Certain dimers as crystallization depressants
09637698 ยท 2017-05-02
Assignee
Inventors
- Suresh Narine (Peterborough, CA)
- Laziz Bouzidi (Peterborough, CA)
- Bruce Darling (Peterborough, CA)
- Mark Baker (Peterborough, CA)
- Shaojun Li (Peterborough, CA)
- Ali Mahdevari (Peterborough, CA)
Cpc classification
C07C69/593
CHEMISTRY; METALLURGY
C10L2200/0476
CHEMISTRY; METALLURGY
Y02E50/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
C10L1/19
CHEMISTRY; METALLURGY
Abstract
This application relates to certain dimers as crystallization depressants for biodiesel fuels, and methods for making the same. Such dimers, due to their particular structure and conformation, disrupt the regular packing of linear saturated fatty acid methyl esters, thereby delaying nucleation and mitigating crystal growth. In some embodiments, the dimer includes (E)-1-(1-(oleoyloxy)-3-(stearoyloxy)propan-2-yl) 18-(1-(oleoyloxy)-3-(stearoyloxy)propan-2-yl)octadec-9-enedioate.
Claims
1. A biodiesel crystallization depressant composition comprising a triacylglycerol dimer, which is (E)-1-(1-(oleoyloxy)-3-(stearoyloxy)propan-2-yl) 18-(1-(oleoyloxy)-3-(stearoyloxy)propan-2-yl)octadec-9-enedioate, mixed with a biodiesel fuel.
2. The composition of claim 1, wherein the biodiesel fuel comprises methyl palmitate.
3. The composition of claim 2, wherein the triacylglycerol dimer and methyl palmitate are mixed to a molar fraction, X.sub.D, where X ranges from greater than 0 to 1.0.
4. The composition of claim 3, wherein the mixture of triacylglycerol dimer and methyl palmitate comprises a binary phase behavior comprising one or more eutectics.
5. The composition of claim 3, wherein the mixture of triacylglycerol dimer and methyl palmitate comprises a eutectic at molar fraction 0.05.sub.D.
6. The composition of claim 3, wherein the mixture of triacylglycerol dimer and methyl palmitate, comprises a maximum depression of crystallization onset at molar fraction 0.10.sub.D.
7. The composition of claim 3, wherein the mixture of triacylglycerol dimer and methyl palmitate, comprises the optimum exhibit of crystal packing at molar fraction 0.15.sub.D.
8. The composition of claim 3, wherein the mixture of triacylglycerol dimer and methyl palmitate comprises a singularity at approximately 0.40.sub.D and 0.75.sub.D.
9. The composition of claim 1, wherein the triacylglycerol dimer comprises an onset of crystallization at 15.5 C.
10. The composition of claim 3, wherein the mixture of triacylglycerol dimer and methyl palmitate, comprises an onset of crystallization at 20 C. where the molar fraction is at 0.05.sub.D.
11. The composition of claim 3, wherein the mixture of triacylglycerol dimer and methyl palmitate, comprises an onset of crystallization at 18.3 C. where the molar fraction is at 0.10.sub.D.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1)
(2) FIGS. 2A1, 2A2, and 2A3 depicts crystallization thermograms of Compound D/MeP mixtures cooled at 1 C./min.
(3)
(4)
(5) FIGS. 3A1, 3A2, 3A3, and 3A4 depict thermograms of Compound D/MeP mixtures obtained with heating at 1 C./min. The Compound D molar ratio is indicated above each curve.
(6)
(7) , H.sub.2) and P3 (
, H.sub.3).
(8) ) and enthalpy of subsequent endotherms () recorded for the Compound D/MeP mixtures.
(9)
(10)
(11)
(12)
DETAILED DESCRIPTION OF THE INVENTION
(13) It is generally known that additives suppress the crystallization of biodiesel and delays the rate of nucleation and/or crystal growth processes. At the nucleation level, additives delay the formation of critical nuclei from embryo clusters through molecular-level interactions between the crystallizing host molecules and the interfering additive molecules. The crystal growth is delayed when the additive prevents the adsorption and incorporation of crystallizing host molecules at the growing crystal surfaces. The additive is most efficient when both length scales are impacted. The disturbance to crystallization is therefore manifested at both the nanostructure and microstructure levels. The changes may be evidenced depending on concentration by specific changes to crystal structure and polymorphism, and microstructure, i.e., fat network and crystal shape and habit.
