MOBILE SOLAR ARRAY
20230128626 · 2023-04-27
Inventors
- Gregory Bilson (Santa Monica, CA, US)
- Alexander Nadolishny (Santa Monica, CA, US)
- Michael Claycomb (Santa Monica, CA, US)
Cpc classification
F24S25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02S20/30
ELECTRICITY
International classification
Abstract
A solar array assembly that includes a chassis, a top solar array assembly, a right side solar array assembly pivotable with respect to the chassis along a first horizontal axis, and a left side solar array assembly pivotable with respect to the chassis along a second horizontal axis. The right side solar array assembly includes a right central solar array assembly, a first right end solar array assembly pivotably connected to the right central solar array assembly about a first vertical axis, and a second right end solar array assembly pivotably connected to the right central solar array assembly about a second vertical axis. The left side solar array assembly includes a left central solar array assembly, a first left end solar array assembly pivotably connected to the right central solar array assembly about a third vertical axis, and a second left end solar array assembly pivotably connected to the right central solar array assembly about a fourth vertical axis.
Claims
1. A solar array assembly comprising: a chassis that includes a top, bottom, left and right side surfaces, and front and rear surfaces, a horizontally oriented top solar array assembly associated with the top of the chassis, a right side solar array assembly pivotable with respect to the chassis along a first horizontal axis between a storage position and a deployed position, wherein the right side solar array assembly includes a right central solar array assembly having first and second ends, wherein a first right end solar array assembly is pivotably connected to the first end of the right central solar array assembly about a first vertical axis, wherein the first right end solar array assembly is pivotable between a storage position and a deployed position, wherein a second right end solar array assembly is pivotably connected to the second end of the right central solar array assembly about a second vertical axis, wherein the second right end solar array assembly is pivotable between a storage position and a deployed position, a left side solar array assembly pivotable with respect to the chassis along a second horizontal axis between a storage position and a deployed position, wherein the left side solar array assembly includes a left central solar array assembly having first and second ends, wherein a first left end solar array assembly is pivotably connected to the first end of the left central solar array assembly about a third vertical axis, wherein the first left end solar array assembly is pivotable between a storage position and a deployed position, wherein a second left end solar array assembly is pivotably connected to the second end of the left central solar array assembly about a fourth vertical axis, wherein the second left end solar array assembly is pivotable between a storage position and a deployed position.
2. The solar array assembly of claim 1 wherein the first right end solar array includes a frame having a solar portion secured thereto and the second right end solar array includes a frame having a solar portion secured thereto, wherein in the storage position, the frame of the first right end solar array and the frame of the second right end solar array face outwardly, and wherein the first left end solar array includes a frame having a solar portion secured thereto and the second left end solar array includes a frame having a solar portion secured thereto, wherein in the storage position, the frame of the first left end solar array and the frame of the second left end solar array face outwardly.
3. The solar array assembly of claim 2 wherein in the storage position, the right central solar array assembly is positioned between the first and second right end solar array assemblies and the chassis, and wherein in the storage position, the left central solar array assembly is positioned between the first and second left end solar array assemblies and the chassis.
4. The solar array assembly of claim 1 wherein the top solar array assembly includes a frame and a solar portion, wherein the right central solar array assembly includes a frame and a solar portion, wherein the left central solar array assembly includes a frame and a solar portion, wherein the frame of the right central solar array assembly is pivotably connected to the frame of the top solar array assembly such that the right side solar array assembly can pivot about the first horizontal axis, and wherein the frame of the left central solar array assembly is pivotably connected to the frame of the top solar array assembly such that the left side solar array assembly can pivot about the second horizontal axis.
5. The solar array assembly of claim 1 further comprising a left arm side assembly that includes a left contact arm that is movable between a stowed position and a deployed position, wherein the first and second left end solar array assemblies have an outer surface, wherein when the first and second left end solar array assemblies are in the storage position and the left contact arm is in the deployed position, a distal end of the left contact arm is positioned horizontally outboard of the outer surfaces of the first and second left end solar array assemblies, and wherein when the first and second left end solar array assemblies are in the storage position and the left contact arm is in the stowed position, the distal end of the left contact arm is positioned horizontally inboard of the outer surfaces of the first and second left end solar array assemblies.
