AIR CLEANING DEVICE AND APPARATUS
20170113229 ยท 2017-04-27
Inventors
- George GRIFFITHS (Skelmersdale, GB)
- Geoffrey Norman Walter GAY (Skelmersdale, GB)
- Mark Gaskell (Skelmersdale, GB)
Cpc classification
B03C3/12
PERFORMING OPERATIONS; TRANSPORTING
Y02A50/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B03C2201/04
PERFORMING OPERATIONS; TRANSPORTING
B03C2201/06
PERFORMING OPERATIONS; TRANSPORTING
B03C3/38
PERFORMING OPERATIONS; TRANSPORTING
B03C3/368
PERFORMING OPERATIONS; TRANSPORTING
F24F8/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B03C3/38
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An air cleaning device for removing aerosol particles from an air stream comprising: a particle charger comprising a housing and an electrode arrangement therein for generating air ions in the air stream, the particle charger having a particle charging zone within which, in use, aerosol particles in the air stream are electrically charged via collision with the air ions; a filter for precipitating electrically charged aerosol particles from the air stream moving through the device; and an air mover, comprising a casing, for moving the air stream through the device; wherein the particle charger and the air mover are provided upstream of the filter; and wherein the housing of the particle charger is hermetically sealed to the casing of the air mover in the direction of air flow through the device, such that the particle charger and the air mover are intimately coupled together, whereby all air entering the device has to pass through both the particle charger and the air mover.
Claims
1. An air cleaning device for removing aerosol particles from an air stream, the device comprising: (a) a particle charger comprising a housing and an electrode arrangement therein for generating air ions in the air stream, the particle charger having a particle charging zone within which, in use, aerosol particles in the air stream are electrically charged via collision with the air ions; (b) a filter for precipitating electrically charged aerosol particles from the air stream moving through the device; and (c) an air mover, comprising a casing, for moving the air stream through the device; wherein the particle charger and the air mover are provided upstream of the filter; and wherein the housing of the particle charger is hermetically sealed to the casing of the air mover in the direction of air flow through the device, such that the particle charger and the air mover are intimately coupled together, whereby all air entering the device has to pass through both the particle charger and the air mover.
2. (canceled)
3. An air cleaning apparatus for removing aerosol particles from an air stream, the apparatus comprising: (a) a housing comprising a first part of an electrode arrangement for generating air ions in the air stream; (b) a particle charger, located in the housing, and comprising a second part of the electrode arrangement for generating air ions in the air stream, wherein, together, the particle charger and the housing define a particle charging zone within which, in use, aerosol particles in the air stream are electrically charged via collision with the air ions; (c) a filter, located in the housing, for precipitating electrically charged aerosol particles from the air stream moving through the apparatus; and (d) an air mover, located in the housing, for moving the air stream through the apparatus; wherein the particle charger and the air mover are provided upstream of the filter; and wherein the housing provides a hermetic seal between the particle charger and the air mover in the direction of air flow through the apparatus, such that the particle charger and the air mover are intimately coupled together, whereby all air entering the apparatus has to pass through both the particle charger and the air mover.
4. The air cleaning device according to claim 1, wherein the particle charger and the air mover are intimately coupled as particle charger/air mover in the direction of air flow.
5. The air cleaning device according to claim 1, wherein the particle charger and the air mover are intimately coupled as air mover/particle charger in the direction of air flow.
6. The air cleaning device according to claim 1, wherein the filter is an electrostatic filter, an electrostatic precipitator, a fibrous media filter, or an electret filter.
7. The air cleaning device according to claim 1, wherein the air mover is a mechanical fan, bellows, a convective airflow device or a centrifugal fan (a blower).
8. The air cleaning device according to claim 1, wherein the electrode arrangement comprises two parts: an electrode and a counter-electrode.
9. The air cleaning device according to claim 8, wherein the particle charger comprises both the electrode and the counter-electrode.
10. (canceled)
11. The air cleaning apparatus according to claim 3, wherein the electrode arrangement comprises two parts: an electrode and a counter-electrode, and wherein the first part of the electrode arrangement comprised in the housing is the counter-electrode, and the second part of the electrode arrangement is the electrode.
12. The air cleaning device according to claim 8, wherein the electrode is in the form of a pin or elongate wire, having a tip or an end.
13. The air cleaning device according to claim 12, wherein the electrode of the particle charger is supported on a support rod.
14. The air cleaning device according to claim 13 wherein two or more pin-type electrode are supported on a common conductor rod.
15. The air cleaning device according to claim 8, wherein the counter-electrode surrounds the electrode but is separated therefrom by a clearance.