(14) Polarized Light Microscopy (PLM) is an efficient technique to study the microstructure of lipid systems. The development of fat crystals from the start of crystallization to the complete fat network can be exposed by time/temperature resolved PLM, or thermo-microscopy. The technique also allows access to nucleation parameters when the rate of nucleation is low or the rate of crystal formation (number of crystals per time) is low, i.e., when individual crystals can be individually counted and considered as nuclei.
(15) X-Ray Diffraction (XRD) is a useful tool for studying crystallization at the molecular and nanoscale levels. It allows access to the details of the lamellar packing, as well as the subcell structure of the fat crystals, and provides information on the intermolecular interactions at play during the development of the crystal phases. XRD also provides valuable information on the crystal arrangement, homogeneity and order state at the crystallized domains which are usually at the nanoscale. The technique provides access to the electronic density map which in turn provides an indication of the localization of atoms/group of atoms.
(16) In this application, a model binary system made of methyl palmitate (MeP) and Compound D was investigated using DSC, XRD and PLM. A complex and unusual phase behavior was uncovered for this system. The phase diagram presented an apparent eutectic at approximately 5% of Compound D, followed by three stepped transformation lines indicating three concentration regions of defined phases of increasing stability. The crystal packing as detected by XRD for the solid phases were shown to be guided by the bulky Compound D molecules to form exclusively orthorhombic crystals. The findings are explained by the formation of Compound D/MeP composite units in which the dimer associates with the MeP molecules at its fatty acid branches and bridge levels starting from concentrations as low as 10%. The association forms in the liquid state where the mobility of MeP and free rotation of the Compound D branches are favorable. The disruptive effect of Compound D on the packing of the saturated FAME was effective only at low concentrations (<0.10), because there were not enough Compound D carriers to form the Compound D/MeP units.
(17) It is surmised that the oligomers, because of their particular structure and conformation, disrupt the regular packing of the linear saturated FAMEs, thereby delaying nucleation and mitigating crystal growth. The chemical structure of Compound D is shown in Scheme 1. Compound D which has cis-double bonds in two of its carbon chains is used as a model molecule to study the mechanisms with which it disturbs the packing of a common FAME in biodiesel, namely MeP. Also, we examine the extent to which Compound D can delay nucleation and affect crystal growth and crystal size.
(18) ##STR00001##
(19) The thermal properties of thirteen (13) Compound D/MeP mixtures were investigated using Differential Scanning calorimetry (DSC). Crystal structure and microstructure of selected mixtures were examined by X-Ray Diffraction (XRD) and Polarized Light Microscopy (PLM), respectively, in order to develop a better understanding of the relationship between structure and physical properties.
(20) Materials and Methods of Preparation for Compound D
(21) Materials
(22) Methyl Palmitate (MeP) purchased from Sigma-Aldrich (Oakville, Ontario) at a claimed purity of 96% was further purified in our laboratory to a purity greater than 99%. The purity of MeP was determined by GC-FID. The sample was run as is in chloroform, using a Zebron Capillary GC (ZB-5HT Inferno) Column (Terrance, Calif., USA). D was synthesized with a purity of more than 99%. The purity of Compound D was determined by a Waters Alliance (Milford, Mass.) e2695 HPLC system fitted with a Waters ELSD 2424 evaporative light scattering detector.
(23) Stearoyl chloride (98%), N,N-dicyclohexylcarbodiimide (DCC), 4-dimethylaminopyridine (DMAP), Grubbs generation II catalyst and sodium borohydride were purchased from Sigma-Aldrich. 2,3-dihydroxypropyl oleate and 1,18-Octadec-9-enedioic acid were prepared. Chloroform was purified by distillation over calcium hydride.
