Vehicle lower section structure
09637075 ยท 2017-05-02
Assignee
Inventors
- Hyuga Atsumi (Toyota, JP)
- Tetsuo Nuruki (Toyota, JP)
- Daisuke Teramoto (Toyota, JP)
- Kayoko Hasegawa (Toyota, JP)
Cpc classification
B62D25/2045
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
There is provided a vehicle lower section structure including a rocker that extends in a vehicle front-rear direction at a vehicle width direction outer side, a tunnel section that extends in the vehicle front-rear direction at a central portion in the vehicle width direction, a pair of dash cross members that extend in the vehicle width direction at a lower side of a dash panel, that are separated by the tunnel section, tunnel reinforcement that is disposed at a lower side in the vehicle up-down direction that extends in the vehicle front-rear direction, wherein a first front flange is formed at a front end of the dash cross member in the vehicle front-rear direction, and wherein a second front flange is disposed at a position opposing the first front flange across the dash panel or a floor section.
Claims
1. A vehicle lower section structure comprising: a rocker that extends in a vehicle front-rear direction at a vehicle width direction outer side of a floor section of a vehicle compartment; a tunnel section that extends in the vehicle front-rear direction at a central portion of the floor section in the vehicle width direction, and that projects toward the upper side in a vehicle up-down direction; a pair of dash cross members that extend in the vehicle width direction at a lower side of a dash panel provided at a front portion of the floor section in the vehicle front-rear direction, that are separated by the tunnel section, and that couple together the rocker and the tunnel section; and tunnel reinforcement that is disposed at a lower side of the floor section in the vehicle up-down direction and at an outer side of the tunnel section in the vehicle width direction, and that extends in the vehicle front-rear direction, wherein a first front flange is formed at a front end of the dash cross member in the vehicle front-rear direction, and is joined to either the dash panel or the floor section, and wherein a second front flange is formed at a front end of the tunnel reinforcement in the vehicle front-rear direction, and is joined to either the dash panel or the floor section at a position opposing the first front flange across the dash panel or the floor section.
2. The vehicle lower section structure of claim 1, further comprising: a side member that is disposed at the outer side of the tunnel section in the vehicle width direction and at a front side of the floor section in the vehicle front-rear direction, and that extends in the vehicle front-rear direction; and an inner torque box that is disposed between the side member and the tunnel reinforcement at an angle toward the vehicle width direction inner side on progression toward the vehicle front-rear direction rear side, with a front end of the inner torque box joined to a vehicle width direction inner side of the side member, and a rear end of the inner torque box joined to the tunnel reinforcement.
3. The vehicle lower section structure of claim 2, wherein: a third front flange is formed at a front end of the inner torque box in the vehicle front-rear direction, and is joined to either the dash panel or the floor section at a position opposing the first front flange across the dash panel or the floor section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments of the present disclosure will be described in detail based on the following figures, wherein:
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DETAILED DESCRIPTION
(9) Explanation follows regarding a vehicle lower section structure according to an exemplary embodiment of the present disclosure, based on the drawings. In each of the drawings, the arrow FR, the arrow UP, the arrow RH, and the arrow LH respectively indicate the front direction, the upward direction, the right direction, and the left direction of a vehicle applied with a vehicle lower section structure 10 according to an exemplary embodiment of the present disclosure, as appropriate. Unless specifically indicated otherwise, reference to the front and rear, up and down, and left and right directions refers to the front and rear in the vehicle front-rear direction, up and down in the vehicle up-down direction, and the left and right when facing in the forward direction.
(10) Vehicle Lower Section Structure Configuration
(11) First, explanation follows regarding configuration of the vehicle lower section structure according to the present exemplary embodiment.
(12) As illustrated in
(13) The floor panels 24 are divided to the left and right of a vehicle 26. A tunnel section 28 extends along the vehicle front-rear direction at a vehicle width direction central portion between the pair of floor panels 24.
(14) The pair of side walls 32 configure inclined wall portions inclined toward the vehicle width direction outside on progression from vehicle width direction outside edges of the upper wall 30 toward the lower side. Outer flanges 32A, bent toward the vehicle width direction outside, extend from lower ends of the side walls 32, and the outer flanges 32A are joined to respective lower faces 24A of the floor panels 24 by welding or the like. The floor panels 24 and the tunnel section 28 are accordingly integrated together. Note that the floor panels 24 and the tunnel section 28 may also be integrally formed.
(15) As illustrated in
(16) Lower tunnel reinforcement 34 extends in the vehicle front-rear direction along each of the outer flanges 32A formed to the tunnel section 28 in the vehicle front-rear direction, at a lower side of the outer flanges 32A. A cross-section profile of the lower tunnel reinforcement 34 as taken along the vehicle width direction forms a substantially U-shape, opening toward the upper side, and the lower tunnel reinforcement 34 includes a lower wall 36 and side walls 38, 40 that are positioned to the left and right of the lower wall 36.
