Exhaust fan assembly
09636722 ยท 2017-05-02
Assignee
Inventors
- John William Enzenroth (Weston, WI, US)
- Terry Lee Hrdina (Wausau, WI, US)
- Kishor Kashinath Khankari (Ann Arbor, MI, US)
- Scott James Koeppel (Wausau, WI, US)
- Edward G. Legner (Junction City, WI, US)
- Timothy Ronald Mathson (Mosinee, WI, US)
- Anthony J. Rossi (Indianapolis, IN, US)
- Michael Glenn Seliger (Marathon, WI, US)
Cpc classification
F24F7/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23L17/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B15/02
PERFORMING OPERATIONS; TRANSPORTING
B08B15/002
PERFORMING OPERATIONS; TRANSPORTING
Y10T29/49826
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F24F7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B15/02
PERFORMING OPERATIONS; TRANSPORTING
F04D25/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23L17/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B15/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An exhaust fan assembly is provided for expelling contaminated air from a building. The assembly includes a plenum, a fan assembly attached to the plenum, and a windband mounted on top of the fan assembly. The fan assembly is constructed of cylindrical outer and inner walls which define a bearing chamber and surrounding annular space. A fan driven by a shaft extending downward from the bearing chamber draws exhaust air from the plenum and blows it up through the annular space to a nozzle at the top of the fan assembly.
Claims
1. An exhaust fan assembly comprising: a substantially cylindrical outer enclosed wall having an air inlet and an air outlet, the outer enclosed wall including at least one elongated opening; an inner enclosed wall being positioned within the outer enclosed wall and including at least one elongated opening; an annular space defined between the inner enclosed wall and the outer enclosed wall, wherein an upper ends of the inner enclosed wall and the outer enclosed wall form a nozzle; a windband mounted proximate the nozzle; a roof and a bottom plate secured to the inner enclosed wall, wherein the roof, the bottom plate, and the inner enclosed wall define a bearing chamber; a fan disposed within the outer enclosed wall, the fan being configured to move exhaust air through the air inlet, the annular space and the air outlet; a rotatably mounted shaft connected to the fan, the shaft extending into the bearing chamber; and a passage wall extending between the elongated openings of the inner and outer enclosed walls, wherein the elongate opening of the outer enclosed wall, the passage wall, the elongate opening of the inner enclosed wall, the roof, and the windband form an air passageway for a volume of ambient air to be drawn into the elongate opening of the outer enclosed wall, along the passage wall, into the elongate opening of the inner enclosed wall, above the roof, and out of the windband, without the volume of ambient air entering the bearing chamber, and wherein the passage wall also provides an access to the bearing chamber separate from the air passageway.
2. The exhaust fan assembly of claim 1, wherein an upper end of the inner enclosed wall flares outward toward the outer enclosed wall so as to constrict the annular space to form the nozzle.
3. The exhaust fan assembly of claim 1, wherein the fan is configured to move ambient air through an inlet of the windband to an outlet of the windband.
4. The exhaust fan assembly of claim 1, wherein the windband comprises a tapered body defining an inlet.
5. The exhaust fan assembly of claim 4, wherein the windband inlet includes a flared portion that extends radially outward at an angle greater than that of an angle of the tapered body with respect to a longitudinal axis of the windband.
6. The exhaust fan assembly of claim 1, further comprising a fan motor connected to the rotatably mounted shaft.
7. The exhaust fan assembly of claim 6, wherein the fan motor is a direct drive motor located within the bearing chamber, the motor being serviceable through an opening defined by the passage wall.
8. The exhaust fan assembly of claim 6, wherein the fan motor is connected to the rotatably mounted shaft by a belt extending through an opening defined by the passage wall.
9. The exhaust fan assembly of claim 1, further comprising a second passageway formed by a second passage wall extending between second elongated openings of the inner and outer enclosed walls.
10. The exhaust fan assembly of claim 1, wherein the roof protects the bearing chamber from substances entering the top end of the inner enclosed wall.
11. The exhaust fan assembly of claim 1, wherein the fan includes auxiliary blades, the auxiliary blades being constructed to draw air from the bearing chamber to a fan chamber, and to blow the air radially outward into the annular space.
