EVAPORATOR WITH HEAT EXCHANGE
20170115070 ยท 2017-04-27
Inventors
Cpc classification
F25C1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C1/145
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2339/0242
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D7/1669
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0071
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28D7/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An apparatus covering an evaporator on all four sides. a first inlet to allow refrigerant into the casing. A side chamber, a top chamber, a center chamber, and a bottom chamber to receive refrigerant and act as a heat exchange allowing the refrigerant received to undergo heat transfer and reduction in temperature due to thermal exchange with a plurality of side of the evaporator. A first outlet to allowing the refrigerant to exit the casing. A second inlet to allow the refrigerant to enter the evaporator after exiting the casing and distribute the refrigerant within the evaporator. A second outlet allowing the refrigerant to exit the evaporator and cycle through a refrigeration system. The first inlet and the second outlet are dual-piped to allow for heat exchange. The evaporator, comprising a plurality of tubes, optionally, space reducers, and optionally, a center space reducer.
Claims
1. An evaporator with dual piped liquid line heat exchange apparatus, comprising: an inner casing configured to maintain: a plurality of parallel tubes longitudinally disposed within the inner casing configured to maintain liquid for freezing into solid; a plurality of parallel custom shaped solid tubes longitudinally disposed along the interior perimeter of the inner casing; a center tube longitudinally disposed along the center of the inner casing; an outer casing completely covering the inner casing in order to not permit the refrigerant to cross between the inner casing and the outer casing unless the refrigerant is provided by a first inlet means, configured to maintain refrigerant along a defined volume of space between the inner casing and the outer casing prior to entrance into the inner casing, comprising: a perimeter chamber, comprising: a defined volume of space between the inner casing and the outer casing along a side perimeter of the evaporator configured to receive refrigerant from an outer pipe; wherein, the first inlet means configured to allow the refrigerant to enter the inner casing of the evaporator after exiting the outer casing and distribute the refrigerant within the inner casing of the evaporator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Embodiments of various inventive features will now be described with reference to the following drawings. Throughout the drawings, reference numbers may be re-used to indicate correspondence between referenced elements. The drawings are provided to illustrate example embodiments described herein and are not intended to limit the scope of disclosure.
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DETAILED DESCRIPTION
[0020] Specific embodiments will now be described with reference to the drawings. These embodiments are intended to illustrate and, not limit, the present invention.
[0021]
[0022] Thereafter, the refrigerant 101 travels to a top chamber 110 configured between the outer top side of the evaporator 114 and the inner top side of the casing 112. When the refrigerant 101 travels through the top chamber 110 it is simultaneously traveling through the top heat exchange 111 within the evaporator with heat exchange system 100. The top chamber 110 is undergoing a heat exchange allowing the hot refrigerant 101 to undergo a heat transfer and reduction in temperature due to thermal exchange with the top side of the evaporator 114 which contains cold refrigerant.
[0023] Thereafter, the refrigerant 101 travels through the hollow center chamber 118 configured between the exterior center wall of evaporator 115 and interior center cavity of the casing 117. When the refrigerant 101 travels through the center chamber 118 it is simultaneously traveling through the center heat exchange 119 within the evaporator with heat exchange system 100. Wherein the center chamber 118 is undergoing a heat exchange allowing the hot refrigerant 101 to undergo a heat transfer and reduction in temperature due to the thermal exchange with exterior center wall of the evaporator 115 which contains cold refrigerant.
[0024] Thereafter, the refrigerant 101 travels through the bottom chamber 120 configured between the exterior bottom side of the evaporator 124 and interior bottom side of the casing 122. When the refrigerant 101 travels through the bottom chamber 120 it is simultaneously traveling through the bottom heat exchange 121 within the evaporator with heat exchange system 100. The bottom chamber 120 is undergoing a heat exchange allowing the hot refrigerant 101 to undergo a heat transfer and reduction in temperature due to the thermal exchange with the bottom side of the evaporator 124 which contains cold refrigerant.
[0025] Thereafter, the refrigerant 101 exits the bottom chamber 120 by an outlet means 126 and travels towards the liquid feed solenoid valve 128 which controls the refrigerant 101 feed into the evaporator and allows the evaporator 109 to freeze in order to produce freeze/ice within the evaporator 109. The refrigerant 101 then bypasses the gas adjustable valve 130 (also known as expansion valve) where the refrigerant is pressurized and forced into the chamber room of the evaporator through a opening and enters the evaporator by an inlet means 132 wherein the refrigerant 101 will be substantially changed in form to a cold refrigerant 103 within the evaporator 109 due to colder temperatures within the evaporator 109. The cold refrigerant 103 within the evaporator 109 will travel vertically up in between a plurality of parallel tubes 140 longitudinally disposed within the evaporator 109 configured to maintain liquid for freezing into solid and will continue to circulate within the evaporator 109 until the refrigerant exits the evaporator 109 by means of an suction line 134 which permits the refrigerant to leave the evaporator 109 and casing 107 and be transmitted towards the compressor (not shown) where it is pressurized and cycles through the refrigeration system. The evaporator with heat exchange system 100 may be connected to or comprise a hot gas solenoid valve 136. In one embodiment, the hot gas solenoid valve 136 acts as a defrost mechanism to release ice whereby the hot gas warms the evaporator 107 permitting ice to be released and harvested. The evaporator with heat exchange system 100 may be connected to or comprise a liquid inlet 138 configured above the evaporator with heat exchange system 100 to permit liquid to be inserted into the tubes 140 within the evaporator 109.
