Oscillatory focusing of particles in channels
11474023 · 2022-10-18
Assignee
Inventors
Cpc classification
B01L2200/0652
PERFORMING OPERATIONS; TRANSPORTING
B01L2400/04
PERFORMING OPERATIONS; TRANSPORTING
B01L2400/086
PERFORMING OPERATIONS; TRANSPORTING
B01L2400/0622
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502776
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502761
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
This disclosure provides systems and methods to extend the capabilities of inertial and/or viscoelastic focusing in channels, such as microchannels. The new systems and methods can be integrated with existing microfluidic devices for inertial and/or viscoelastic manipulation of particles that have defied prior attempts, enabling a variety of applications in clinical diagnosis. The particles, e.g., bioparticles and cells, focus into streamlines in the same way and in the same locations as in existing inertial and viscoelastic focusing systems, but at much lower particle Reynolds numbers, much lower shear stress, over much shorter distances, and at lower driving pressures and/or flow rates.
Claims
1. An oscillatory fluidic system for focusing of particles in a fluid sample into one or more streamlines within a fluid flowing in a channel, the system comprising: a fluid oscillator for alternating a direction of flow of the fluid in a channel that comprises an array of islands or a spiral geometry; and a controller arranged and configured to transmit control signals to the fluid oscillator to generate a repeating oscillating flow profile of the fluid sample in the channel, wherein the flow profile includes at least one step in a first direction of flow and at least one step in a second direction of flow opposite to the first direction of flow, for a set period of time, thereby focusing the particles into one or more streamlines within the fluid flowing within the channel.
2. The system of claim 1, wherein dimensions of the channel and the controller are configured to provide inertial focusing.
3. The system of claim 1, wherein dimensions of the channel and the controller are configured to provide viscoelastic focusing when a fluid in the channel is selected to have an appropriate viscoelasticity.
4. The system of claim 1, wherein the fluid oscillator comprises a source of pressure or flow arranged and controlled to provide an oscillating pressure on, or flow of, the fluid to provide the oscillating flow profile within the channel.
5. The system of claim 1, wherein the fluid oscillator comprises a source of constant pressure or constant flow arranged and controlled to provide a constant pressure on, or constant flow of, the fluid within the channel, and the fluid oscillator further comprises two or more valves arranged along the channel and controlled to provide the oscillating flow profile within the channel between the two or more valves by directing the constant pressure or flow from the source alternatingly at a first location along the channel and then at a second location along the channel.
6. The system of claim 5, wherein the fluid oscillator further comprises a signal generator and a valve driving circuit, and wherein the two or more valves comprise high-speed, three-way valves.
7. The system of claim 1, wherein the frequency of oscillations is from about 0.01 Hertz to about 100 Hertz.
8. The system of claim 1, wherein particles flowing within the fluid move a distance of 1.0 micron to 100 cm in the first direction of flow, and then 1.0 micron to 100 cm in the second direction of flow.
9. The system of claim 1, wherein the channel comprises a first section having a first hydraulic diameter, a second section in series with the first section and having a second hydraulic diameter smaller than the first hydraulic diameter, and a third section in series with the second section and having a third hydraulic diameter larger than the second hydraulic diameter.
10. A method for focusing of particles in a fluid sample into one or more streamlines within a fluid flowing within a channel, the method comprising introducing into a channel a first fluid comprising particles to be focused; introducing into the channel a second fluid co-flowing with the first fluid; controlling a flow rate of the first fluid and the second fluid in the channel to generate a repeating oscillating flow profile of the first fluid and the second fluid in the channel, wherein the flow profile includes at least one step in a first direction of flow and at least one step in a second direction of flow opposite to the first direction of flow, for a set period of time, thereby displacing focused particles out of the first fluid and into the second fluid within the channel.
11. The method of claim 10, wherein the channel comprises a millimeter or micrometer channel.
12. The method of claim 11, wherein dimensions of the channel and the flow rate are selected to provide inertial focusing.
13. The method of claim 11, wherein dimensions of the channel and the flow rate are selected to provide viscoelastic focusing when the first fluid in the channel is selected to have an appropriate viscoelasticity.
14. The method of claim 10, wherein controlling a flow rate of the first fluid comprises providing a source of pressure or flow and controlling the source of pressure or flow to provide the oscillating flow profile within the channel.
15. The method of claim 10, wherein controlling the flow rate of the first fluid comprises providing a source of constant pressure or constant flow controlled to provide a constant pressure on, or constant flow of, the first fluid within the channel, controlling two or more valves arranged along the channel, and providing the oscillating flow profile within the channel between the two or more valves by directing the constant pressure or flow from the source alternatingly at a first location along the channel and then at a second location along the channel.
