Vertical pulverizing apparatus

Abstract

Provided is a vertical pulverizing apparatus capable of suppressing abrasion of throat vanes (40) and elongating their abrasion resistant lives to thereby increase working efficiency. The vertical pulverizing apparatus is characterized in that: a throat (4) is provided between a housing (32) and a pulverizing table (2) and has an annular flow channel which is surrounded by a throat inner peripheral wall (41) and a throat outer peripheral wall (42) and which is partitioned by a large number of throat vanes (40); and a slope part (43a, 43b) extending diagonally downward from an inner peripheral wall surface of the housing (32) toward a top end of the throat outer peripheral wall (42) and a horizontal part (44) extending from a bottom end of the slope part (43b) continuously to the top end of the throat outer peripheral wall (42) are provided so that top end surfaces (40a) of the throat vanes (40) and a top surface of the horizontal part (44) can be set at the same height.

Claims

1. A vertical pulverizing apparatus comprising: a housing; a pulverizing table which is placed rotatably inside the housing; a pulverizer which is disposed on the pulverizing table; a throat which is disposed between the housing and the pulverizing table; a wind box which is placed under the throat; and a conveying gas feeding unit which feeds pulverized particle conveying gas to the wind box, the throat having an annular flow channel which is surrounded by a throat inner peripheral wall and a throat outer peripheral wall and which is configured to be partitioned by a large number of throat vanes circumferentially at predetermined intervals so that a solid raw material can be pulverized to produce pulverized particles by meshing of the pulverizing table with the pulverizer, and the conveying gas fed from the conveying gas feeding unit to the wind box can be jetted to an outer peripheral part of the pulverizing table through the throat so as to convey the pulverized particles to above the pulverizing table; wherein: a slope part extending diagonally downward from an inner peripheral wall surface of the housing toward a top end of the throat outer peripheral wall and a horizontal part extending from a bottom end of the slope part continuously to the top end of the throat outer peripheral wall are provided all over the circumference between the housing and the throat; and top end surfaces of the throat vanes and a top surface of the horizontal part are set at the same height.

2. A vertical pulverizing apparatus according to claim 1, wherein: the top end surface of each of the throat vanes is formed into a horizontal surface.

3. A vertical pulverizing apparatus according to claim 1 or 2, wherein: the slope part, the horizontal part and the throat are formed into an integral structure, and the integral structure is attached to the outer peripheral part of the pulverizing table so as to rotate together with the pulverizing table; and a gap is formed between the housing and the slope part so that a part of the conveying gas can be jetted to above the pulverizing table through the gap.

4. A vertical pulverizing apparatus according to claim 1, wherein: the slope part is divided into an inside slope part and an outside slope part disposed on the radially outer side of the inside slope part, and the inside slope part, the horizontal part and the throat are attached to the outer peripheral part of the pulverizing table so as to rotate together with the pulverizing table while the outside slope part is attached to the inner peripheral wall surface of the housing; and a gap is formed between the inside slope part and the outside slope part so that a part of the conveying gas can be jetted to above the pulverizing table through the gap.

5. A vertical pulverizing apparatus according to claim 4, wherein: a slope angle of the inside slope part is substantially equal to a slope angle of the outside slope part.

6. A vertical pulverizing apparatus according to claim 1 or 2, wherein: the slope part, the horizontal part and the throat outer peripheral wall are formed into an integral structure, and the integral structure is attached to the inner peripheral wall surface of the housing; the throat inner peripheral wall and the throat vanes are attached to the outer peripheral part of the pulverizing table so as to rotate together with the pulverizing table; and a gap between the throat outer peripheral wall and each of the throat vanes is formed inside the annular flow channel between the throat inner peripheral wall and the throat outer peripheral wall.

7. A vertical pulverizing apparatus according to claim 1, wherein: the slope part, the horizontal part and the throat are formed into an integral structure, and the integral structure is attached to the inner peripheral surface of the housing; and a gap is formed between the throat and the pulverizing table.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) FIG. 1 A sectional view of the vicinities of a throat portion of a vertical pulverizing apparatus according to a first embodiment of the invention.