12. The exhaust fan assembly of claim 1, wherein the windband inlet opening is coplanar with the top of the nozzle.
13. The exhaust fan assembly of claim 1, wherein the windband is mounted to the outer enclosed wall.
14. The exhaust fan assembly of claim 1, wherein the fan is disposed upstream of the bearing chamber.
15. An exhaust fan assembly comprising: a substantially cylindrical outer enclosed wall having an air inlet and an air outlet, the outer enclosed wall including at least one elongated opening; an inner enclosed wall being positioned within the outer enclosed wall and including at least one elongated opening; an annular space defined between the inner enclosed wall and the outer enclosed wall, wherein an upper ends of the inner enclosed wall and the outer enclosed wall form a nozzle; a windband mounted proximate the nozzle; a fan disposed within the outer enclosed wall, the fan being configured to move exhaust air through the air inlet, the annular space and the air outlet; a rotatably mounted fan shaft connected to the fan; a bottom plate secured to the inner enclosed wall; an upper plate secured to the inner enclosed wall above the bottom plate, wherein the bottom plate, the upper plate, and the inner enclosed wall define a bearing chamber, wherein the fan shaft extends into the bearing chamber; and a passage wall extending between the elongated openings of the inner and outer enclosed walls, wherein the elongate opening of the outer enclosed wall the passage wall the elongate opening of the inner enclosed wall, the upper plate, and the windband form an air passageway for a volume of ambient air to be drawn into the elongate opening of the outer enclosed wall, along the passage wall, into the elongate opening of the inner enclosed wall, above the upper plate, and out of the windband, without the volume of ambient air entering the bearing chamber, and wherein the passage wall also provides an access to the bearing chamber separate from the air passageway.
16. The exhaust fan assembly of claim 15, further comprising a fan motor connected to the rotatably mounted fan shaft.
17. The exhaust fan assembly of claim 16, wherein the fan motor is a direct drive motor located above the bearing chamber, the motor being serviceable through an opening defined by the passage wall.
18. The exhaust fan assembly of claim 16, wherein the fan motor is connected to the rotatably mounted shaft by a belt extending through an opening defined by the passage wall.
19. The exhaust fan assembly of claim 16, wherein the fan motor is a direct drive motor disposed within the bearing chamber, the motor being serviceable through the passage wall.
20. The exhaust fan assembly of claim 16, wherein the fan motor comprises a motor shaft connected to the rotatably mounted fan shaft with a coupling.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Reference is hereby made to the following drawings in which like reference numerals correspond to like elements throughout, and in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(18) Referring initially to
(19) The exhaust fan assembly 42 is illustrated in
(20) The control of this system typically includes both mechanical and electronic control elements. A conventional damper 36 is disposed in conduit 32 at a location slightly above each hood 22, and is automatically actuated between a fully open orientation (as illustrated) and a fully closed orientation to control exhaust flow through the chamber 28. Hence, the volume of air that is vented through each hood 22 is controlled.
(21) The building can be equipped with more than one exhaust fan assembly 42, each such assembly 42 being operably coupled either to a separate group of fume hoods 22 or to manifold 34. Accordingly, each exhaust fan assembly 42 can be responsible for venting noxious gasses from a particular zone within the building, or a plurality of exhaust fan assemblies 42 can operate in tandem off the same manifold 34. In addition, the manifold 34 may be coupled to a general room exhaust in building. An electronic control system (not shown) may be used to automatically control the operation of the system.
(22) As shown best in
(23) The hood 62 extends outwardly from the housing to provide a bypass air inlet 63 to the plenum 44. The hood 62 is formed by a pair of spaced vertical walls 64, a bottom wall 65, and a rain hood 66 which extends horizontally outward from the housing and then slopes downward. An upwardly-turned lip 68 is formed on the drip edge of the rain hood 66 to prevent water from dripping into the bypass air stream.
(24) A damper 70 is mounted beneath the hood 62 to control the amount of ambient air that enters the plenum housing through the bypass air inlet 63. It includes damper blades that are controlled electronically or pneumatically to enable a flow of bypass air into the plenum 44 which maintains a constant total air flow into the fan assembly 46 despite changes in the volume of air exhausted from the building. Exhaust air from the building enters the plenum 44 through an exhaust inlet 71 formed in the bottom of the rectangular housing and mixes with the bypass air to produce once-diluted exhaust air that is drawn upward through an exhaust outlet 72 in the top of the pedestal 59 and into the fan assembly 46.
(25) As shown best in
(26) As shown best in
(27) Referring particularly to
(28) The removable panels 61 also enable access to the interior of the plenum 44 from any direction. This enables routine maintenance and repairs to be made without having to remove the entire exhaust fan assembly 42 from the riser 38 or the fan assembly 46 from the plenum 44. Also, in many installations it is advantageous for the building exhaust air to be brought into the plenum 44 through one of its side walls 58 rather than the bottom. In such installations the appropriate panel 61 is removed to form the exhaust inlet to the plenum 44 and the bottom of the plenum housing is enclosed with a bottom wall (not shown in the drawings).
(29) Referring particularly to
(30) A fan shaft 114 is disposed in the bearing chamber 108 and is rotatably fastened by a bearing 118 to a bottom plate 116 welded to the bottom end of the inner wall 106. The fan shaft 114 extends downward into the fan chamber 112 to support a fan wheel 120 on its lower end, and it extends upward into the bearing chamber 108 where it is rotatably supported by an upper bearing 122. The upper bearing 122 fastens to a horizontal plate 124 that extends across the interior of the bearing chamber 108 and is supported from below by a set of gussets 126 spaced around the interior of the bearing chamber 108.