6. The solar array assembly of claim 1 further comprising at least a first jack assembly that includes a frame portion and a foot, wherein the jack assembly is hingedly connected to the chassis and is pivotable between a stowed position and a deployed position, wherein the chassis includes a plurality of wheels attached thereto, wherein the foot is movable vertically between a stowed position and a deployed position.
7. The solar array assembly of claim 1 wherein the first and second left end solar array assemblies are co-planar with the left central solar array assembly in the deployed position, and wherein the first and second right end solar array assemblies are co-planar with the right central solar array assembly in the deployed position.
8. The solar array assembly of claim 1 further comprising a controller, wherein when the right and left side solar array assemblies are in the deployed position, the controller is configured to pivot the right and left side solar array assemblies about the first and second axes, respectively, to follow the sun.
9. The solar array assembly of claim 1 further comprising a front bumper and a tongue assembly that is pivotable between a stowed position and a deployed position, wherein the front bumper has a forward surface, wherein in the deployed position at least a portion of the tongue assembly is positioned outboard of the forward surface, and wherein in the stowed position the tongue assembly is positioned inboard of the forward surface.
10. The solar array assembly of claim 1 wherein the top solar array assembly includes a cover layer thereon that includes a camouflage pattern.
11. A solar array assembly comprising: a chassis that includes a top, bottom, left and right side surfaces, and front and rear surfaces, a horizontally oriented top solar array assembly associated with the top of the chassis, a right side solar array assembly pivotable with respect to the chassis along a first horizontal axis between a storage position and a deployed position, wherein the right side solar array assembly includes a right central solar array assembly having first and second ends, wherein a first right end solar array assembly is pivotably connected to the first end of the right central solar array assembly about a first vertical axis, wherein the first right end solar array assembly is pivotable between a storage position and a deployed position, wherein a second right end solar array assembly is pivotably connected to the second end of the right central solar array assembly about a second vertical axis, wherein the second right end solar array assembly is pivotable between a storage position and a deployed position, wherein the first right end solar array includes a frame having a solar portion secured thereto and the second right end solar array includes a frame having a solar portion secured thereto, wherein in the storage position, the frame of the first right end solar array and the frame of the second right end solar array face outwardly, wherein in the storage position, the right central solar array assembly is positioned between the first and second right end solar array assemblies and the chassis, a left side solar array assembly pivotable with respect to the chassis along a second horizontal axis between a storage position and a deployed position, wherein the left side solar array assembly includes a left central solar array assembly having first and second ends, wherein a first left end solar array assembly is pivotably connected to the first end of the left central solar array assembly about a third vertical axis, wherein the first left end solar array assembly is pivotable between a storage position and a deployed position, wherein a second left end solar array assembly is pivotably connected to the second end of the left central solar array assembly about a fourth vertical axis, wherein the second left end solar array assembly is pivotable between a storage position and a deployed position, wherein the first left end solar array includes a frame having a solar portion secured thereto and the second left end solar array includes a frame having a solar portion secured thereto, wherein in the storage position, the frame of the first left end solar array and the frame of the second left end solar array face outwardly, wherein in the storage position, the left central solar array assembly is positioned between the first and second left end solar array assemblies and the chassis, and a left arm side assembly that includes a left contact arm that is movable between a stowed position and a deployed position, wherein when the first and second left end solar array assemblies are in the storage position and the left contact arm is in the deployed position, a distal end of the left contact arm is positioned horizontally outboard of the outer surfaces of the first and second left end solar array assemblies, and wherein when the first and second left end solar array assemblies are in the storage position and the left contact arm is in the stowed position, the distal end of the left contact arm is positioned horizontally inboard of the outer surfaces of the first and second left end solar array assemblies, at least a first jack assembly that includes a frame portion and a foot, wherein the jack assembly is hingedly connected to the chassis and is pivotable about a vertical jack axis between a stowed position and a deployed position, wherein the chassis includes a plurality of wheels attached thereto, wherein the foot is movable vertically between a stowed position and a deployed position, wherein the top solar array assembly includes a frame and a solar portion, wherein the right central solar array assembly includes a frame and a solar portion, wherein the left central solar array assembly includes a frame and a solar portion, wherein the frame of the right central solar array assembly is pivotably connected to the frame of the top solar array assembly such that the right side solar array assembly can pivot about the first horizontal axis, and wherein the frame of the left central solar array assembly is pivotably connected to the frame of the top solar array assembly such that the left side solar array assembly can pivot about the second horizontal axis.