(2) FIG. 2 A sectional view of the vicinities of a throat portion of a vertical pulverizing apparatus according to a second embodiment of the invention.

(3) FIG. 3 A sectional view of the vicinities of a throat portion of a vertical pulverizing apparatus according to a third embodiment of the invention.

(4) FIG. 4 A sectional view of the vicinities of a throat portion of a vertical pulverizing apparatus according to a fourth embodiment of the invention.

(5) FIG. 5 An enlarged development view of a throat vane according to a comparative example.

(6) FIG. 6 An enlarged development view of a throat vane according to an embodiment of the invention.

(7) FIG. 7 A schematic configuration view of a background-art vertical pulverizing apparatus.

(8) FIG. 8 A sectional view of the vicinities of a throat portion of the background-art vertical pulverizing apparatus.

(9) FIG. 9 A development view of a throat of the background-art vertical pulverizing apparatus.

DESCRIPTION OF EMBODIMENTS

(10) Embodiments of the invention will be described below with reference to the drawings.

First Embodiment

(11) FIG. 1 is a sectional view of the vicinities of a throat portion of a vertical pulverizing apparatus according to a first embodiment of the invention. The overall configuration, functions, etc. of the vertical pulverizing apparatus are similar to those in the vertical pulverizing apparatus shown in FIG. 7, and their description will be omitted.

(12) As shown in FIG. 1, a throat 4 is an annular flow channel surrounded by a throat inner peripheral wall 41 and a throat outer peripheral wall 42. In addition, a large number of throat vanes 40 each inclined at a desired angle with respect to a rotation direction X of a pulverizing table 2 are placed at intervals in the circumferential direction of the throat 4 so that a turning force can be given to primary air 61 jetted from the throat 4.

(13) In the embodiment, as shown in FIG. 1, the throat 4 is a rotary type throat which is attached to the pulverizing table 2 so as to rotate together with the pulverizing table 2.

(14) An inside slope part 43a which is fixed to the throat 4 so as to rotate together with the throat 4 and an outside slope part 43b which is fixed to a housing 32 so as not to rotate are placed between the top end of the throat outer peripheral wall 42 (that is, the outer peripheral edge of a top end surface 40a of each throat vane 40) and the housing 32. The slope surface of the inside slope part 43a and the slope surface of the outside slope part 43b are substantially on the same plane, and a slope part 43 is constituted by the inside slope part 43a and the outside slope part 43b.

(15) A gap 45 is formed between the inside slope part 43a and the outside slope part 43b. This gap 45 will be described later.

(16) In addition, a horizontal part 44 whose planar shape is annular is provided between the outer peripheral edge of the top end surface 40a of each throat vane 40 and the inner peripheral edge of the inside slope part 43a.

(17) Particles 68 falling down along the inner peripheral wall of the housing 32 slide down on the slope surface extending from the outside slope part 43b to the inside slope part 43a. On arriving at the horizontal part 44, the particles 68 change their moving direction from a diagonally downward direction to a lateral direction. That is, when the particles 68 arrive at the top end surface 40a of each throat vane 40, a downward velocity component disappears.

(18) Therefore, there is no fear that the particles 68 may enter into the annular flow channel between the throat inner peripheral wall 41 and the throat outer peripheral wall 42, but the particles 68 are blown upward by the primary air 61 jetted from the annular flow channel. As a result, the particles 68 hardly collide with the throat vanes 40 so that abrasion of the throat vanes 40 can be suppressed. In addition, lumps with a large particle size hardly enter into the annular flow channel. Accordingly, the problem that the large lumps may flow down into a window box 31 located under the throat vanes 40 can be also solved.

(19) In the embodiment, the slope part 43 is divided into the inside slope part 43a and the outside slope part 43b. This configuration has two advantages as follows.

(20) (1) It is easy to adjust the gap 45 between the inside slope part 43a and the outside slope part 43b. When the gap 45 is too wide, the amount of the primary air 61 leaking out through the gap 45 increases to cause reduction of the flow rate of the primary air 61 flowing in the annular flow channel between the throat inner peripheral wall 41 and the throat outer peripheral wall 42. Thus, the velocity of the air flow is lowered. As a result, the particles 68 fall down into the annular flow channel easily. To suppress this, the gap 45 is adjusted to be several mm.