16. The method of claim 10, wherein channel dimensions are selected, and the flow rate of the first fluid in the channel is controlled, such that a Reynolds number within the channel in each direction of flow is from about 0.01 to 2300.
17. The method of claim 10, wherein the frequency of oscillations is from about 0.01 Hertz to about 100 Hertz.
18. The method of claim 10, wherein particles flowing within the first fluid move a distance of 1.0 micron to 100 cm in the first direction of flow, and then 1.0 micron to 100 cm in the second direction of flow.
19. The method of claim 10, wherein the hydraulic diameter (Dh) of the channel is selected to achieve a ratio of particle diameter a to Dh to be greater than 0.001 and less than 1.0.
20. The method of claim 10, wherein the flow rate is controlled to achieve at least one of the following parameters: a particle Reynolds number (Rep) greater than about 0.002; a channel Reynolds number (Re) less than about 2300; a channel hydraulic diameter (Dh) larger than a particle diameter a; and a Womersley number (Wo) less than about 1.
21. The system of claim 1, wherein the array of islands comprises a two-dimensional array of islands.
22. The system of claim 1, comprising: a first fluid input and a second fluid input coupled into a first side of the channel; and a first fluid output and a second fluid output coupled to a second side of the channel opposite to the first side of the channel.
23. The method of claim 10, wherein controlling the flow rate of the fluid in the channel to generate the repeating oscillating flow profile is performed intermittently.
24. An oscillatory fluidic system for focusing of particles in a fluid sample into one or more streamlines within a fluid flowing in a channel, the system comprising: a fluid oscillator for alternating a direction of flow of the fluid in a channel that comprises an array of islands; and a controller arranged and configured to transmit control signals to the fluid oscillator to generate a repeating oscillating flow profile of the fluid sample in the channel, wherein the flow profile includes at least one step in a first direction of flow and at least one step in a second direction of flow opposite to the first direction of flow, for a set period of time, thereby focusing the particles into one or more streamlines within the fluid flowing within the channel, wherein the channel comprises a first section having a first hydraulic diameter, a second section in series with the first section and having a second hydraulic diameter smaller than the first hydraulic diameter, and a third section in series with the second section and having a third hydraulic diameter larger than the second hydraulic diameter.
25. The system of claim 24, further comprising a millimeter or micrometer channel.
26. The system of claim 24, wherein dimensions of the channel and the controller are configured to provide inertial focusing.
27. The system of claim 24, wherein dimensions of the channel and the controller are configured to provide viscoelastic focusing when a fluid in the channel is selected to have an appropriate viscoelasticity.
28. The system of claim 24, wherein the fluid oscillator comprises a source of pressure or flow arranged and controlled to provide an oscillating pressure on, or flow of, the fluid to provide the oscillating flow profile within the channel.
29. The system of claim 24, wherein the fluid oscillator comprises a source of constant pressure or constant flow arranged and controlled to provide a constant pressure on, or constant flow of, the fluid within the channel, and the fluid oscillator further comprises two or more valves arranged along the channel and controlled to provide the oscillating flow profile within the channel between the two or more valves by directing the constant pressure or flow from the source alternatingly at a first location along the channel and then at a second location along the channel.
30. The system of claim 29, wherein the fluid oscillator further comprises a signal generator and a valve driving circuit, and wherein the two or more valves comprise high-speed, three-way valves.
31. The system of claim 24, wherein channel dimensions are configured and the flow rate of the fluid in the channel is controlled such that a Reynolds number within the channel in each direction of flow is from about 0.01 to 2300.
32. The system of claim 24, wherein the frequency of oscillations is from about 0.01 Hertz to about 100 Hertz.
33. The system of claim 24, wherein particles flowing within the fluid move a distance of 1.0 micron to 100 cm in the first direction of flow, and then 1.0 micron to 100 cm in the second direction of flow.
34. The system of claim 24, wherein the hydraulic diameter (Dh) of the channel is selected to achieve a ratio of particle diameter a to Dh to be greater than 0.001 and less than 1.0.
35. The system of claim 24 having at least one of the following parameters: a particle Reynolds number (Rep) greater than about 0.002; a channel Reynolds number (Re) less than about 2300; a channel hydraulic diameter (Dh) larger than a particle diameter a; and a Womersley number (Wo) less than about 1.
Description
DESCRIPTION OF DRAWINGS
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(37) Like reference symbols in the various drawings indicate like elements.
DETAILED DESCRIPTION
(38) The current disclosure describes systems and methods that apply oscillatory (or “alternating current” (AC)) flow to inertial and/or viscoelastic focusing in small channels such as millimeter- and micro-channels. These two passive particle manipulation modes are widely used in microfluidics, albeit always in a steady flow (or “direct current” (DC)) configuration. For inertial focusing and viscoelastic focusing, the present new systems and methods extend the residence times of suspended particles to infinity, in theory (when the particles in a fluid sample continue to move back and forth within a microfluidic channel without moving from one location), essentially removing the practical limits on channel length.