16. The air cleaning device according to claim 15, wherein the electrode is substantially concentric with the counter-electrode.
17. The air cleaning device according to claim 8, wherein the counter-electrode is comprised of a plate having an aperture therein.
18. The air cleaning device according to claim 8, wherein the counter-electrode comprises a hollow cylinder formed of conductive material or having a conductive interior surface.
19. The air cleaning device according to claim 18, wherein the conductive interior surface is comprised of a conductive ink or paint.
20. An air cleaning method for removing aerosol particles from an air stream and eliminating charge bypass, the method comprising: generating air ions in the air stream using a particle charger comprising a housing and an electrode arrangement therein; electrically charging aerosol particles in the air stream via their collision with air ions in a particle charging zone of the particle charger; and moving the air stream towards a filter using an air mover comprising a casing, whereby electrically charged aerosol particles in the air stream are precipitated onto the filter, wherein the housing of the particle charger is hermetically sealed to the casing of the air mover in the direction of air flow, such that the air stream is moved through an intimate couple of the particle charger and the air mover, whereby all air to be cleaned has to pass through both the particle charger and the air mover, prior to its arrival at the filter.
21. (canceled)
Description
[0090] The invention will now be further described, by way of example only, with reference to the accompanying drawings (not to scale), in which:
[0091]
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[0095]
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[0097]
[0098]
[0099]
[0100] Referring to
[0101] The particle charger 22 comprises a cylindrical housing 22a having an electrode arrangement therein for generating air ions in the air stream. The housing 22a is open at each of its airflow ends 22b, 22c so as to allow the air stream to pass through. The electrode arrangement comprises an electrode 23 in the form of a pin (represented by an arrow, the head of which points upstream to represent the tip of the pin) mounted centrally (lengthways) on a diametric bar 23a mounted in the housing 22a, and a counter-electrode 24 in the form of an annular conductive coating provided on the interior surface of the housing 22a, surrounding the electrode 23 in a concentric manner. A particle charging zone is the volume defined by the extent of electrical communication between the electrode 23 and counter-electrode 24 within which, in use, aerosol particles in the air stream are electrically charged via collision with the air ions.
[0102] The air mover 25 comprises a cylindrical casing 25a within which fan blades 25b are mounted (only two of which are shown for clarity). The cylindrical casing 25a of the fan 25 and the cylindrical housing 22a of the particle charger 22 are both made of a material that can be machined, injection-moulded or otherwise formed to a high dimensional precision, e.g. a plastics material such as PVC or a die-cast metal. The cylindrical casing 25a of the fan 25 is hermetically sealed to the cylindrical housing 22a of the particle charger 22 in the direction of air flow, whereby all air entering the device 20 has to pass through both the particle charger 22 and the air mover 25, such that charge bypass is eliminated.
[0103] Unlike the device 10 shown in
[0104] In the device 20 in
[0105] As shown clearly in
[0106] In other words, unlike the prior art device 10 shown in
[0107] As there is only a single change in cross-sectional area of the air stream passageway, air passing through the device 20 in
[0108] The intimate couple of the particle charger 22 and the fan 25 is coupled to the filter 26 by means of cowling 21, which extends from an outlet of the fan casing 25a to the filter 26. Further external structure of the device 20, which is unimportant to the functioning components described above, is indicated schematically by the dotted lines shown in
[0109] Referring now to
[0110] Unlike the device 20 in
[0111]
[0112] Referring now to
[0113] Three particle chargers 32, each having a pin electrode 33, and three air movers in the form of mechanical fans 35 are provided upstream of a single filter 36 in the device in
[0114] The three particle chargers 32 are provided in the air stream passageway in a side-by-side arrangement (in this case, stacked one on top of the other), such that air flowing through the device encounters one or the other two particle chargers 32. Similarly, the three fans 35 are also provided in a side-by-side arrangement (again stacked one on top of the other and each being substantially co-axial with a respective particle charger 32), such that air flowing through the device 40 is drawn through one or the other two fans 35.
[0115] In use, some air flowing through the air stream passageway flows through the uppermost particle charger 32 and uppermost fan 35 to the common filter 36, some through the middle particle charger 32 and middle fan to the common filter 36, and some through the lowermost particle charger 32 and the lowermost fan 35 to the common filter 36.
[0116] Each of the three particle chargers 32 has a similar cross-sectional area to each of the three fans 35, and so the total air stream passageway therebetween remains substantially constant in cross-sectional area. The collective cross-sectional area of the three particle chargers 32 and three fans 35 is similar to that of the single filter 36, (i.e. the filter 36 has a cross-sectional area approximately three times that of each intimate couple 39). Because of the similarity in cross-sectional area, the air stream passageway between the fans 35 and the filter 36 remains substantially constant in cross-section.