(31) Referring particularly to
(32) Referring particularly to
(33) Access to the bearing chamber 108 from outside the fan assembly 46 is provided by two passageways formed on opposite sides. As shown best in
(34) Referring particularly to
(35) Referring particularly to
(36) Referring particularly to
(37) Referring particularly to
(38) A number of features on this system serve to enhance the entrainment of ambient air and improve fan efficiency. The flared inlet bell 58 at the bottom of the windband 52 has been found to increase ambient air entrainment by several percent. This improvement in air entrainment is relatively insensitive to the angle of the flare and to the size of the inlet bell 58. The same is true of the ring section 60 at the top of the windband 52. In addition to any improvement the ring section 60 may provide by increasing the axial height of the windband 52, it has been found to increase ambient air entrainment by 5% to 8%. Testing has shown that minor changes in its length do not significantly alter this performance enhancement.
(39) It has been discovered that ambient air entrainment is maximized by minimizing the overlap between the rim of the nozzle 162 and the bottom rim of the windband 52. In the preferred embodiment these rims are aligned substantially coplanar with each other such that there is no overlap.
(40) Another feature which significantly improves fan system operation is the shape of the nozzle 162. It is common practice in this art to shape the nozzle such that the exhaust is directed radially inward to focus along the central axis 56. This can be achieved by tapering the outer wall radially inward or by tapering both the inner and outer walls radially inward to direct the exhaust towards the central axis 56. It is a discovery of the present invention that ambient air entrainment can be increased and pressure losses decreased by shaping the nozzle 162 such that exhaust air is directed radially outward rather than radially inward towards the central axis 56. In the preferred embodiment this is achieved by flaring the top end 166 of the inner wall 106. Air entrainment is increased by several percent and pressure loss can be reduced up to 30% with this structure. It is believed the increase in air entrainment is due to the larger nozzle perimeter that results from not tapering the outer wall 100 radially inward. It is believed that the reduced pressure loss is due to the fact that most of the upward exhaust flow through the annular space 110 is near the outer wall 100 and that by keeping this outer wall 100 straight, less exhaust air is diverted, or changed in direction by the nozzle 162.
(41) Referring particularly to
(42) As shown in
(43) In addition to the performance enhancements discussed above, the structure of the exhaust fan assembly lends itself to customization to meet the specific needs of users. Such user specifications include volume of exhaust air, plume height, amount of dilution with ambient air, and assembly height above roof top. User objectives include minimizing cost, maximizing performance, and maximizing safety. Such customization is achieved by selecting the size, or horsepower, of the fan motor 150, and by changing the four system parameters illustrated in
(44) Nozzle Exit Area:
(45) Increasing this parameter decreases required motor HP, decreases ambient air entrainment, decreases plume rise. Decreasing this parameter increases required motor HP, increases ambient air entrainment, increases plume rise.
(46) Windband Exit Area:
(47) Increasing this parameter increases ambient air entrainment, does not significantly affect plume rise or fan flow. Decreasing this parameter decreases ambient air entrainment, does not significantly affect plume rise or fan flow.
(48) Windband Length:
(49) Increasing this parameter increases ambient air entrainment, increases plume rise, does not affect fan flow. Decreasing this parameter decreases ambient air entrainment, decreases plume rise, does not affect fan flow.
(50) Windband Entry Area (Minor Effect)
(51) Increasing this parameter increases ambient air entrainment, increases plume rise, does not affect fan flow. Decreasing this parameter decreases ambient air entrainment, decreases plume rise, does not affect fan flow.
(52) For example, for a specified system, Table 1 illustrates how windband length changes the amount of entrained ambient air in the exhaust and Table 2 illustrates how windband exit diameter changes the amount of ambient air entrainment.
(53) TABLE-US-00001 TABLE 1 Windband Length Dilution 39 inch 176% 49 inch 184% 59 inch 190%
(54) TABLE-US-00002 TABLE 2 Windband Exit Diameter Dilution 17 inch 165% 21 inch 220% 25 inch 275%
(55) Table 3 illustrates how the amount of entrained ambient air changes as a function of nozzle exit area and Table 4 illustrates the relationship between the amount of entrained ambient air and windband entry area.
(56) TABLE-US-00003 TABLE 3 Nozzle Exit Area Dilution .79 ft.sup.2 120% .52 ft.sup.2 140% .43 ft.sup.2 165%
(57) TABLE-US-00004 TABLE 4 Windband Entry Area Dilution 10.3 ft.sup.2 176% 12.9 ft.sup.2 178%
(58) In Tables 1-4 the dilution is calculated by dividing the windband exit flow by the flow through the fan assembly.
(59) Referring particularly to
(60) Referring particularly to