Sealable element for sealing a rim of receptacles
09637288 ยท 2017-05-02
Assignee
Inventors
- Daniel Abegglen (Rances, CH)
- Berenice Connes (Yverdon-les-Bains, CH)
- Gilles Demaurex (Carlisle Cumbria, GB)
- Philippe Domansky (Mollens, CH)
- Thierry Fabozzi (Geneva, CH)
- Stephane Hentzel (Yvonand, CH)
- XiaoFeng Lan (Pully, CH)
- Raphael Thivolet (Beijing, CN)
Cpc classification
B65D51/228
PERFORMING OPERATIONS; TRANSPORTING
B65D51/20
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D51/22
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to a sealable element (1) for sealing the rim (21) of receptacles (20), the element (1) comprising at least a backing layer (2) made from a deformable material, and a sealable membrane (3) detachably connected to the backing layer (2), wherein the membrane (3) comprises an additional or integral opening means (4), wherein at least the membrane (3) has a contour with a radius varying between a lower radius value (L) and an upper radius value (U), wherein the ratio between the lower radius value (L) and the upper radius value (U) is defined by the equation 0.9L/u0.99, preferably 0.95L/u0.97. The invention further relates to a cap (10) comprising said sealable element (1) and to a receptacle (20) comprising said cap (10) being removably attached onto an opening (O).
Claims
1. A sealable element configured to seal a rim of a receptacle, the sealable element comprising: a backing layer made from a deformable material; and a sealable membrane detachably connected to the backing layer, the sealable membrane comprising an additional or integral opening member formed as an opening tab that is connected to a rim portion of the sealable membrane, the sealable membrane having a contour with a radius varying between a lower radius value (L) and an upper radius value (U), a ratio between the lower radius value and the upper radius value defined by 0.9L/U0.99, and the opening tab arranged in an area in which the radius of the contour of the sealable membrane is the upper radius value, a portion of the sealable membrane that radially extends beyond an outer circumference of an upper rim of the receptacle defines an overhanging portion, and the overhanging portion of the lower radius value does not extend beyond an inner circumferential edge of a retention portion of a cap base body of a cap configured to close the receptacle.
2. The sealable element according to claim 1, wherein the radius of the contour of the sealable membrane alternately changes between the lower radius value and the upper radius value.
3. The sealable element according to claim 1, wherein portions of the contour with the upper radius value extend over less than 75% of a total outer circumference of the sealable membrane.
4. The sealable element according to claim 1, wherein the backing layer has substantially the same outer contour as the sealable membrane.
5. The sealable element according to claim 1, wherein the backing layer is made from foaming materials.
6. The sealable element according to claim 1, wherein the sealable membrane comprises a diffusion barrier layer.
7. The sealable element according to claim 1, wherein the sealable membrane is made of a stiff material compound and comprises a heat-sealable layer.
8. A sealable element configured to seal a rim of a receptacle, the sealable element comprising: a backing layer made from a deformable material; a sealable membrane detachably connected to the backing layer, the sealable membrane having a contour with a radius varying between a lower radius value (L) and an upper radius value (U), a ratio between the lower radius value and the upper radius value defined by 0.9L/U0.99; and an opening tab connected to a rim portion of the sealable membrane and positioned between the backing layer and the sealable membrane, the opening tab arranged in an area in which the radius of the contour of the sealable membrane is the upper radius value, a portion of the sealable membrane that radially extends beyond an outer circumference of an upper rim of the receptacle defines an overhanging portion, and the overhanging portion of the lower radius value does not extend beyond an inner circumferential edge of a retention portion of a cap base body of a cap configured to close the receptacle.
9. A cap for closing a receptacle, the cap comprising: a cap base body with a fixing member configured to enable the cap to be removably attached on the receptacle; and a sealable element configured to seal a rim of the receptacle, the sealable element comprising a backing layer made from a deformable material and a sealable membrane detachably connected to the backing layer, the sealable membrane comprising an additional or integral opening member formed as an opening tab that is connected to a rim portion of the sealable membrane, the sealable membrane having a contour with a radius varying between a lower radius value (L) and an upper radius value (U), a ratio between the lower radius value and the upper radius value defined by 0.9L/U0.99, the opening tab arranged in a first area in which the radius of the contour of the sealable membrane is the upper radius value, and the sealable element retained inside the cap by a retention portion of the cap base body, a portion of the sealable membrane that radially extends beyond an outer circumference of an upper rim of the receptacle defines an overhanging portion, and the overhanging portion of the lower radius value does not extend beyond an inner circumferential edge of the retention portion.