(17) The side wall 40 of the lower tunnel reinforcement 34 is positioned to the inside of the tunnel section 28, and is formed longer than the side wall 38 positioned to the outside of the tunnel section 28. The side wall 40 faces an inner face 32C of the side wall 32 of the tunnel section 28, and is joined to the side wall 32 of the tunnel section 28 by welding or the like.
(18) An outer flange 38A, bent toward the outside, extends from an upper end of the side wall 38 of the lower tunnel reinforcement 34, and faces the outer flange 32A of the tunnel section 28. The outer flange 38A is joined to the outer flange 32A by welding or the like. A closed cross-section portion 33 is thereby formed between the lower tunnel reinforcement 34 and the outer flange 32A of the tunnel section 28.
(19) As illustrated in
(20) As illustrated in
(21) The rocker outer panel 44 and the rocker inner panel 46 are respectively formed with substantially hat-shaped cross-section profiles, opening toward mutually facing sides. Pairs of upper and lower flanges 44A, 46A are joined together by welding, thereby forming a closed cross-section profile extending in the vehicle front-rear direction. Although not illustrated in the drawings, an upper flange bent to the upper side from an outer edge portion of the floor panel 24 in the vehicle width direction is joined by welding or the like to a side face 46B on the vehicle width direction inside of the rocker inner panel 46.
(22) As illustrated in
(23) As illustrated in
(24) A front flange 54A, serving as a first front flange, extends out bent toward the front from a lower end of the front wall 54, and a rear flange 56A extends out bent toward the rear from a lower end of the rear wall 56. The front flange 54A and the rear flange 56A are each joined by welding or the like to an upper face 24B of the floor panel 24. A closed cross-section portion 51 is thereby formed between the dash cross member 50 and the floor panel 24.
(25) Note that the front flange 35A of the lower tunnel reinforcement 34 described above is joined by welding or the like to the lower face 24A of the floor panel 24 at a position opposing the front flange 54A across the floor panel 24.
(26) As illustrated in
(27) On the tunnel section 28 side of each dash cross member 50, an outer flange 50A extends from outer ends of the upper wall 52, the front wall 54, and the rear wall 56, and is bent toward the outside along directions substantially orthogonal to the length direction of the dash cross member 50. The outer flange 50A is formed in an inverted substantially U-shape as viewed along the length direction of the dash cross member 50, and is joined by welding or the like to the side wall 32 of the tunnel section 28.
(28) A floor cross member 58 extends along the vehicle width direction at the rear side of the dash cross member 50. The cross-section profile of the floor cross member 58 as taken along the vehicle front-rear direction forms an inverted substantially U-shape, opening toward the lower side, and the floor cross member 58 includes an upper wall 60, and a front wall 62 and a rear wall 64 positioned to the front and rear of the upper wall 60.
(29) A front flange 62A, bent toward the front, extends out from a lower end of the front wall 62, and a rear flange 64A, bent toward the rear, extends out from a lower end of the rear wall 64. The front flange 62A and the rear flange 64A are each joined by welding or the like to the upper face 24B of the floor panel 24. A closed cross-section portion 59 is thereby formed between the floor cross member 58 and the floor panel 24.
(30) On the rocker 42 side of each floor cross member 58, an outer flange 58A extends from outer ends of the upper wall 60, the front wall 62, and the rear wall 64, and is bent toward the outside along directions substantially orthogonal to the length direction of the floor cross member 58. The outer flange 58A is formed in an inverted substantially U-shape as viewed along the length direction of the floor cross member 58, and is joined by welding or the like to the side face 46B on the vehicle width direction inside of the rocker inner panel 46.
(31) On the tunnel section 28 side of each floor cross member 58, an outer flange 58B extends from outer ends of the upper wall 60, and front wall 62, and the rear wall 64, and is bent toward the outside along directions substantially orthogonal to the length direction of the floor cross member 58. The outer flange 58B is formed in an inverted substantially U-shape as viewed along the length direction of the floor cross member 58, and is joined by welding or the like to the side wall 32 of the tunnel section 28.
(32) In the vehicle front section 12, front side members 66 extend along the vehicle front-rear direction, between the respective rockers 42 and the tunnel section 28 in the vehicle width direction. Each front side member 66 is formed with a substantially rectangular shaped cross-section profile as taken along the vehicle width direction. The front side member 66 is angled so as to follow a front face 16B of the dash panel 16, and extends to the lower face 24A side of the floor panel 24. In the following explanation, a portion of the front side member 66 up to the front face 16B of the dash panel 16 is referred to as the front side member 66, and a portion of the front side member 66 to the rear side of the front face 16B of the dash panel 16 is referred to as a side member 68.