(21) The outer diameter of the inside slope part 43a which can rotate has very high roundness due to machining or the like. However, in a vertical pulverizing apparatus for use in a coal fired boiler plant, the housing 32 is a huge cylinder whose diameter is 4 to 5 meters, and the inner diameter of the housing 32 has a circumferential distortion (deviation from a true circle) of about ten-odd mm.

(22) Then, high roundness can be set in the inner diameter of the outside slope part 43b, for example, by adjustment of the attachment position of the outside slope part 43b or machining of the outside slope part 43b. Thus, the gap 45 between the inside slope part 43a and the outside slope part 43b can be adjusted to be about several mm easily.

(23) (2) A part of the particles 63 which are falling down can be blown to above the pulverizing table 2 by the primary air 61 jetted upward from the gap 45. It has been confirmed by flow analysis or the like that, in spite of the gap 45 about several mm wide, the flow velocity of the primary air 61 jetted therefrom becomes substantially equal to the flow velocity of the primary air 61 flowing in the annular flow channel, and the flow velocity reaches several tens m/s.

(24) In this manner, a part of the particles 68 sliding down on the slope part 43b are blown away so that the amount of the particles 68 arriving at the top end surface 40a of each throat vane 40 can be reduced.

(25) It is desirable that the slope angle of the inside slope part 43a is substantially equal to the slope angle of the outside slope part 43b. However, a difference in slope angle between the both can be allowed if the slope angles are not smaller than the repose angle of the particles 68 sliding down. For example, a difference in slope angle may be provided between the outside slope part 43b whose slope angle is increased and the inside slope part 43a whose slope angle is decreased.

(26) FIG. 5 is an enlarged development view of a throat vane according to a comparative example. A stagnant part 65 where a flow velocity is locally slow is formed near the top end surface 40a of each throat vane 40. As shown in FIG. 5, when the top end surface 40a of the throat vane 40 is lower than a top end 42a of the throat outer peripheral wall 42 and the horizontal part 44, a part of the particles 68 supplied from the horizontal part 44 fall down to the top end surface 40a of the throat vane 40 and enter into the annular flow channel. The part of the particles 68 supplied from the horizontal part 44 fall down in the stagnant part 65. That is, when the particles 68 arrive at the top end surface 40a of the throat vane 40, the particles 68 have a downward velocity component again. Thus, the particles 68 enter into the annular flow channel easily.

(27) When the particles 6 are blown by the primary air 61 flowing in the annular flow channel, the particles 68 collide with the throat inner peripheral wall 41 or the throat outer peripheral wall 42, causing abrasion in that part.

(28) FIG. 6 is an enlarged development view of a throat vane according to an embodiment of the invention. In the embodiment, as shown in FIG. 6, the top end surface 40a of each throat vane 40, the top end 42a of the throat outer peripheral wall 42 and the top surface of the horizontal part 44 are set at the same height in order to prevent abrasion in the throat inner peripheral wall 41 or the throat outer peripheral wall 4.

(29) In addition, in the embodiment, as shown in FIG. 6, the top end surface 40a of the throat vane 40 is formed into a horizontal surface. In the background-art vertical pulverizing apparatus, as shown in FIG. 8, the top end surface 40a of the throat vane 40 is inclined to be higher on the outer side, and the throat vane 40 has a shape in which the throat vane 40 protrudes more upward on the outer side than on the inner side. Thus, the throat vane 40 is abraded easily on the outer side to thereby shorten the useful life of the throat vane 40. To solve this problem, the top end surface 40a of the throat vane 40 is formed into a horizontal surface in the embodiment.

(30) It is desirable that the radial width (length) of the horizontal part 44 is at least 10 mm in consideration of the size of particles (coal particles in the embodiment) circulating inside the vertical pulverizing apparatus and the necessity to change the moving direction of the particles 68 falling down along the slope part 43 to a lateral direction.