10. The cap according to claim 9, wherein the retention portion radially extends from an inner side wall of the cap base body of the cap.
11. The cap according to claim 9, wherein a first maximum radius of the sealable membrane in the first area in which the radius of the contour of the sealable membrane is the upper radius value is greater than a radius of an inner circumferential edge of the retention portion, and a second maximum radius of the sealable membrane in a second area in which the radius of the contour of the sealable membrane is the lower radius value is identical to or smaller than the radius of the inner circumferential edge of the retention portion.
12. A receptacle comprising: a cap for closing a receptacle, the cap comprising a cap base body with a fixing member configured to enable the cap to be removably attached on the receptacle; and a sealable element configured to seal a rim of the receptacle, the sealable element comprising a backing layer made from a deformable material and a sealable membrane detachably connected to the backing layer, the sealable membrane comprising an additional or integral opening member formed as an opening tab that is connected to a rim portion of the sealable membrane, the sealable membrane having a contour with a radius varying between a lower radius value (L) and an upper radius value (U), a ratio between the lower radius value and the upper radius value defined by 0.9L/U0.99, the opening tab arranged in an area in which the radius of the contour of the sealable membrane is the upper radius value, and the sealable element retained inside the cap by a retention portion of the cap base body, the cap is removably attached onto an opening of the receptacle by a fixing member of the cap engaged with a correspondent fixing member of the receptacle provided at an outer side wall of the receptacle such that the sealable membrane rests on and is sealed to an upper rim of the receptacle enclosing the opening, the sealable membrane is pressed towards the upper rim by the backing layer, a portion of the sealable membrane that radially extends beyond an outer circumference of the upper rim of the receptacle defines an overhanging portion, and the overhanging portion of the lower radius value does not extend beyond an inner circumferential edge of the retention portion.
13. The receptacle according to claim 12, wherein at least the area of the sealable membrane in which the radius of the contour of the membrane is the upper radius value radially extends beyond an outer circumference of the upper rim of the receptacle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF THE INVENTION
(7)
(8) The membrane 3 is intended to hermetically seal the receptacle 20 such that the product remains fresh over a long time, e.g. during transport and storage. Therefore, the membrane 3 preferably comprises a diffusion barrier layer 301 preferably made of or at least comprising aluminum. The membrane 3 can be removed from the rim of the receptacle 20 by a user to allow access to the product.
(9) The backing layer 2 is intended to absorb the tolerances between a bottom 11 of a cap 10 and the upper rim 21 of the receptacle 20. Once the receptacle 20 has been opened and the membrane 3 has been removed from the receptacle 20, a certain sealing effect from the ambiance, especially against humidity, is achieved by the backing layer 2 when reclosing the receptacle 20 with the cap 10. Therefore, the backing layer 2 is made from a deformable material 200, preferably from foaming materials like expanded plastics such as polyethylene (EPE) or polypropylene (EPP), or it is made from cardboard or the like. Preferably, the backing layer 2 is glued or otherwise fixedly connected or adhered to the bottom 11 of the cap 10.
(10) The thickness of the backing layer 2 is larger than, preferably more than twice the thickness of the membrane 3.
(11)
(12) The membrane 3 can be made up of a more (
(13) With respect to
(14) It is noted that the element 1, particularly the backing layer 2 and the membrane 3, is/are neither limited to the materials nor to the order of the layers as depicted in the enclosed embodiments of
(15) The membrane 3 is detachably connected to the backing layer 2. Therefore, the backing layer 2 and the membrane 3 can be mechanically connected, e.g. they can be structured such that these structures engage with each other for temporarily connecting the membrane 3 and the backing layer 2. It is also possible that a temporary assembly layer or temporary adhesive 600 is applied between the backing layer 2 and the membrane 3 as shown in
(16)
(17) The fixing means 13 (e.g. screw thread or clipping means) on the inner side wall 14 of the single-part or multi-part cap 10 is intended to engage with a correspondent fixing means 22 like a screw thread (see
(18) As can be clearly seen, the cap 10 comprises the sealable element 1 according to the invention which is retained inside the cap 10 via a retention portion 15. The retention portion 15 is preferably integrally formed with the cap 10 or better cap base body 12. The retention portion 15 preferably radially extends from the inner side wall 14 of the cap 10 and thus forms a retention bead. In a preferred embodiment, the retention bead 15 extends over the whole circumference of the inner side wall 14 of the cap 10 thus forming a ring-shaped or circumferential retention bead. Before the initial opening of the receptacle 20, both the backing layer 2 and the membrane 3 are retained inside the cap 10 by the retention portion 15, i.e. their circumferential area or better overhanging portion is at least partially placed between the retention portion 15 and the bottom 11 of the cap 10.