(24) Compound D and MeP were mixed in the desired molar fractions, and then melted and homogenized using a mechanical stirrer. Special care was taken for the overall handling and storage (0 C.) of the samples. The molar fractions, X.sub.D, used are 0, 0.025, 0.05, 0.1, 0.2, 0.3, 0.40, 0.50, 0.60, 0.70, 0.80, 0.90 and 1.00.
(25) Analytical MethodsNuclear Magnetic Resonance (.sup.1H and .sup.13C-NMR)
(26) .sup.1H and .sup.13C-NMR spectra were recorded on a Bruker Advance III 400 spectrometer (Bruker BioSpin MRI GmbH, Karlsruhe, Germany) at a frequency of 400 MHz and 100 MHz respectively, using a 5 mm BBO probe. 1D .sup.1H Spectra were acquired at 25 C. over a 16-ppm spectral window with a 1 s recycle delay, 32 transients. 1D .sup.13C spectra were acquired at 25 C. over a 240-ppm spectral window with a 0.2 s recycle delay, 2048 transients. NMR spectra were Fourier transformed, phase corrected, and baseline corrected. Window functions were not applied prior to Fourier transformation. Chemical shifts were referenced relative to residual solvent peaks.
(27) High Performance Liquid Chromatography (HPLC)
(28) HPLC was carried on a Waters Alliance (Milford, Mass., USA) e2695 HPLC system fitted with a Waters ELSD 2424 evaporative light scattering detector. The HPLC system includes an inline degasser, a pump, and an auto-sampler. The temperature of the column (C18, 150 mm4.6 mm, 5.0 m, X-Bridge column, Waters Corporation, MA, USA) was maintained at 35 C. by a Waters Alliance column oven. The ELSD nitrogen flow was set at 25 psi with nebulization and drifting tubes maintained at 12 C. and 55 C., respectively. Gain was set at 500. The mobile phase was chloroform:acetonitrile (50:50)v run for 30 min at a flow rate of 0.2 mL/min. 1 mg/mL (w/v) solution of sample in chloroform was filtered through single step filter vial (Thomson Instrument Company, CA, USA) and 0.5 mL of sample was passed through the C18 column by reversed-phase in isocratic mode. All solvents were HPLC grade and obtained from VWR International (Mississauga, ON, Canada).
(29) Differential Scanning Calorimetry
(30) A differential scanning calorimeter (DSC) Q200 model (TA Instruments, New Castle, Del.) was used to investigate the thermal properties of the samples. The DSC measurements were carried out under a nitrogen flow of 50 mL/min. Samples of approximately 0.3 to 0.5 (0.1) mg in a hermetically sealed aluminum DSC pan were subjected to the same thermal protocol to allow for comparison. The sample was first equilibrated at 90 C. for 10 min, a temperature and a time over which crystal memory was erased, then cooled with a constant rate (1K/min) down to 90 C., point at which the crystallization was deemed complete. The sample was held at 90 C. for 10 min then reheated to 90 C. at the same rate of 1.0 K/min to obtain the melting profiles. All measurement temperatures are reported to a certainty of better than 0.5 C. The TA Universal Analysis software together with a method developed by us (Bouzidi et al., 2005) was used to analyze the data and extract the main characteristics of the peaks (peak temperature, T.sub.p; onset temperature, T.sub.On; offset temperature, T.sub.Off; enthalpy, H; and full width at half maximum, FWHM). The temperature window over which a thermal event occurs is defined as the absolute value of the difference between T.sub.Off and T.sub.On of that event. The positions of non-resolved thermal events were estimated using the first and second derivatives of the differential heat flow and their other characteristics were simply estimated using the software elements.
(31) Polarized Light Microscopy
(32) A polarized light microscope, PLM, (Leica DM2500P, Leica Microsystems, Wetzlar, Germany) fitted with a Leica (DFC420C) digital camera was used for image capture. A Linkam LS 350 temperaturecontrolled stage (Linkam Scientific Instruments, Tadworth, Surrey, UK) fitted to the PLM was used to process the samples.