(33) The front side member 66 is configured including an upper wall 70, a lower wall 72, and a pair of side walls 74. An upper flange 70A, bent upwards, extends out from a rear end of the upper wall 70 of the front side member 66. Outer flanges 74A, bent toward the outsides, extend out along the vehicle width direction from rear ends of the side walls 74 of the front side member 66. The upper flange 70A and the outer flanges 74A are joined by welding or the like to the front face 16B of the dash panel 16.
(34) As taken along the vehicle width direction, the side member 68 has a substantially U-shaped cross-section profile, opening toward the upper side. The side member 68 is configured including a lower wall 76 and a pair of side walls 78. Outer flanges 78A respectively extend out from upper ends of the side walls 78 of the side member 68, and are bent toward the vehicle width direction outsides. The outer flanges 78A are joined by welding or the like to the lower face 24A (see
(35) The side walls 78 of the side member 68 are formed with decreasing height on progression toward the rear side, and a rear flange 78B is formed at a rear end portion of the side member 68. The rear flange 78B is joined by welding or the like to the lower face 24A of the floor panel 24, at a position opposing the rear flange 64A of the floor cross member 58 across the floor panel 24.
(36) An outer torque box 80 extends in the vehicle width direction between a substantially central portion in the length direction of the side member 68, and a front end side of the rocker 42. The cross-section profile of the outer torque box 80 as taken along the vehicle front-rear direction is formed in a substantially U-shape, opening toward the upper side, and the outer torque box 80 includes a lower wall 82, and a front wall 84 and a rear wall 86 respectively positioned to the front and rear of the lower wall 82.
(37) A front flange 84A, bent toward the front, extends out from an upper end of the front wall 84. The front flange 84A is formed facing the rear face 16A of the dash panel 16, and is joined by welding or the like to the rear face 16A of the dash panel 16.
(38) A rear flange 86A, bent toward the rear, extends out from an upper end of the rear wall 86. The rear flange 86A is formed facing the lower face 24A (see
(39) At the rocker 42 side of the outer torque box 80, an outer flange 82A extends from an outer end of the lower wall 82 in the length direction of the outer torque box 80. The outer flange 82A is joined by welding or the like to a lower face (not illustrated in the drawings) on the inside of the rocker inner panel 46. An outer flange 84B extends from an outer end of the front wall 84 of the outer torque box 80 in the length direction of the outer torque box 80, and the outer flange 84B is joined by welding or the like to a front end of the rocker inner panel 46.
(40) At the side member 68 side of the outer torque box 80, an outer flange 82B extends from an outer end of the lower wall 82 in the length direction of the outer torque box 80. Outer flanges 84C, 86B, respectively bent toward the front side and the rear side, extend from outer ends of the front wall 84 and the rear wall 86. The outer flanges 84C, 86B are joined by welding or the like to the side wall 78 of the side member 68, and the outer flange 82B is joined by welding or the like to the lower wall 76 of the side member 68.
(41) An inner torque box 88 is disposed between the front end side of the side member 68 and the front end side of the lower tunnel reinforcement 34. The inner torque box 88 is disposed further to the front side than the outer torque box 80, and is installed in a state angled toward the rear side on progression from the side member 68 side toward the lower tunnel reinforcement 34 side.
(42) As taken along the vehicle front-rear direction, the cross-section profile of the inner torque box 88 is formed in a substantially U-shape, opening toward the upper side, and the inner torque box 88 includes a lower wall 90, and a front wall 92 and a rear wall 94 respectively positioned to the front and rear of the lower wall 90. The front wall 92 is configured by a lateral wall 96 formed running in the vehicle width direction, and an angled portion 98 angled toward the rear side on progression from the side member 68 side toward the lower tunnel reinforcement 34 side. The rear wall 94 is formed substantially parallel to the angled portion 98.
(43) Front flanges 96A, 98A, bent toward the front, extend out from upper ends of the lateral wall 96 and the angled portion 98 respectively. A rear flange 94A bent toward the rear extends out from an upper end of the rear wall 94. The front flanges 96A, 98A and the rear flange 94A are respectively joined by welding or the like to the lower face 24A (see
(44) Note that as illustrated in
(45) Moreover, as illustrated in
(46) On the side member 68 side of the inner torque box 88, an outer flange 90A extends out from an outer end of the lower wall 90, in the length direction of the inner torque box 88. The outer flange 90A is joined by welding or the like to the lower wall 76 of the side member 68.