(19) The cap 10 comprising the sealable element 1 is removably attached onto the opening O of the receptacle 20 such that the membrane 3 rests on the upper rim 21 of the receptacle 20 enclosing its opening O. In this position, the membrane 3 is pressed towards the upper rim 21 by means of the backing layer 2 which in turn is supported by the bottom 11 of the cap 10. By means of induction heat-sealing or welding, the membrane 3 can then be sealed onto the upper rim 21 of the receptacle 20 filled with nutritional products to thus provide a hermetical seal for said product. Alternatively, it is also possible that the membrane 3 is provided with an adhesive (e.g. glue or the like) on a face opposite to the backing layer 2; i.e. a face intended to be attached to the upper rim 21 of the receptacle 20. The adhesive is applied onto the membrane 3 such that its adhesive covered area corresponds to the upper rim 21 surface of the receptacle; i.e. the surface area of the membrane 3 intended to be in contact with the upper rim 21 of the receptacle 20 once the cap 10 is attached to the receptacle 20 is covered with the adhesive for sealably attaching the membrane 3 onto the upper rim 21 of the receptacle 20 thus hermetically sealing the receptacle 20. With respect to the structure of the membrane 3 as shown in
(20)
(21) When initially opening the receptacle 20 by removing (e.g. unscrewing or unclipping) the cap 10, a relatively high opening torque or force is required since the membrane 3 being retained inside the cap 10 as can be seen in
0.9L/U0.99,
(22) preferably 0.95L/U0.97.
(23) Preferably, the contour of the membrane 3 alternately changes between the lower radius value L and the upper radius value U, wherein the contour of the membrane 3 preferably has a radius continuously or stepwise or partially continuously and partially stepwise varying between the lower radius value L and the upper radius value U. Partially continuously and partially stepwise varying radius means that, for instance, the contour of the membrane is serrated and the radius continuously increases along the circumference of the membrane and, when reaching the maximum (upper) radius value, abruptly decreases until reaching the lowermost (lower) radius value and then again increases and so forth.
(24) Preferably, the varying radii of the membrane 3 about its circumference being greater than (an equal to) an averaged radius of the membrane 3 can be considered as upper radius value U, while the varying radii of the membrane 3 about its circumference being less than (an equal to) the averaged radius of the membrane 3 can be considered as lower radius value L.
(25) The radius values L, U are also depicted in
(26) Hence, an undesired high opening torque or force can be reduced in that an overhanging surface area or portion of the membrane 3 required for initially retaining the membrane 3 in the cap 10 via the retention portion 15 is reduced. For example, a reduction by 50% of the overhanging area of the membrane which interacts with or is engaged by the retention portion 15 leads to a reduction of the opening torque or force of the initial opening of the cap 10 of approximately 25%. It is thus possible to provide a sealable element 1 which can be securely retained in a cap 10 during the mounting of the cap 10 on a receptacle 20 and the sealing of the membrane 3 to the upper rim 21 of the receptacle 20, while an initial opening of the cap 10 is made more comfortable for the user without a degradation in the sealing effect of the cap 10.
(27) In a preferred embodiment, a maximum radius of the membrane 3 in an area in which the contour of the membrane 3 presents the lower radius value L is identical to or smaller than the radius (half of the diameter) of the inner circumferential edge 16 of the retention portion 15. Further, a maximum radius of the membrane 3 in an area in which the contour of the membrane 3 presents the upper radius value U is greater than the radius (half of the diameter) of the inner circumferential edge 16 of the retention portion 15. It is thus possible to effectively reduce the area of the membrane 3 being placed between the retention portion 15 and the bottom 11 of the cap 10 thus reducing the opening torque or force when initially removing the cap 10 from the receptacle 20. Preferably, at least an area of the membrane 3 in which the contour of the membrane 3 presents the upper radius value U radially extends beyond the outer circumference of the upper rim 21 of the receptacle 20 thus providing a portion of the membrane 3 to be retained by the retention portion 15. However, also an area of the membrane 3 in which the contour of the membrane 3 presents the lower radius value L may radially extend beyond the outer circumference of the upper rim 21 of the receptacle 20; however, this overhanging portion preferably not extends beyond the inner circumferential edge 16 of the retention portion 15 as will also be apparent from the examples presented herein.