(33) A small droplet of material was carefully pressed between a preheated glass microscope slide and cover-slip ensuring a uniform thin layer of sample. The sample was melted at 90 C. for 15 min to delete all crystal memory then cooled a rate of 1 K/min down to 90 C. where the sample was completely crystallized. Time resolved images (0.5 min or 0.5 C) were taken at 500 magnification starting from the liquid state until the crystallization is complete. Images of the fully crystallized material were recorded at 50, 100 and 500 magnification.
(34) X-Ray Diffraction
(35) A Panalytical Empyrean X-ray diffractometer (PANalytical B.V., Lelyweg, The Netherlands) equipped with a filtered Cu-K.sub. radiation source (=0.1542 nm) and a PIXcel.sup.3D detector was used in line-scanning mode (255 lines over 3.347 degree wide detector) for XRD measurements. The XRD patterns were recorded between 1.2 and 70 (2) in 0.0131 steps, at 45 kV and at 40 mA. The procedure was automated and controlled by PANalytical's Data Collector (V 3.0c) software. The samples were processed in the XRD chamber using a 700 Series Cryostream Plus cooling system (Oxford Cryosystems, Oxford, UK) fitted to the diffractometer. The sample was heated to 80 C., hold at that temperature for 5 min to delete all crystal memory then cooled down to 60 C. at a rate of 1 K/min. The temperature was controlled to better than 0.5 C. The data were processed and analyzed using XPert HighScore V3.0 software (PANalytical). We refer to the range 2=[0.3-15] and [15-70] as the small- and wide-angle scattering regions, respectively.
(36) Synthesis and Characterization of the Dimer
(37) The synthesis route of the dimer is shown in Scheme 2. Compound D was prepared from 1-oleyol-3-stearoyl-2-hydroxyl propane (2) and 1,18-Octadec-9-enedioic acid (3). 1-oleyol-3-stearoyl glycerol (2) was synthesized from 2,3-dihydroxypropyl oleate (1) and stearoyl chloride in the presence of pyridine.
(38) ##STR00002##
Synthesis of 1-oleyol-3-stearoyl-2-hydroxyl propane (2)
(39) To a solution of (32.4 mmol) 2,3-dihydroxypropyl oleate (1) in 200 mL chloroform, stearoyl chloride (32.4 mmol) was added. Then (48.6 mmol) pyridine was added to reaction solution drop wise. The reaction mixture was stirred at room temperature overnight. The reaction mixture was diluted with another 160 mL chloroform. The organic layer was washed with water (3300 mL), followed sequentially by 5% HCl (2300 mL), water (2300 mL), 4% NaHCO.sub.3 (2300 mL), water (3300 mL). The organic layer was dried on Na.sub.2SO.sub.4. After chloroform was removed, the residue was purified by column chromatography with hexanes/ethyl acetate=20:1.
(40) Yield: 73%
(41) .sup.1H-NMR (in CDCl.sub.3, ppm): 5.34 ppm (2H, m), 4.18-4.14 ppm (4H, m), 2.36-2.33 ppm (4H, t), 2.02-2.00 ppm (4H, t), 1.62 ppm (4H, m), 1.34-1.26 ppm (46H, m), 0.88 ppm (6H, t).
Synthesis of (E)-1-(1-(oleoyloxy)-3-(stearoyloxy)propan-2-yl) 18-(1-(oleoyloxy)-3-(stearoyloxy)propan-2-yl) octadec-9-enedioate (Compound D dimer)
(42) To a solution of (1 mmol) 1-oleyol-3-stearoyl-2-hydroxyl propane (2) and (1 mmol) diacid in 10 mL CHCl.sub.3 under the protection of N.sub.2, 0.2 mmol DMAP was added, followed by 1.2 mmol DCC. The reaction was carried out at room temperature overnight. The precipitated dicyclohexylurea was removed by filtration. The organic phase was diluted with 10 mL chloroform, then washed sequentially with water (320 mL), 4% aqueous NaHCO.sub.3 (2200 mL) and brine (3200 mL), and then dried over Na.sub.2SO.sub.4. After filtration, the filtrate was concentrated with a rotary-evaporator and the residue was purified by column chromatography with ethyl acetate/hexanes=1:20.