(39) The new systems and methods directly push back the barriers to focusing small particles by orders of magnitude in pressure drop, shear stress, and ease of fabrication. In particular, given the ability to focus smaller particles more easily using inertial and/or viscoelastic forces, the new systems and methods enable expansion of inertial and viscoelastic microfluidic technology into manipulation of bacteria and even viruses, while at the same time improving the tolerability of the process by larger, but especially sensitive, cells that might currently suffer damage during transit, such as mammalian cells.
(40) The new systems and methods can be used for concentrating very small particles or cells (such as bacteria, yeast, exosomes, nanoparticles, or viruses), using very short and small channels (such as nanofluidic systems), and very small driving pressures. They also widen the types of mammalian cells that tolerate inertial and viscoelastic focusing due to substantially reduced shear stresses. Moreover, all of the standard applications for inertial or viscoelastic focusing would incur benefits. These applications include sorting, separation, concentration, sheathless flow cytometry, controlled encapsulation by inertial ordering, etc. Within the biotech industry, inertial and viscoelastic focusing could also be combined with on-chip assays due to the dramatic shrinking of the required footprint and ability to increase residence times on-chip nearly without bound (including assays on cellular responses to shear stress, controlled addition/removal of chemicals to cells, etc.).
(41) General Methodology
(42) Using oscillatory microfluidics, inertial focusing in practically infinite channels can be achieved, allowing for particle focusing at the micron-scale and even smaller. Unlike traditional steady-flow microfluidics, oscillatory microfluidics switches the direction of the flow at a frequency high enough to avoid cells and particles traveling further than the whole device in a single step, but low enough that cells or particles spend sufficient time in a fully-developed flow regime where focusing occurs and is understood.
(43) Due to the symmetry of the velocity field along the flow axis, the inertial lift forces acting on the particle preserve their directionality when the flow direction is switched (
(44) A general schematic of an oscillatory microfluidic system that can be used to carry out inertial or viscoelastic focusing of particles into one or more streamlines within a fluid sample is shown in
(45) In specific examples, the systems can include a pressure source, such as a pump, which can be a constant or varying pressure source, and a signal (pulse) generator, a valve driving circuit, and two high-speed valves, such as three-way valves (
(46) As shown in
(47) As shown in the Examples below, inertial focusing can be achieved at Re.sub.p at least as low as 0.005 when using the oscillatory flow methods described herein, about 20 times lower than previously attained, and synthetic particles as small as 500 nm can be focused.
(48) In summary, oscillatory inertial microfluidics achieves inertial particle manipulation and focusing in a previously inaccessible flow regime, specifically at a very low Re.sub.p range (Re.sub.p<0.01) and particle-to-channel ratios (a/H<0.1). We demonstrated this by inertially focusing a variety of particles—as small as 500 nm—in oscillatory flows, including a bacterium (Staphylococcus aureus) in an 80 μm wide microchannel using 20 psi driving pressure, which corresponded to Rep=0.0047 and a/H=0.01. After demonstration of the method, we described the key principles for the design and operation of microfluidic devices at this flow regime, based on experimental observations and a non-dimensional analysis of inertial migration.
(49) The new systems can enable a new generation of inertial microfluidic devices, which are unfeasible to implement using traditional, steady flow microfluidics. While an analytical system was used in this study to be able to investigate a wide range of parameters (in terms of particle size, particle-to-channel ratio, and the dimensionless parameter Rep), purpose-built systems would be required to evaluate the performance of the proposed method for specific applications. These applications include inertial manipulation of smaller bioparticles such as bacteria, for the development of isolation devices based on label-free sorting of the pathogens. Larger bioparticles such as nucleated cells (e.g., circulating tumor cells, white blood cells) can be sorted at physiological shear stresses to ensure that the cells are not damaged or exhibit any flow-induced response, and also be repeatedly imaged on their focus plane while rotating for biophysical characterization or high sensitivity flow cytometry applications. We also expect that the very low particle-to-channel ratio can potentially extend the capabilities of inertial microfluidics to allow the use of easy-to-manufacture, millimeter-scale devices (e.g., manufactured via 3D printing) for cell and bioparticle processing, also at much lower shear stress.