12. A method of deploying a solar array assembly, the method comprising the steps of: pivoting a first right end solar array assembly about a first vertical axis from a stowed position to a deployed position, pivoting a second right end solar array assembly about a second vertical axis from a stowed position to a deployed position, pivoting a first left right end solar array assembly about a third vertical axis from a stowed position to a deployed position, pivoting a second left end solar array assembly about a fourth vertical axis from a stowed position to a deployed position, pivoting a right side solar array assembly from a stowed position to a deployed position about a first horizontal axis, and pivoting a left side solar array assembly from a stowed position to a deployed position about a second horizontal axis.
13. The method of claim 12 wherein the right side solar array assembly includes a right central solar array assembly having first and second ends, wherein the first right end solar array assembly is pivotably connected to the first end of the right central solar array assembly, wherein a second right end solar array assembly is pivotably connected to the second end of the right central solar array assembly, wherein the left side solar array assembly includes a left central solar array assembly having first and second ends, wherein the first left end solar array assembly is pivotably connected to the first end of the left central solar array assembly, wherein the second left end solar array assembly is pivotably connected to the second end of the left central solar array assembly.
14. The method of claim 13 wherein the solar array assembly includes a chassis that includes a top, bottom, left and right side surfaces, and front and rear surfaces, and a horizontally oriented top solar array assembly associated with the top of the chassis.
15. The method of claim 12 wherein the solar array assembly includes first and second batteries, wherein the method includes the steps of: routing energy to the first battery, switching to routing energy to the second battery, removing the first battery while continuing to route energy to the second battery, servicing the first battery, reinstalling the first battery, and switching to routing energy to the first battery.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The invention may be more readily understood by referring to the accompanying drawings in which:
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[0036] Like numerals refer to like parts throughout the several views of the drawings.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0037] The following description and drawings are illustrative and are not to be construed as limiting. Numerous specific details are described to provide a thorough understanding of the disclosure. However, in certain instances, well-known or conventional details are not described in order to avoid obscuring the description. References to one or an embodiment in the present disclosure can be, but not necessarily are references to the same embodiment; and, such references mean at least one of the embodiments. If a component is not shown in a drawing then this provides support for a negative limitation in the claims stating that that component is “not” present. However, the above statement is not limiting and in another embodiment, the missing component can be included in a claimed embodiment.
[0038] Reference in this specification to “one embodiment,” “an embodiment,” “a preferred embodiment” or any other phrase mentioning the word “embodiment” means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the-disclosure and also means that any particular feature, structure, or characteristic described in connection with one embodiment can be included in any embodiment or can be omitted or excluded from any embodiment. The appearances of the phrase “in one embodiment” in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Moreover, various features are described which may be exhibited by some embodiments and not by others and may be omitted from any embodiment. Furthermore, any particular feature, structure, or characteristic described herein may be optional. Similarly, various requirements are described which may be requirements for some embodiments but not other embodiments. Where appropriate any of the features discussed herein in relation to one aspect or embodiment of the invention may be applied to another aspect or embodiment of the invention. Similarly, where appropriate any of the features discussed herein in relation to one aspect or embodiment of the invention may be optional with respect to and/or omitted from that aspect or embodiment of the invention or any other aspect or embodiment of the invention discussed or disclosed herein.