(28) In a preferred embodiment, the upper radius value portions extend over less than 75% of the total outer circumference of the membrane 3, preferably over less than 50%, more preferably over less than 25%. It goes without saying that the upper and lower radius value U portions do not need to extend over the outer circumference of the membrane 3 at a stretch but the upper and lower radius value portions are preferably alternately provided about and preferably evenly distributed over the circumference of at least the membrane 3.
(29) In
(30) Nevertheless,
(31) In the following, typical dimensions are given exemplarily to better understand the invention. However, these dimensions do not limit the invention to a particular range of dimensions but the invention can be used for any such caps 10 or receptacles 20 as described in the light of this invention.
Example 1
(32) Radius of inner side wall 14 of the cap 10: 24.5-25 mm Radius of inner circumferential edge 16 of the retention portion 15: 23.5-24 mm Radial extension of the retention portion 15 from said inner side wall 14 towards the inside of the cap 10: 1-1.25 mm Outer radius of the upper rim 21: 23-23.5 mm Minimum radius (r) of the membrane 3 in a lower radius value portion: 23-24 mm Maximum radius (R) of the membrane 3 in an upper radius value portion: 24-24.75 mm Overhang of the membrane 3 in a lower radius value portion: 0-0.75 mm Overhang of the membrane 3 in an upper radius value portion: 1-1.75 mm Ratio between lower radius value L and upper radius value U: 0.94-0.98
Example 2
(33) Radius of inner side wall 14 of the cap 10: 28.5-29 mm Radius of inner circumferential edge 16 of the retention portion 15: 27.25-28 mm Radial extension of the retention portion 15 from said inner side wall 14 towards the inside of the cap 10: 1-1.25 mm Outer radius of the upper rim 21: 27-27.5 mm Minimum radius (r) of the membrane 3 in a lower radius value portion: 27-28 mm Maximum radius (R) of the membrane 3 in an upper radius value portion: 28-28.75 mm Overhang of the membrane 3 in a lower radius value portion: 0-0.75 mm Overhang of the membrane 3 in an upper radius value portion: 1-1.75 mm Ratio between lower radius value L and upper radius value U: 0.94-0.98
Example 3
(34) Radius of inner side wall 14 of the cap 10: 36.75-37.25 mm Radius of inner circumferential edge 16 of the retention portion 15: 35.5-36.25 mm Radial extension of the retention portion 15 from said inner side wall 14 towards the inside of the cap 10: 1-1.25 mm Outer radius of the upper rim 21: 35.25-35.75 mm Minimum radius (r) of the membrane 3 in a lower radius value portion: 35.25-36.25 mm Maximum radius (R) of the membrane 3 in an upper radius value portion: 36.25-37 mm Overhang of the membrane 3 in a lower radius value portion: 0-0.75 mm Overhang of the membrane 3 in an upper radius value portion: 1-1.75 mm Ratio between lower radius value L and upper radius value U: 0.94-0.98
(35) It is possible that the width (i.e. radial extension) of the retention portion 15 is independent for a plurality of receptacles 20 of different sizes and thus different cap 10 sizes as can be seen in
(36) With respect to
(37) According to another embodiment, the opening means 4 can be an opening lid connected to the membrane 3 or an opening tab 5 connected to the rim portion of the membrane 3. In this case, the opening tab 5 is preferably positioned between the backing layer 2 and the membrane 3 preferably by being bent (see arrow A) from or around the rim portion of the membrane 3 to a centre portion thereof. The opening tab 5 is preferably arranged in an area in which the contour of the membrane 3 presents the upper radius value U such that the membrane 3, when being opened, will be easily rolled off the upper rim 21 of the receptacle 20 and will e.g. not break in a slot-like opening. According to an embodiment of the invention, the only upper radius value portion of the membrane 3 can actually be the connecting portion of the membrane 3 to the opening lid or tab 5 or can form the tab 5.
(38) In
(39) In
(40) As the opening means 4 or opening tab 5 is preferably made of or at least comprises portions of the reinforcing layers 302, 303 and is thus integrally formed with the membrane 3, a tearing of said opening means 4 or tab 5 or an undesired opening path (e.g. an undesired slot-like opening) of the membrane 3 can be avoided.