(50) Theoretical Background
(51) Physics of inertial microfluidics, i.e., the forces that cause the lateral migration and eventual focusing of particles in microchannels are well studied. The major practical challenge for inertial microfluidics in very low Re.sub.p flows is the extensive channel lengths required to attain focusing. To see this, consider first that the migration velocity of the particle due to inertial lift (U.sub.P) can be calculated for a point particle as (assuming that the Stokes drag is balancing the inertial lift force):
U.sub.P=f.sub.LρU.sub.m.sup.2a.sup.3/3πμH.sup.2 [1]
where f.sub.L is a dimensionless lift coefficient, ρ is the density of the carrier fluid, U.sub.m is the mean flow velocity in the channel, a is the particle diameter, μ is the viscosity of the carrier fluid and H is the cross-sectional channel dimension of interest. Di Carlo has calculated an estimated theoretical length which is required for inertial focusing, based on the U.sub.P and the lateral migration length (of order H), for finite particles. Adapting the same method to point particles using equation [1], a similar expression can be obtained for the required channel length for focusing (L.sub.f) as:
L.sub.f,theoretical=πμH.sup.3/f.sub.LρU.sub.ma.sup.3 [2]
(52) From this relationship, it is apparent that the required length is inversely correlated with U.sub.m and a.sup.3 (compared to U.sub.m and a.sup.2 for finite particles). Regardless of the point or finite particle assumption, the required length and the pressure requirement of the system increases drastically with decreasing Re.sub.p, making it impractical.
(53) In a straight channel with rectangular cross-section (i.e., no Dean flow), a particle is subjected to two inertial lift forces (F.sub.L): wall lift force (F.sub.W) and shear gradient force (F.sub.SG) (see
(54) More recent experimental measurements with finite particles (0.05<a/H<0.2) revealed that based on the lateral position of the particle in the channel, a better fit for F.sub.L can be obtained using: x=3 and y=1 near channel centerline, and x=6 and y=4 near the wall region (Di Carlo et al., Phys. Rev. Lett., 102(9):1-4, 2009). Nonetheless, for both point and finite particle assumptions, F.sub.L is strongly correlated with the particle size (a) and flow velocity (U.sub.m). Particle Reynolds number (Re.sub.p) is a dimensionless number conventionally used to characterize inertial microfluidic systems, which encompasses both a and U.sub.m: Re.sub.p=ρU.sub.ma.sup.2/(μD.sub.h), where μ is the viscosity of the carrier fluid and D.sub.h is the hydraulic diameter of the (rectangular) channel: D.sub.h=2WH/(W+H), where W is the cross-sectional dimension other than H.
(55) Based on the dimensionless number regimes such as the channel Reynolds number (Re or Re.sub.ch), particle Reynolds number (Re.sub.p), or the ratio of particle diameter α to the hydraulic diameter of a microchannel D.sub.h (a/D.sub.h), we can define the frequency and also the travel distances in a given system. The frequency of the oscillations is limited in the lower end by the distance they travel. In particular, the travel distance should not exceed the total length of the microfluidic channel in the microchip. Thus, the frequency and travel distance is correlated. In the higher end, the oscillation frequency is limited by the entrance length (the length required for the flow to develop). For laminar flow, this is quantified by the standard dimensionless Womersley number (Wo):
Wo=D.sub.h(2*π*f*ρ/μ).sup.1/2
where D.sub.h is the hydraulic diameter, f is frequency (Hz), ρ is density, and μ is dynamic viscosity. Small Wo (<1.0), e.g., 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, or 0.95 means entrance length effects can be ignored, which means the flow is fully developed for almost all of the oscillation.
(56) In general, the streamline positions achieved by the new oscillatory flow methods are the same as for steady flows. For example, in square channels, the particles will follow four streamlines, one centered along each of the four walls. In rectangular channels, one obtains two streamlines, one along each of the long walls, centered on that wall. In inertial fractionator systems, which can be systems with square or rectangular channels, the separation results in displacement from one channel to another.
(57) In curving channels, there will be two streamlines along the center offset (2 on top of each other). For example, the disclosure includes methods for focusing particles in a moving fluid by providing particles suspended in a moving fluid into a channel, wherein the channel is curved and has a rectangular cross-section, a height, a width, and a hydraulic diameter equal to 2*height*width/(width+height); and flowing the fluid through the channel under conditions such that inertial forces acting on the particles result in the localization of a flux of particles in the channel, wherein a lift/drag ratio for the particles is greater or equal to one over a limited region of the channel cross section and the magnitude of the forces is large enough to create focusing of the flux of particles to one or more streams that are localized to within an area having a width of, at most, five times the width of the particles in one dimension.
(58) For discussions of inertial focusing, see, e.g., U.S. Pat. Nos. 9,808,803; 9,895,694; and 9,610,582; and US Published Patent Application No. US2016/0123858. All of these references are incorporated herein by reference in their entireties, including their figures and claims.