[0039] The terms used in this specification generally have their ordinary meanings in the art, within the context of the disclosure, and in the specific context where each term is used. Certain terms that are used to describe the disclosure are discussed below, or elsewhere in the specification, to provide additional guidance to the practitioner regarding the description of the disclosure. For convenience, certain terms may be highlighted, for example using italics and/or quotation marks: The use of highlighting has no influence on the scope and meaning of a term; the scope and meaning of a term is the same, in the same context, whether or not it is highlighted.
[0040] It will be appreciated that the same thing can be said in more than one way. Consequently, alternative language and synonyms may be used for any one or more of the terms discussed herein. No special significance is to be placed upon whether or not a term is elaborated or discussed herein. Synonyms for certain terms are provided. A recital of one or more synonyms does not exclude the use of other synonyms. The use of examples anywhere in this specification including examples of any terms discussed herein is illustrative only, and is not intended to further limit the scope and meaning of the disclosure or of any exemplified term. Likewise, the disclosure is not limited to various embodiments given in this specification.
[0041] Without intent to further limit the scope of the disclosure, examples of instruments, apparatus, methods and their related results according to the embodiments of the present disclosure are given below. Note that titles or subtitles may be used in the examples for convenience of a reader, which in no way should limit the scope of the disclosure. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure pertains. In the case of conflict, the present document, including definitions, will control.
[0042] It will be appreciated that terms such as “front,” “back,” “top,” “bottom,” “side,” “short,” “long,” “up,” “down,” “aft,” “forward,” “inboard,” “outboard” and “below” used herein are merely for ease of description and refer to the orientation of the components as shown in the figures. It should be understood that any orientation of the components described herein is within the scope of the present invention.
[0043]
[0044] The left side solar array assembly 16b is pivotable with respect to the chassis 12 along a second horizontal axis A4 between a storage position and a plurality of deployed positions. The left side solar array assembly 16b includes a left central solar array assembly 18b having first and second ends. A first left end solar array assembly 20b is pivotably connected to the first end of the left central solar array section 18b about a third vertical axis A5. The first left end solar array assembly 20b is pivotable between a storage position and a deployed position. The second left end solar array assembly 20b is pivotably connected to the second end of the left central solar array section 18b about a fourth vertical axis A6. The second left end solar array assembly 20b is pivotable between a storage position and a deployed position.
[0045]
[0046] With reference to
[0047] In a preferred embodiment, the first and second end solar array assemblies are pivotably or hingedly connected to the opposite ends (or front and rear ends) of the left and right central solar array assemblies 18a and 18b and are pivotable on vertical hinges 22 or along the vertical axes A2, A3, A5 and A6 (when the side solar array assemblies 16a and 16b are in the storage position) between a storage position and a deployed position. As shown in
[0048] In a preferred embodiment, each of the array assemblies (e.g., top solar array assembly 14, left and right central solar array assemblies 18a and 18b and first and second left and right end solar array assemblies 20a and 20b) include a frame 33 (comprising a plurality of frame members 34) and one or more solar arrays or solar portions 25. The solar portions 25 include PV cells, which are known in the art and will not be described herein in detail. The solar portions 25 are secured to the frame 33. As shown in
[0049] Generally, as shown in the figures, the left and right side solar array assemblies 16a and 16b are associated with opposite sides of the chassis or main body portion and are pivotable or hingeable along a horizontal axis between a storage or stowage position and a plurality of deployed positions (both horizontal axes are referred to herein as second axis A2 and one of them is labeled in
[0050] Therefore, with reference to the left side solar array assembly 16b in
[0051] In another order, to get to the stowed position from the deployed position, the first and second left end solar array assemblies 20b pivot inwardly about 180° (+/−5° due to possible “play” in the joint or hinges, etc.) until they overly the two solar portions 25 or panels of the left central solar array assembly 18b. The entire left side solar array assembly 16b then pivots downwardly to the storage position where the folded left side solar array assembly 16b is generally or about vertical, as shown in
[0052] In a preferred embodiment, the solar array assembly 10 includes jack assemblies 58 to maintain the solar array assembly 10 in a stable position during both transport and deployment in the field. A single jack assembly 58 will be described. Preferably, the jack assembly 58 includes a frame portion 60 and a foot 42. The frame portion 60 includes upper and lower arms 62 and 64 that are connected to the chassis 12 and a receptacle member 66 that receives the foot 42 therein. The foot 42 is movable vertically between a stowed position and a deployed position. In the deployed position, the bottom surface of the foot 42 is positioned below the wheels 27, as shown in
[0053] In a preferred embodiment, the jack assembly 58 is pivotable about a vertical axis between a stowed position and a deployed position. In this embodiment, the upper and lower arms 62 and 64 are pivotably connected to the chassis 12.