Second Embodiment

(31) FIG. 2 is a sectional view of the vicinities of a throat portion of a vertical pulverizing apparatus according to a second embodiment of the invention.

(32) This embodiment is different from the first embodiment shown in FIG. 1 at the point that the slope part 43 is not divided into two, but the slope part 43 consisting of one member is attached to the pulverizing table 2, and the gap 45 is formed between the slope part 43 and the housing 32. A part of particles 68 falling down can be blown upward by the primary air 61 jetted upward from the gap 45. Thus, the amount of particles 68 arriving at the too end surface 40a of each throat vane 40 can be reduced.

(33) This embodiment has such an advantage that the slope part 43b fixed to the housing 32 can be eliminated so that the number of parts can be reduced and assembling can be made easy, as compared with the first embodiment.

Third Embodiment

(34) FIG. 3 is a sectional view of the vicinities of a throat portion of a vertical pulverizing apparatus according to a third embodiment of the invention.

(35) In this embodiment, an integral structure 46 in which the slope part 43, the horizontal part 44 and the throat outer peripheral wall 42 are formed integrally is fixed to the housing 32. On the other hand, the throat inner peripheral wall 41 and the throat vanes 40 are fixed to the pulverizing table 2. Accordingly, as shown in FIG. 3, the gap 45 is formed in the annular flow channel between the throat inner peripheral wall 41 which is rotating and the throat outer peripheral wall 42 which is fixed. The gap 45 becomes a part of the annular flow channel.

(36) According to this configuration, the flow rate of the primary air 61 flowing in the annular flow channel remains the same even when the gap 45 is widened. There fore, there is an advantage that the size of the gap 45 can be increased.

Fourth Embodiment

(37) FIG. 4 is a sectional view of the vicinities of a throat portion of a vertical pulverizing apparatus according to a fourth embodiment of the invention.

(38) An integral structure 47 in which the slope part 43, the horizontal part 44, the throat outer peripheral wall 42, the throat inner peripheral wall 41 and the throat vanes 40 are formed integrally serves as a fixed type throat which is fixed to the housing 32. Accordingly, the gap 45 is formed between the pulverizing table 2 and the throat inner peripheral wall 41.

(39) In spite of such a fixed type throat, the horizontal part 44 can be provided between the top end of the throat outer peripheral wall 42 (that is, the outer edge of the top end surface 40a of each throat vane 40) and the slope part 43 as shown in FIG. 4.

(40) According to each of the embodiments of the invention, abrasion of the throat can be suppressed so that the abrasion resistant life of the throat can be elongated. As a result, the replacement frequency of the throat can be reduced so that a vertical pulverizing apparatus with high working efficiency can be provided. In addition, when the abrasion resistant life is elongated, the maintenance cost of the vertical pulverizing apparatus can be reduced.

(41) Further, according to the invention, the problem that large lumps may fall down into the primary air wind box under the throat can be also solved. Therefore, incidental equipment for treating the falling lumps can be dispensed with. Thus, the manufacturing cost of the vertical pulverizing apparatus can be reduced.

(42) Although a vertical pulverizing apparatus for pulverizing coal has been described in each of the embodiments the invention is not limited thereto. For example, the invention is also applicable to a vertical pulverizing apparatus for pulverizing another kind of solid matter such as biosolid including woody chips or the like, cement, etc.

(43) Although pulverizing rollers are used for pulverizing solid matter in the embodiments, the invention is not limited thereto. For example, the invention is also applicable to a vertical pulverizing apparatus using another pulverizer such as a pulverizing ball.

REFERENCE SIGNS LIST

(44) 2: pulverizing table 3: pulverizing roller 4: throat 30: primary air duct 31: primary air wind box 32: housing 40: throat vane 40a: top end surface of throat vane 41: throat inner peripheral wall 42: throat outer peripheral wall 43: slope part 43a: inside slope part 43b: outside slope part 44 horizontal part 45: gap 46, 47: integral structure 61: primary air 62: group of particles 65: stagnant part B: pulverization portion C: classification portion