(59) Viscoelastic focusing results in focusing to corner positions and center streams in square/rectangular channels, and the center stream is displaced from the centerline as a function of curvature in curving channels. The corner positions may not be present when particles are too big to fit. Viscoelastic effects exist when the Weissenberg number is greater than zero (Wi=λU/H, where λ is characteristic relaxation time, U is mean channel velocity, and H is the narrowest channel dimension). In a square channel, the focusing positions include the channel centerline and close to the four corners, however, as particle size increases only the center stream is accessible. The time required to focus particles does depend on particle diameter, but for oscillatory flow, a need for long duration of flow does not prevent successful focusing. Therefore, successful focusing is possible by viscoelastic effects when Weissenberg number is greater than zero.
(60) The elasticity number, defined as El=Wi/Re, allows the relative effects of viscoelastic and inertial focusing fluid forces to be compared. When El<<1, inertial focusing dominates, along with the characteristic focus positions, but when El>>1, viscoelastic focusing dominates, revealing separate focus positions. When El˜1, inertia-elastic focusing occurs, whereby the focus positions of particles are modified rather than switching from one set to the other set. For example, the corner positions that are often present in viscoelastic focusing can be eliminated, while the center focus position remains precisely focused. This can persist to quite high Reynolds numbers, even exceeding the textbook limit for onset of turbulence.
(61) For discussions of viscoelastic focusing, see, e.g. US Published Patent Application No. 2016/0339434; Lim et al., “Inertio-elastic focusing of bioparticles in microchannels at high throughput,” Nature Communications, 5:4120 (2014); and Seo et al., “Lateral migration and focusing of microspheres in a microchannel flow of viscoelastic fluids,” Physics of Fluids, 26:063301 (2014). All of these references are incorporated herein by reference in their entireties, including the figures and claims.
(62) Oscillatory Inertial Focusing Systems
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(66) Instead of on-chip valves, transient fluidic components such as fluidic resistances and capacitances can be used to obtain a set time dependent response of the fluid flow. Resistances on the microchip are created by long channels with small hydraulic diameters. Capacitances on the microchip can be created by a large deformable section that will swell with pressure, or introducing a bubble of vapor, gas, or a mixture of gases (such as air) that will enlarge or shrink with pressure. Any n number of steady or transient on chip fluid flow control components will be used to oscillate the flow field in the entirety or only part of the microfluidic channel, continuously or intermittently, with or without a net resulting flow.
(67) Any one or more of the control mechanisms outlined in
(68) System Throughput
(69) In an oscillatory inertial microfluidics system, the physical length of the channel is shorter (with respect to traditional steady flow) and is virtually extended by making the particles spend more time in the channel. This, in turn, reduces the throughput per channel proportionally with the extended time. For instance, if the inertial focusing length is extended an order of magnitude via oscillatory flow, it is expected that the throughput of the system will decrease an order of magnitude, if no other changes are made to the system.
(70) We propose that this reduction in the single channel throughput can be alleviated by increased parallelization of the channels. Due to the shorter channel length, it is possible to fit more devices in the same overall footprint, which enhances parallelization and scaling. For instance, if the inertial focusing length is extended ten-fold via oscillatory flow, ten times the number of channels could be fitted in the same geometry instead of an equivalent, ten-fold longer channel. In addition, in the oscillatory case, the pressure drop would be significantly less due to the shorter channel length. It should be noted that while the higher parallelization would bring additional engineering design challenges, the feasibility of highly parallelized microfluidic chips on injection-molded plastic devices has been successfully demonstrated (see, e.g., Lim et al., Nature Communications 5, 4120 (2014) and Fachin et al., Scientific Reports, 7(1), 10936, 2017).
(71) Applications of Oscillatory Inertial Focusing
(72) The new oscillatory inertial focusing techniques can be used in a variety of existing inertial focusing systems and for a variety of tasks.
(73) Concentration by Pressure Control and Forward Flow Bias
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(75) For inertial focusing where the narrow channel is wider than it is tall, this will result in focusing of particles into two streamlines along the middle of the channel, but displaced above and below the mid-height of the channel (center focusing). Separation is then accomplished by taking the center streamlines as a product fraction, which retains the focused particles. For viscoelastic focusing, particles migrate to the geometrical center and, depending on the flow conditions, to the corners of the narrow channel (see, e.g., US Published Application No. US2016-0339434). In either case, the product is now in a much smaller volume of sample liquid, and is thus concentrated.
(76) In straight, uncurved channels (no Dean flow), the inertial focusing will result in two or four streamlines in two positions (along the longer sides of the microchannel) if the channel where focusing is happening is more rectangular. Four streamline positions, again near the sidewalls, will result if the channel is closer to a square than a rectangle. The expected streamline positions within a straight microchannel, and how to determine them, are known to those of skill in the field of inertial focusing, as described, for example, in U.S. Pat. No. 9,808,803.