[0054] As discussed herein, in a preferred embodiment, the solar array assembly 10 is sized to fit in a standard ISO shipping container when folded or in the storage position for transport. Therefore, as shown in
[0055] In a preferred embodiment, the left and right side arm assemblies 28 are configured to protect the left and right side solar array assemblies 16a and 16b when the side solar array assemblies are in the storage position. Each side arm assembly 28 includes a contact arm 40 that moves or telescopes inwardly and outwardly (generally horizontally) between a stowed position and an extended or deployed position. The contact arm 40 is received in a receptacle member 68 and includes a contact member 70 on a distal end thereof. Each of the four contact arms 40 can be associated with a separate receptacle member 68 or, as shown in
[0056] As shown in
[0057] With reference to
[0058] Therefore, the contact arms 40 are positioned, when in the deployed position, beyond or distal to the left and right horizontal planes vertical planes to a position where they prevent the other components of the solar array assembly 10 from contacting the side, walls and the feet 42, when in the deployed position, extend below or even with a horizontal plane defined by the bottom of the wheels 27 and against the floor of the container, ground or other structure.
[0059] As shown in
[0060] With reference to
[0061] The unlatching or opening of the first and second end assemblies to move them from the storage to the deployed position will now be described. Latches 26 are unlatched from the strikers and the rear or second right end solar array assembly 20a is pivoted to the deployed position. Because the stop members 88 are no longer securing the front or first right end solar array assembly 20a, the first right end solar array assembly 20a can be pivoted to the deployed position. Hinges 22 connecting the frames 33 of the first and second right end solar array assemblies 20a to the opposite ends of the right central solar array assembly 18a allow the pivoting action. In a preferred embodiment, as shown in
[0062] To move the first and second end solar array assemblies back to the storage position the following steps may occur. The latches 26 on the inner face of the left central solar array assembly 18b (shown in
[0063]
[0064] As shown in
[0065] As shown in
[0066] In a preferred embodiment, the solar array assembly 10 includes programming, software or the like and the electrical and data communication necessary to allow the various array assemblies (e.g., the top solar array assembly 14, left and right side solar array assemblies 16a and 16b, left and right central solar array assemblies 18a and 18b and first and second left and right end solar array assemblies 20a and 20b) to be pivoted or moved to a desired position. This allows the use of the array as a single axis solar tracking system, further increasing energy generation yield of the photovoltaic arrays. It will be appreciated, that some of the array assemblies may also be movable manually between the stowed and deployed positions. In an embodiment, the first and second end solar array assemblies or movable between the stowed and deployed positions manually and then the left and right side solar array assemblies are movable via the tilt actuators 24. It will be appreciated that the solar arrays/panels and PV cells are in communication with the batteries for storing the power collected or received by the solar panels. It will also be appreciated that the components and systems for data and electrical communication between components within the system are not described herein in detail. However, a person of ordinary skill in the art would readily understand such components.