(43) .sup.1H-NMR (in CDCl.sub.3, ppm): =5.36-5.30 (6H, m, CHCH), 5.24 (2H, m, CH.sub.2CH(O)CH.sub.2), 4.28-4.25 (4H, dd, CH(O)CH.sub.2O), 4.14-4.10 (4H, dd, CH(O)CH.sub.2O), 2.31-2.27 (12H, t, OOCCH .sub.2CH.sub.2), 2.01-1.92 (12H, m, CHCHCH.sub.2CH.sub.2), 1.63-1.60 (12H, m, OOCCH.sub.2CH.sub.2), 1.30-1.27 (112H, m, CH .sub.2), 0.90-0.86 (12H, t, CH .sub.3);
(44) .sup.13C-NMR (in CDCl.sub.3, ppm): =173.28, 172.84, 130.26, 129.99, 129.69, 68.85, 62.07, 34.18, 34.03, 34.03, 32.58, 31.91, 29.75, 29.69, 29.65-29.05, 27.20, 27.16, 24.85, 22.67, 14.10. Yield: 70.9%. Purity: 99.9%
Results and AnalysisCrystal Structure
(45) The WAXD spectra of the mixture with X.sub.D0.10, 0.50.sub.D and MeP are shown in
(46) The intensity of the (200) line increased practically exponentially from 0.025.sub.D to 0.10.sub.D3 and dropped to a third of its value for X.sub.D indicating that it can be safely attributed to a Compound D phase. The 4.28 -line which appeared only for the mixtures, and not for any of the pure components, increased also exponentially supporting the presence of a Compound D/MeP mixed phase whose content increased with increasing Compound D. Both the 4.04 - and 4.10 -lines increased with increasing X.sub.D but at a different rate. The 4.04 (020) line increased much more rapidly than the 4.10 (
(47) The small angle diffraction spectra are shown in
(48) The repeat unit of the chain packing of Compound D (d.sub.001=149.10 ) and all mixtures with X.sub.D>0.10 is three times larger than those for mixtures with X.sub.D<0.10. This length can accommodate three dimers stacked along the c-axis. The fact that only the odd harmonics were present indicates that the nature of the packing is different from the packing initiated by MeP and suggests that units of Compound D/MeP are the building blocks of the chain packing.
(49) TABLE-US-00001 TABLE 1 Wide and small angle x-ray diffraction data. Miller indices are those of the orthorhombic crystal structure (-form). X.sub.D (110) (
Crystallization Behavior
(50) The DSC cooling thermograms are displayed in
(51) A plot of the enthalpy of the individual peaks (
(52) The noticeable change in the peak temperature of P1 (MeP peak) which occurred for the mixtures having a concentration of Compound D between 0.00 to 0.2, indicates that Compound D perturbs the packing of MeP via its two cis-branches because there is not enough Compound D molecules to accommodate all the MeP chains to act as a unit. This may be explained by a growing tendency of the MeP molecules to form lamellae rather than associate with Compound D due to mean free path considerations.
(53) Note that the shape of the thermograms of the 0.10.sub.D and 0.20.sub.D mixture are also reminiscent of Compound D, suggesting that the D/MeP parasitic association was ongoing for some of the Compound D molecules even at very low MeP content. The competition between MeP lamellae formation and association mechanisms seems to have been most active for the mixtures between 0.40.sub.D and 0.10.sub.D, included, as suggested by the relative changes observed in the shape of P1 and P2, and the events between them.
(54) The interesting variation of the intensity of the different peaks show that such a packing is possible. MeP may be the interstitial molecule that is probed by the 020 reflection of the orthorhombic cell, the only crystal form detected by XRD for all the mixtures. Furthermore, the value of the 001d-spacing (50 ) for Compound D and the Compound D-rich mixtures can account for the packing of the units made of the associated MeP in Compound D. The peculiar variation of the intensity of the 4.04 and 4.10 peaks in the [0.00 to 0.2] concentration range may be related to the balance between MeP lamellar formation and MePCompound D association.