(77) Besides, a simple straight channel, other steady-flow devices that take advantage of inertial focusing (or viscoelastic focusing) can be utilized in an oscillatory mode, provided that the oscillation frequency is high enough to avoid particles traveling too far (e.g., from the beginning of one separation element through a point where separation occurs in a single forward step). For example, the inertial concentrator shown in
(78) In the embodiment of
(79) To take advantage of the alternating flow control, one useful implementation involves three controlled pressure ports, one for sample, product, and waste (
(80) Separation by Pressure Control and Forward Flow Bias
(81) Besides concentration of focused particles, oscillatory flow can also be applied to displace focused particles out of a first fluid and into a second fluid. To accomplish this, the second fluid is most often introduced into a co-flowing set of streamlines (buffer), adjacent to the flow of streamlines containing the input particles (sample). For oscillatory flow, the buffer pressure could then be synchronized to the sample inlet pressure in both the forward and reverse phases, leaving the product and waste pressures synchronized to each other, yet reversed from the buffer and sample reservoir pressures (the simplest implementation).
(82) As shown in
(83) Alternatively, the flow speed can be reduced with the same siphoning fraction applied during steady flow, reducing the shear stress experienced by, for example, biological cells. In this implementation, the travel distance of the particle in the (longer) forward phase should not exceed the length of an island plus the gap distance from one island to the next, otherwise the particles can find themselves in the siphoned streamlines where they will migrate away from the back-wall of the subsequent island, preventing them from reaching the product stream.
(84) Alternatively, as shown in
(85) These two systems are shown schematically in
(86) These separation devices can also be applied with viscoelastic focusing in an analogous manner with how the straight-channel separator (“dog-bone”) format could be adapted for viscoelastic focusing. Only the positions of the focus streams change and flow parameters needed to achieve focusing of particles out of the waste streamlines.
(87) Intermittent Flow
(88) Besides oscillatory flow where the inlet and outlet reservoirs are driven with an oscillatory pressure continuously, intermittent modes of operation are also useful, as shown schematically in
(89) Intermittent Flow for Water Filtration
(90) One application for enhanced inertial focusing by oscillatory flow is in prolonging the life of filters for water purification or other fluid filtration. In this implementation, particles caught by the filter during a dispensing mode would be removed quickly from the filter pores by AC inertial lift forces away from the wall, then shuttled to a nearby waste port. Because this cleaning step could occur often (perhaps every minute or less), particulates would have little chance to form nonspecific adhesions to the filter before cleaning, yet because the cleaning step could utilize only a tiny volume of water, essentially all the water would proceed on into the product with just a tiny volume excreted as waste. There would also be no need for an additive as in the case of viscoelastic focusing. This particular application could find use in consumer refrigerators, attachments to faucets, and even handheld water purification kits. Any type of filter, e.g., flat filters and hollow fiber filters, can be modified (e.g., to alter the flow patterns and to include a waste port if not already present) using the new systems and methods. It is worth pointing out that this would be impossible without the dramatic reduction in pressure drop afforded by AC inertial focusing.
(91) In one embodiment of water filtration shown in
(92) As shown in
(93) In another embodiment of the filtration application, the inertial fluid forces that cause particles to migrate away from walls can be used to dislodge and then displace particles that have been filtered. This performs oscillation between the sample and waste while the product is closed, then displaces the focused filtrate all to the waste before returning to a steady flow operation from sample to product to filter the sample until the filter needs cleaning again. The advantage is there is no need for a backflow through the filter.
(94) Intermittent Flow for Cell Lysis
(95) This application uses the same configuration as the water filtration scheme described in
(96) Though the aforementioned configuration utilizes a filter, note that if concentration by the filter is not needed, a single inlet single outlet oscillatory flow setup such as in
(97) Long Duration Cytometry at a Controlled Shear Rate Streamline
(98) One implementation of oscillatory flow to focus particles (by inertial or viscoelastic fluid forces) does not require separation, and that is cell cytometry. For example, focusing of cells into defined streamlines near the walls of the narrow channel will achieve known shear stresses in similar fashion to a cone and plate viscometer or cylinder and drum viscometer, because the cells will be a defined distance from the wall. This can be used to observe the changes to cells under prolonged periods of defined shear stress in the oscillatory mode. This can also be used to observe breaking of individual cell clusters as a means of assaying cell-cell binding strengths.