(47) On the lower tunnel reinforcement 34 side of the inner torque box 88, outer flanges 92C, 94C, respectively bent toward the front side and the rear side, extend out from outer ends of the front wall 92 and the rear wall 94. The outer flanges 92C, 94C are joined by welding or the like to the side wall 38 of the lower tunnel reinforcement 34.
(48) On the lower tunnel reinforcement 34 side of the inner torque box 88, an outer flange 90B extends out from an outer end of the lower wall 90, in the length direction of the inner torque box 88. The outer flange 90B is joined by welding or the like to the lower wall 36 of the lower tunnel reinforcement 34.
(49) Operation and Advantageous Effects of Vehicle Lower Section Structure
(50) Next, explanation follows regarding operation and advantageous effects of the vehicle lower section structure 10 according to the present exemplary embodiment.
(51) As illustrated in
(52) Explanation is now given envisaging a frontal collision of the vehicle 26 in which a collision (impact load; F.sub.1), known as a small overlap collision, occurs offset at the vehicle width direction outside of the front side member 66, as illustrated in
(53) Accordingly, as illustrated in
(54) A load transmission path from the dash cross member 50 to the tunnel section 28 side can accordingly be secured, even when a configuration is adopted in which the dash cross members 50 are separated by the tunnel section 28. In the present exemplary embodiment, impact load F.sub.1 input to the dash cross member 50 can therefore be distributed to the tunnel section 28 (load; F.sub.14) through at least the rocker 42 (load; F.sub.11), the side member 68 (load; F.sub.12), and the lower tunnel reinforcement 34 (load; F.sub.13).
(55) Namely, deformation of framework members installed in the vehicle lower section can be suppressed, and incursion of the dash panel 16 toward the vehicle compartment 18 side can also be suppressed. Note that a portion of the load transmitted by the tunnel section 28 is transmitted through the tunnel section 28 to framework members, including the dash cross member 50, on the opposite side to the collision side.
(56) In the present exemplary embodiment, the inner torque box 88 is installed between the side member 68 and the lower tunnel reinforcement 34. A portion of the load (F.sub.13) transmitted to the lower tunnel reinforcement 34 (load; F.sub.13) accordingly includes load (F.sub.15) transmitted from the dash cross member 50 to the inner torque box 88.
(57) Explanation is now given envisaging a frontal collision of the vehicle 26 in which a diagonal collision (impact load; F.sub.2), known as an oblique collision, occurs at the vehicle width direction outside of the front side member 66, as illustrated in
(58) The inner torque box 88 is installed in a state substantially along the input direction of the impact load (F.sub.2) transmitted to the dash cross member 50 in an oblique collision. A load transmission path can accordingly be obtained that transmits impact load (F.sub.2) transmitted to the dash cross member 50 from the side member 68, through the inner torque box 88, and into the lower tunnel reinforcement 34.
(59) The present exemplary embodiment accordingly enables the impact load F.sub.2 input to the dash cross member 50 to be distributed from the lower tunnel reinforcement 34 (load; F.sub.25) to the tunnel section 28 (load; F.sub.26), through at least the rocker 42 (load; F.sub.22), the side member 68 (load; F.sub.23), and the inner torque box 88 (load; F.sub.24). A portion of the load transmitted by the tunnel section 28 is transmitted through the tunnel section 28 to framework members, including the dash cross member 50, on the opposite side to the collision side.
(60) Due to the above, in the vehicle lower section structure 10 applied with the present exemplary embodiment, when impact load (F) has been input to the dash cross member 50, a portion of the impact load (F) can be efficiently transmitted to the tunnel section 28 side, while securing degrees of freedom for design peripheral to the instrument panel, not illustrated in the drawings.
(61) Moreover in the present exemplary embodiment, as illustrated in
(62) Accordingly, as illustrated in
(63) As described above, in the present exemplary embodiment, as illustrated in
(64) In the present exemplary embodiment, as illustrated in
(65) In the present exemplary embodiment, the lower tunnel reinforcement 34 and the tunnel section 28 are formed as separate bodies; however the two may be integrally formed together. Moreover, the lower tunnel reinforcement 34, the tunnel section 28 and the floor panel 24 may all be integrally formed together.
(66) In the present exemplary embodiment, explanation has been given regarding an example in which the vehicle lower section structure 10 according to the present exemplary embodiment is applied to the floor panels 24 on both sides in the vehicle width direction. However, the vehicle lower section structure 10 may be installed to the floor panel 24 on only one side in the vehicle width direction.
(67) Explanation has been given regarding an exemplary embodiment of the present disclosure, however the present disclosure is not limited to such an exemplary embodiment, and the exemplary embodiment may be employed in combination with various modified examples. Obviously various embodiments may be implemented within a range not departing from the spirit of the present disclosure.