[0117] In light of the above, as with the device in
[0118] Referring now to
[0119] The particle charger 52 and the blower 55 are joined together (hermetically sealed together) in an airtight manner as an intimate couple 59, with the particle charger 52 being upstream of the blower 55. The air stream flows via an inlet 57 at the entrance to the particle charger 52, through the intimate couple 59 of particle charger 52 and blower 55, to the filter (somewhere downstream of air flow shown by arrow F) and on to an outlet (not shown). In practice, cowling or other such suitable ducting would be provided to position the filter externally of the blower 55.
[0120] More specifically in
Test Data
[0121] An electrostatic air precipitation device, of the type schematically shown in
TABLE-US-00002 TABLE 2 Current Supplied Captured Particle Size (m) (A) 0.3 0.5 0.7 1.0 2.0 5.0 1.0 99.35 99.46 99.26 99.59 99.03 100.00 2.0 99.88 99.92 99.94 99.88 100.00 100.00 3.0 99.95 100.00 100.00 100.00 100.00 100.00 4.0 99.99 100.00 100.00 100.00 100.00 100.00 5.0 100.00 100.00 100.00 100.00 100.00 100.00
[0122] The percentage particle capture efficiencies noted in Table 2 above clearly show a general trend of increasing efficiency with increased current supplied, for each of the particle sizes captured, and increasing efficiency with which increasingly large particles are captured for a given current supplied (subject to experimental error).
[0123] Larger aerosol particles are generally easier to capture than smaller particles (due in part to there being a greater likelihood of collision of larger particles with air ions and thus more charged particles to capture). However, even with aerosol particle sizes as small as 0.3 m, with only 1.0 pA of current supplied to the pin-type electrode, greater than 99% (99.35%) efficiency is achieved, this rising to 99.99% with 4.0 pA of current supplied.
[0124] It should of course be noted that all of the efficiencies quoted are subject to the operational measurement limitations of the particle counter.
[0125] Referring now to
[0126] Electrostatic precipitation apparatus 60 is designed to remove unwanted aerosol particles from an air stream with high efficiency (typically 99.99%) and comprises an air mover 65 in the form of a mechanical fan, a particle charger 62, and a filter 66 for removing charged aerosol particles from the air stream (dirty air) (not shown) as it flows through the apparatus 60 in the volume defined by ductwork 69, in the direction of arrow A, through the filter 66, to an outlet (not shown) downstream of the filter 66. Each of the particle charger 62, the fan 65 and the filter 66 is provided within the ductwork 69, i.e. a housing to accommodate said components.
[0127] The particle charger 62 comprises an electrode in the form of a single pin 63 mounted centrally along the length of a rod 63a that is electrically coupled to a surrounding counter-electrode 63b formed on the interior surface of a portion of the ductwork 69 in the region of the pin 63 so as to enable corona discharge from the tip of the pin 63 and the generation of air ions for charging aerosol particles in the air stream in the manner discussed earlier in this specification. The pin 63 is illustrated in as an arrow which the arrowhead representing the tip of the pin. The counter-electrode 63b is shown in dotted outline and is formed from conductive ink or paint applied directly to the interior surface of the ductwork 69. Alternatively, the ductwork 69 itself may be made of a suitably conductive material. The rod 63a on which the pin 63 is mounted is fitted into the ductwork 69 by any conventional fixing means, including, for example, gluing, soldering, welding, etc.
[0128] As shown clearly in
[0129] Of course, the order of the components shown could be altered, in that the relative positions of the particle charger 62 and fan 65 could be exchanged so that the fan 65 is downstream of the particle charger 62 (but still upstream of the filter 66). The position of the counter-electrode 63b would also need to be moved to match the position of the particle charger 62, unless a greater proportion of the interior surface of the ductwork 69 were to be made conductive, or if the ductwork 69 per se was conductive. The effect of elimination of charge bypass would nonetheless be the same.
[0130] It will be appreciated that certain features of the invention, which are for clarity described separately, particularly those in the context of alternative embodiments, may also be provided in combination in a single embodiment.
[0131] Conversely, various features of the invention which are described in combination, in the context of a single embodiment, may also be provided separately, or in any suitable combination.
[0132] It will also be appreciated that various modification, alterations and/or additions to the described embodiments may be introduced without departing from the scope of the present invention, as defined in the following claims. Many other possible modifications would be appreciated by one of skill in the art following the teaching in this description.