(99) Alternatively, prolonged imaging of particles from multiple angles under oscillatory flow can enable a 3D reconstruction of their structure, with images being obtained by high-speed video or fluorescence (including laser-scanning confocal imaging) with periodic stops in the flow to hold the particle motionless for a short time. As shown in
(100) Reciprocating Motion to Achieve High RPM Oscillatory Flow
(101) Although the simplest form of driving an oscillatory flow is either by controlling the pressure within the input and output fluid reservoirs directly or by switching the input streams between reservoirs at different pressures through valving, additional means of driving oscillatory flows exist. For example, as shown in
EXAMPLES
(102) The new systems and methods are further described in the following examples, which do not limit the scope of the invention described in the claims. The following Materials and Methods were used for all of the Examples.
(103) Materials and Methods
(104) Monodisperse fluorescent polystyrene particles (Fluoro-Max, Sigma Aldrich, USA) and bacteria (SH1000-GFP Staphylococcus aureus strain, which expresses green fluorescent protein) were diluted in PBS solutions and density matched by adding Optiprep® (Sigma Aldrich, USA). Stock solutions of particles were received at 1% wt/vol concentration, and their final concentration (after dilution) ranged from 0.02% to 0.001% wt/vol based on the particle size.
(105) Bacteria were harvested at 1.7×10.sup.9 cells/mL concentration, and were diluted 100-fold before being used in the experiments. An air compressor, which can deliver up to 25 psi pressure, was used to drive the flow. The high-speed three-way solenoid valves (LHDA0533315H) were obtained from The Lee Company (CT, USA).
(106) PDMS devices were fabricated using standard soft lithography techniques (30). Microfluidic devices used with larger (a=3, 4.8 and 10 μm) particles had a width (H) of 80 μm and a length (L) of 4.3 cm, and devices used with smaller (a=1, 2 μm) particles had H=40 μm and L=6.2 cm, and the device used with bacteria (a=0.8 μm) had H=80 μm and L=2 cm. Prototype dog-bone microfluidic device had a narrow section with: H=10 μm and L=250 μm, and an expansion section with: H=150 μm and L=5.5 cm. All channels had a fixed depth: W=25±3 μm, except for the dog-bone device which had: W=64±2 μm.
(107) The components of the system were connected to each other via Tygon® Tubing (Cole Parmer, USA). A monochrome Retiga® 2000R camera (Qimaging, BC, Canada) was used to record streak images of the particles. Inertial migration video of an individual particle was obtained by recording with a high-speed camera (Phantom 4.2, Vision Research Inc.) at a frame capture rate (10 fps) that matches oscillation frequency of the flow (10 Hz). Therefore, the particle appears to have minimal horizontal movement, despite travelling outside the field of view and coming back in an oscillation cycle.
Example 1—Inertial Focusing in Oscillatory Flow
(108) We demonstrated the inertial focusing of the particles in an oscillatory flow system by monitoring the particles over time at a fixed location in a straight microchannel. The system consists of a pressure source, a signal (pulse) generator, a valve driving circuit and two high-speed three-way valves (
(109) Using the system of
(110) Note that experimental determination of L.sub.f in an oscillatory flow requires measurement of particles' travel length. For streak imaging, this requires very dilute particle solutions and the oscillatory travel path of the particles to be restricted to the imaged area of the microchannel, which is impractical at low oscillation frequencies. Due to these complications, we opted to calculate L.sub.f based on the mean flow velocity using: L.sub.f=t.sub.fU.sub.m, where t.sub.f is the experimentally determined focus time.
(111) Upon validation of the oscillatory inertial focusing, the system was further tested with 3.1, 4.8 and 10 μm particles at varying flow velocities. The flow velocity in the microchannel was adjusted by varying the driving pressure from 1 psi to 25 psi. To keep the Re.sub.p within a comparable range for different size particles, the tested pressure range was decreased as the particle size increased. This also ensured that when the particles were introduced to the channel, there was no inertial focusing and particles were randomly distributed. The investigated frequency range for each particle size/pressure pair was selected based on the calculated mean velocity of the particles at a given pressure (P), focusing time (t.sub.f) of the particles, and the response time of the microfluidic valves. Specifically, the minimum frequency was set to ensure that the particles stayed in the channel during their oscillatory travel. Thus, for instance, at high pressures (i.e., high U.sub.m), lower frequencies were not tested as the particles would have to leave the channel. The maximum frequency (f=20 Hz) was set to ensure that the response time of the valve (˜5 ms) was small compared to the period of oscillation, however high speed valves in the kHz range are available commercially.