[0067] Unless the context clearly requires otherwise, throughout the description and the claims, the words “comprise,” “comprising,” and the like are to be construed in an inclusive sense, as opposed to an exclusive or exhaustive sense; that is to say, in the sense of “including, but not limited to.” As used herein, the terms “connected,” “coupled,” or any variant thereof, means any connection or coupling, either direct or indirect, between two or more elements; the coupling of connection between the elements can be physical, logical, or a combination thereof. Additionally, the words “herein,” “above,” “below,” and words of similar import, when used in this application, shall refer to this application as a whole and not to any particular portions of this application. Where the context permits, words in the above Detailed Description of the Preferred Embodiments using the singular or plural number may also include the plural or singular number respectively. The word “or” in reference to a list of two or more items, covers all of the following interpretations of the word: any of the items in the list, all of the items in the list, and any combination of the items in the list.
[0068] The above-detailed description of embodiments of the disclosure is not intended to be exhaustive or to limit the teachings to the precise form disclosed above. While specific embodiments of and examples for the disclosure are described above for illustrative purposes, various equivalent modifications are possible within the scope of the disclosure, as those skilled in the relevant art will recognize. Further, any specific numbers noted herein are only examples: alternative implementations may employ differing values, measurements or ranges.
[0069] Although the operations of any method(s) disclosed or described herein either explicitly or implicitly are shown and described in a particular order, the order of the operations of each method may be altered so that certain operations may be performed in an inverse order or so that certain operations may be performed, at least in part, concurrently with other operations. In another embodiment, instructions or sub-operations of distinct operations may be implemented in an intermittent and/or alternating manner.
[0070] The teachings of the disclosure provided herein can be applied to other systems, not necessarily the system described above. The elements and acts of the various embodiments described above can be combined to provide further embodiments. Any measurements or dimensions described or used herein are merely exemplary and not a limitation on the present invention. Other measurements or dimensions are within the scope of the invention.
[0071] Any patents and applications and other references noted above, including any that may be listed in accompanying filing papers, are incorporated herein by reference in their entirety. Aspects of the disclosure can be modified, if necessary, to employ the systems, functions, and concepts of the various references described above to provide yet further embodiments of the disclosure.
[0072] These and other changes can be made to the disclosure in light of the above Detailed Description of the Preferred Embodiments. While the above description describes certain embodiments of the disclosure, and describes the best mode contemplated, no matter how detailed the above appears in text, the teachings can be practiced in many ways. Details of the system may vary considerably in its implementation details, while still being encompassed by the subject matter disclosed herein. As noted above, particular terminology used when describing certain features or aspects of the disclosure should not be taken to imply that the terminology is being redefined herein to be restricted to any specific characteristics, features or aspects of the disclosure with which that terminology is associated. In general, the terms used in the following claims should not be construed to limit the disclosures to the specific embodiments disclosed in the specification unless the above Detailed Description of the Preferred Embodiments section explicitly defines such terms. Accordingly, the actual scope of the disclosure encompasses not only the disclosed embodiments, but also all equivalent ways of practicing or implementing the disclosure under the claims.
[0073] While certain aspects of the disclosure are presented below in certain claim forms, the inventors contemplate the various aspects of the disclosure in any number of claim forms. For example, while only one aspect of the disclosure is recited as a means-plus-function claim under 35 U.S.C. § 112, ¶6, other aspects may likewise be embodied as a means-plus-function claim, or in other forms, such as being embodied in a computer-readable medium. (Any claims intended to be treated under 35 U.S.C. § 112, ¶6 will include the words “means for”). Accordingly, the applicant reserves the right to add additional claims after filing the application to pursue such additional claim forms for other aspects of the disclosure.
[0074] Accordingly, although exemplary embodiments of the invention have been shown and described, it is to be understood that all the terms used herein are descriptive rather than limiting, and that many changes, modifications, and substitutions may be made by one having ordinary skill in the art without departing from the spirit and scope of the invention.