from a visible to long wavelength infrared wavelength range.
(68) Concept 17. A method of making a focal plane array comprising:
(69) providing a detector array having a plurality of II VI, III V, or InAsSb detectors, each detector having an ohmic contact and a via hole;
(70) bonding a read out integrated circuit to the detector array; and
(71) forming a wideband transparent conductor coupled to the ohmic contact and through the via hole between each respective detector and a respective contact on the read out integrated circuit for conducting electrical signals between the detector and the read out integrated circuit;
(72) wherein the wideband transparent conductor comprises graphene, a network of metal nanowires, or graphene integrated with a network of metal nanowires.
(73) Concept 18. The method of concept 17 wherein the wideband transparent conductor is transparent to infrared wavelengths.
(74) Concept 19. The method of concept 17 wherein the via hole is formed in a semiconductor layer and the via hole further comprises a dielectric on a sidewall of the via hole to passivate the via hole.
(75) Concept 20. The method of concept 17 wherein the metal nanowires have an average diameter ranging from 10 nm to 150 nm.
(76) Concept 21. The method of concept 17 wherein:
(77) the ohmic contact of the wideband transparent conductor to the detector comprises metal nanowires having a diameter of less than or equal to 150 nm; and
(78) a wideband transparent conductor on a sidewall of the via hole comprises metal nanowires having a diameter of less than or equal to 70 nm.
(79) Concept 22. The method of concept 17 wherein:
(80) the wideband transparent conductor comprises metal nanowires integrated with ultra thin metal film having a thickness less than 10 nm.
(81) Concept 23. The method of concept 17 wherein:
(82) each detector of the plurality of detectors is less than or equal to 10 m10 m in area.
(83) Concept 24. The method of concept 17 wherein the detectors operate in a wavelength range between visible wavelengths and long wavelength infrared wavelengths.
(84) Concept 25. The method of concept 17 wherein the wideband transparent conductor comprises:
(85) metal nanowires with an average diameter of less than 150 nm, an average length of greater than 5 m, a sheet resistance (R.sub.s) less than or equal to 100 /sq., an optical transmittance (T.sub.) greater than 85% in a visible to a short wavelength IR wavelength range and greater than or equal to 75% in the short wavelength IR to long wavelength IR wavelength range.
(86) Concept 26. The method of concept 17 wherein the wideband transparent conductor comprises:
(87) graphene with an optical transmittance (T.sub.) of greater than or equal to 85% from a visible to long wavelength infrared wavelength range.
(88) Having now described the invention in accordance with the requirements of the patent statutes, those skilled in this art will understand how to make changes and modifications to the present invention to meet their specific requirements or conditions. Such changes and modifications may be made without departing from the scope and spirit of the invention as disclosed herein.
(89) The foregoing Detailed Description of exemplary and preferred embodiments is presented for purposes of illustration and disclosure in accordance with the requirements of the law. It is not intended to be exhaustive nor to limit the invention to the precise form(s) described, but only to enable others skilled in the art to understand how the invention may be suited for a particular use or implementation. The possibility of modifications and variations will be apparent to practitioners skilled in the art. No limitation is intended by the description of exemplary embodiments which may have included tolerances, feature dimensions, specific operating conditions, engineering specifications, or the like, and which may vary between implementations or with changes to the state of the art, and no limitation should be implied therefrom. Applicant has made this disclosure with respect to the current state of the art, but also contemplates advancements and that adaptations in the future may take into consideration of those advancements, namely in accordance with the then current state of the art. It is intended that the scope of the invention be defined by the Claims as written and equivalents as applicable. Reference to a claim element in the singular is not intended to mean one and only one unless explicitly so stated. Moreover, no element, component, nor method or process step in this disclosure is intended to be dedicated to the public regardless of whether the element, component, or step is explicitly recited in the Claims. No claim element herein is to be construed under the provisions of 35 U.S.C. Sec. 112, sixth paragraph, unless the element is expressly recited using the phrase means for . . . and no method or process step herein is to be construed under those provisions unless the step, or steps, are expressly recited using the phrase comprising the step(s) of . . . .