(112) A trend between increased Re.sub.p and decreased focus time (t.sub.f) and focus length (L.sub.f) was observed, for a constant particle size (
(113) Attained focus lengths (L.sub.f) ranged approximately from 0.1 m up to 20 m (
(114) Based on our data, we identified that inertial focusing in oscillatory flow can occur at Re.sub.p values as small as 0.002. Since Re.sub.p and Re are correlated via (a/D.sub.h).sup.2, we identified a triangular parameter space bound by Re, Re.sub.p, and a/D.sub.h (see
Example 2—Inertial Focusing of Micron to Submicron-Scale Particles in Oscillatory Flow
(115) A previously unexplored diffusion barrier on inertial focusing became evident when focusing particles that are 2 μm or smaller. We observed no focusing behavior with the 2 μm particles at the lowest tested pressure (Re.sub.p=0.0025), even after the particles had travelled for extremely long times and distances in the microchannel (10 min and 12.7 m, respectively) (
(116) When the Re.sub.p was increased to 0.0050, focusing was observed but the focused streamline was uncharacteristically wide, as the system transitioned from diffusion dominated to inertially controlled regime. Only when the Re.sub.p was increased beyond 0.0075, a typical, narrowly focused particle stream was observed. Using the same device with 1 μm particles, focusing was observed only at the highest allowable pressure (Re.sub.p=0.0031). The different regimes based on the focus quality (i.e. width of the attained particle stream) were also quantified using FWHM evolution plots (
(117) In the diffusion limited particle size range, higher flow velocities are required to improve Re.sub.p and focus quality, while maintaining the inertial focusing length in the order of meters. This is impractical with steady-flow due to the extreme pressure requirement, but oscillatory microfluidics allows virtually infinite lengths without increasing the pressure, and the minimum physical channel length is only limited by the maximum frequency of the high-speed valves or other pressure-controlling elements (e.g., rotating machinery or pressure controllers). We used a shorter and wider device to focus Staphylococcus aureus to compensate for the decrease in the Re.sub.p due to the smaller particle size (0.8 μm), thereby enabling operation at a higher Re.sub.p (0.0047) than 1 μm particles without increasing the pressure.
(118) Note that in this case, the channel dimension in which we observed particle migration and focusing was 2 orders of magnitude larger than the particle size (a/H=0.01). Under these parameters, we observed inertial focusing of bacteria (
Example 3—Varying Cross-Section (Dog-Bone) Microchip Design
(119) Based on our findings, we developed a prototype dog-bone shaped microfluidic chip for inertially focusing smaller (i.e. a few hundreds of nm) particles. Our previous results demonstrated that to achieve high quality inertial focusing, Re.sub.p needs to be sufficiently high. Thus, the further decrease in the particle size needs to be compensated by increased flow velocity. To achieve this, a varying cross-section microchip was designed with a very narrow and short section, where the small cross-sectional area and short length enables higher flow velocity. The narrow section is connected to two wider sections of the channel, where the pressure drop is reduced, and the decreased flow velocity ensures that the particles are kept in the channel during their oscillation. The resulting shape, similar to a “dog-bone,” is shown in
(120) It was observed that at P=25 psi, 500 nm particles focused on the side focusing positions of the channel (
Example 4—Low (Physiological) Shear Stress at Very Low Re.SUB.p
(121) Operating at a very low Re.sub.p range also enables particles that are similar to white blood cells in size (10 μm) to be inertially focused at very low input pressures and larger channels, which translates to cells being exposed to minimal, physiological-scale shear stress levels. This is desirable to ensure that cells remain unharmed and do not exhibit a shear-induced response, and also to avoid clogging and malfunction of blood processing devices, due to shear stress activation of platelets and von Willebrand factor (vWF) fibers (26, 27). The physiological shear stress levels in the veins and arteries are reported as 1-6 dynes/cm.sup.2 and 10-70 dynes/cm.sup.2, respectively.
(122) We conducted a finite element simulation of a fully developed flow in our microchannel using COMSOL MULTIPHYSICS® computational fluid dynamics software (COMSOL Inc., Burlington, Mass.). We applied the same flow conditions (applied pressure, fluid properties) where we previously observed focusing of 10 μm particles (80 μm×25 μm cross-section). Note that these particles are comparable to white blood cells, and smaller than other clinically relevant nucleated cells (e.g. circulating tumor cells (CTCs).
(123) We evaluated the maximum (on the channel wall), and the average shear stress as 18.4 dynes/cm.sup.2 and 8.3 dynes/cm.sup.2 respectively, which are both in the physiological range. Because it gets easier to focus particles with larger diameters, it is reasonable to assume that larger nucleated cells such as CTCs or CTC clusters would be focused at even lower flow rates. Therefore, we concluded that white blood cells and larger nucleated cells or clusters can be inertially focused under conditions that are similar to physiological conditions, therefore can be ensured to not be harmed by the microfluidic process.
OTHER EMBODIMENTS
(124) It is to be understood that while the invention has been described in conjunction with the detailed description thereof, the foregoing description is intended to illustrate and not limit the scope of the invention, which is defined by the scope of the appended claims. Other aspects, advantages, and modifications are within the scope of the following claims.