(41) In the following the insertion of the sealable element 1 in the cap 10 the mounting of the cap 10 to the receptacle 20 as well as the removal of the membrane 3 will be described.
(42) The backing layer 2 and the membrane 3 are produced and then detachably connected to form the sealable element 1 (see
(43) According to the embodiment, the inner body 17 is inserted in and fixed to the outer body 18 by aid of the assembly structure 19. The element 1 is then inserted in the cap 10, particularly at the bottom 11 thereof such that the element 1, i.e. both the backing layer 2 and the membrane 3 are retained inside the cap 10 via the retention portion 15. Alternatively, the element 1 may be placed on the retention portion 15 of the inner body 17 which is then inserted together with the element 1 in the outer body 18 and fixed thereto via the assembly structure 19. The backing layer 2 faces the bottom 11 of the cap 10; i.e. the membrane 3 is positioned between the backing layer 2 and the retention portion 15. Preferably the backing layer 2 is glued or otherwise fixedly connected or adhered to the bottom 11 of the cap 10.
(44) The receptacle 20 is filled with a nutritional product and then the cap 10 is placed or better removably attached (e.g. screwed or clipped) onto the opening O of the receptacle 20 filled with the nutritional product; preferably, the cap 10 is removably attached onto the opening O of the receptacle 20 via its fixing means 13 preferably having a thread (see
(45) Then, the membrane 3 is sealed to the upper rim 21 of the receptacle 21, preferably via induction heat-sealing or induction welding. In this state the membrane 3 is still connected (or glued) to the backing layer 2. The induction heat-sealing or welding allows a conducting material (e.g. the aluminum diffusion barrier layer 301 of the membrane) to heat under the effect of an electrical induction sealer, thus causing the softening of a sealing film (e.g. the heat-sealable layer 300 of the membrane 3) on the upper rim 21 of the receptacle 20, which sealing film 300 creates a bond with the upper rim 21 resulting in the receptacle 20 being hermetically sealed.
(46) Alternatively, it is also possible that the membrane 3 is provided with an adhesive (e.g. glue or the like) on a face intended to be attached to the upper rim 21 of the receptacle 20. The adhesive is applied onto the membrane 3 before being attached to the upper rim 21 of the receptacle 20 in a way that the adhesive covered area corresponds to the upper rim 21 surface of the receptacle. Hence, the surface area of the membrane 3 intended to be in contact with the upper rim 21 of the receptacle 20 once the cap 10 is attached to the receptacle 20 is covered with the adhesive. When attaching the cap 10 with the sealing element 1 to the receptacle 20, the membrane 3 is sealably attaching onto the upper rim 21 of the receptacle 20 by means of the adhesive thus hermetically sealing the receptacle 20. When making use of such an adhesive, the step of removably attaching the cap 10 to the receptacle 20 comes along with the step of sealing the membrane 3 to the upper rim 21 of the receptacle 20 which thus occur simultaneously. This comes about since the thickness of the (foamy) backing layer 2 is preferably dimensioned such that it applies a force onto and thus presses the membrane 3 in a direction towards the upper rim 21 of the receptacle 20.
(47) Upon opening of the receptacle 20 for the first time by removing (e.g. unscrewing or unclipping) the cap 10, the backing layer 2 being retained by the retention portion 15 is detached from the membrane 3 which remains sealed on the rim 21 and thus the temporary connection between the membrane 3 and the backing layer 2 gets broken preferably by shearing, which typically creates an audible noise. When detaching the membrane 3 from the backing layer 2, the former needs to pass the retention portion 15. Due to the (continuously and/or stepwise) varying radius of at least the membrane 3 the opening torque or force for doing so can be considerably reduced as the outer circumferential area of the membrane 3 being retained by the retention portion 15 is reduced in comparison to a membrane known from the prior art having a constant radius about its circumference.
(48) Once the cap 10 has been removed, the membrane 3 can be removed as well, e.g. by being rolled off the rim 21 by grasping and pulling at the opening means 4, preferably defined by the overhanging portion of the membrane 3 defined by the upper radius value portions or a similar opening tab 5; i.e. preferably via the opening tab 5 being exposed once the cap 10 has been removed from the receptacle 20 and thus the backing layer 2 is detached from the membrane 3.
(49) When reclosing the receptacle 20 with the cap 10 as shown in
(50) The invention is not limited to the embodiments described in this application and all features of the embodiments can be combined in any possible way as long as being covered by the scope of the invention as given by the appended claims.