(55) Melting Behavior and Phase Development
(56) The heating thermograms of the Compound D/MeP binary system are relatively complex (
(57) The complexity of the transformation behavior of the Compound D/MeP binary system is well represented by the phase diagram constructed using the peak temperature of the resolved peaks detected in the heating cycles of the Compound D/MeP mixtures shown in
(58) The kinetic phases of this binary system can be located below the offset temperature of melting (T.sub.off1, in
(59) The enthalpy of P1 decreased very noticeably while that of P2 showed a Tamman like maximum at 0.20.sub.D, plateaued for 0.30.sub.D to 0.70.sub.D then increased again to reach its maximum for the pure Compound D (
(60) Microstructure
(61) To better understand the microstructural changes, two mixtures (0.05.sub.D and 0.10.sub.D) were chosen to be studied in more detail. The characterization of pure Compound D and MeP crystals provide a baseline for comparison. Multi time PLM measurements were performed during the crystallization of the samples. The first crystals of pure Compound D appeared at 15.5 C. as small entities (
(62) The crystals of the 0.05.sub.D mixture continue to grow and form aggregates, as shown in the sample image taken at 19 C. (
(63) The microstructure shown by these mixtures may be related to their DSC melting traces. The mixture which presented a dominant MeP peak (P1 in
(64) As a general recap, the phase behavior of a model binary system made of methyl palmitate (MeP) and (E)-1-(1-(oleoyloxy)-3-(stearoyloxy)propan-2-yl) 18-(1-(oleoyloxy)-3-(stearoyloxy)propan-2-yl)octadec-9-enedioate (Compound D), a triacylglycerol dimer which can be produced safely and inexpensively by metathesis of natural oil, was investigated using DSC, XRD and PLM. The XRD data evidenced that the solid phases formed after a relatively slow cooling (1 K/min) were in the orthorhombic crystal symmetry. The crystal packing was shown to be guided by the bulky Compound D molecules at concentration levels as low as 10%.
(65) The phase diagram obtained using the DSC cooling traces presented a singularity at the 10% mixture for all the characteristic transition temperatures. At this level of loading, the onset of crystallization of MeP was reduced by 5-6 C. For richer mixtures, Compound D had practically no apparent effect on the induction of crystallization. The typical Tamman triangle presented by the enthalpy of the individual peaks indicated a particular reaction at X.sub.D3=0.15 confirming the possible eutectic displayed in the liquidus line of the cooling phase diagram. The same plot showed two other singularities at X.sub.D30.40 and X.sub.D30.75, which may be related to particular reactions which were not detected in the liquidus line for kinetic reasons.
(66) The phase diagram of this system constructed using the DSC heating data was very complex and unusual. It has been found that beyond the apparent eutectic formed at about 5% of Compound D, the most stable phases available for the system form in three defined steps of increasing stability. On the other hand, the melting temperature and stability of kinetic phases decreased steadily to plateau at the 50% mixture. The findings are explained by the formation beyond 10%, of Compound D/MeP associated units in which the dimer carries the MeP molecules on its fatty branches and bridge starting from the liquid state where mobility of MeP and free rotation of the Compound D branches are favorable. The disruptive effect of Compound D on the packing of the saturated FAME was effective only at low concentrations (<0.15) because there is not enough Compound D carriers to form the Compound D/MeP composite units. The arrangement in units of a linear molecule whose size is comparable to the fatty branches of the bulky structure with which it was mixed is consistent with the DSC as well XRD data.
(67) The foregoing detailed description and accompanying figures provided a fundamental understanding of how Compound D may be used as an effective crystallization depressant that can delay crystal nucleation and growth, and reduce crystal size at concentrations of less than 5%. Moreover, the foregoing detailed description and accompanying figures have been provided by way of explanation and illustration, and are not intended to limit the scope of the invention. Many variations in the present embodiments illustrated herein will be apparent to one of ordinary skill in the art, and remain within the scope of the claims and their equivalents.