[0026] Alternative embodiments are also disclosed whereby the refrigerant enters the evaporator with heat exchange system 100 at the top and travels in the opposite directions as depicted and described in
[0027]
[0028]
[0029] Thereafter, the refrigerant 101 travels through the bottom chamber 120 configured between the exterior bottom side of the evaporator 124 and interior bottom side of the casing 122. When the refrigerant 101 travels through the bottom chamber 120 it is simultaneously traveling through the bottom heat exchange 121 within the evaporator with integrated space reducers and heat exchange system 300. Wherein the bottom chamber 120 is undergoing a heat exchange allowing the hot refrigerant 101 to undergo a heat transfer and reduction in temperature due to the thermal exchange with the bottom side of the evaporator 124 which contains cold refrigerant.
[0030] Thereafter, the refrigerant 101 exits the bottom chamber 120 by an outlet means 126 and travels towards the liquid feed solenoid valve 128 which controls the refrigerant 101 feed into the evaporator and allows the evaporator 109 to freeze in order to produce freeze/ice within the evaporator 109. The refrigerant 101 then bypasses the gas adjustable valve 130 (also known as expansion valve) where the refrigerant is pressurized and forced into the chamber room of the evaporator through a opening and enters the evaporator by an inlet means 132 wherein the refrigerant 101 will be substantially changed in form to a cold refrigerant 103 within the evaporator 109 due to colder temperatures within the evaporator 109. The cold refrigerant 103 within the evaporator 109 will travel vertically up in between a plurality of parallel tubes 140 longitudinally disposed within the evaporator 109 configured to maintain liquid for freezing into solid. The inside of the evaporator 109 will comprise a plurality of perimeter space reducers 310 and may contain at least one center space reducer 320. In one embodiment, the perimeter space reducers 310 and/or the center space reducer 320 may be permanently adhered into position within the evaporator. Perimeter space reducers 310 and central space reducers 320 reduce the cubic space within the evaporator in order to increase the cooling efficiency of the evaporator. When the evaporator is smaller, in cubic size, the refrigerant is able cool the water much quicker resulting in faster ice production as compared to an evaporator of larger size with un-used (open and spacious) portions. The center space reducer 320 may be comprised of a variety of materials such as steel or other metallic compounds, plastic, or glass. The cold refrigerant 103 will continue to circulate within the evaporator 109 until the refrigerant exits the evaporator 109 by means of a suction line 134 which permits the refrigerant to leave the evaporator 109 and casing 107 and be transmitted towards the compressor (not shown) where it is pressurized and cycles through the refrigeration system. The evaporator with integrated space reducers and heat exchange system 300 may be connected to or comprise a hot gas solenoid valve 136. In one embodiment, the hot gas solenoid valve 136 acts as a defrost mechanism to release ice whereby the hot gas warms the evaporator 107 permitting ice to be released and harvested. The evaporator with integrated space reducers and heat exchange system 300 may be connected to or comprise a liquid inlet 138 configured above the evaporator with integrated space reducers and heat exchange system 300 to permit liquid to be inserted into the tubes 140 within the evaporator 109.
[0031] In an alternative embodiment of
[0032] Thereafter, the refrigerant 101 travels to a top chamber 110 configured between the outer top side of the evaporator 114 and the inner top side of the casing 112. When the refrigerant 101 travels through the top chamber 110 it is simultaneously traveling through the top heat exchange 111 within the evaporator with integrated space reducers with heat exchange system 300. Wherein the top chamber 110 is undergoing a heat exchange allowing the hot refrigerant 101 to undergo a heat transfer and reduction in temperature due to thermal exchange with the top side of the evaporator 114 which contains cold refrigerant.
[0033] Thereafter, the refrigerant 101 travels through a center chamber 118 configured through the center of a center space reducer 320 (shown in
[0034] Thereafter, the refrigerant 101 travels through the bottom chamber 120 configured between the exterior bottom side of the evaporator 124 and interior bottom side of the casing 122. When the refrigerant 101 travels through the bottom chamber 120 it is simultaneously traveling through the bottom heat exchange 121 within the evaporator with integrated space reducers and heat exchange system 300. Wherein the bottom chamber 120 is undergoing a heat exchange allowing the hot refrigerant 101 to undergo a heat transfer and reduction in temperature due to the thermal exchange with the bottom side of the evaporator 124 which contains cold refrigerant.
[0035] Thereafter, the refrigerant 101 exits the bottom chamber 120 by an outlet means 126 and travels towards the liquid feed solenoid valve 128 which controls the refrigerant 101 feed into the evaporator and allows the evaporator 109 to freeze in order to produce freeze/ice within the evaporator 109. The refrigerant 101 then bypasses the gas adjustable valve 130 (also known as expansion valve) where the refrigerant is pressurized and forced into the chamber room of the evaporator through a opening and enters the evaporator by an inlet means 132 wherein the refrigerant 101 will be substantially changed in form to a cold refrigerant 103 within the evaporator 109 due to colder temperatures within the evaporator 109. The cold refrigerant 103 within the evaporator 109 will travel vertically up in between a plurality of parallel tubes 140 longitudinally disposed within the evaporator 109 configured to maintain liquid for freezing into solid. The inside of the evaporator 109 will comprise a plurality of perimeter space reducers 310 and may contain at least one center space reducer 320. Perimeter space reducers 310 and central space reducers 320 reduce the cubic space within the evaporator in order to increase the cooling efficiency of the evaporator. When the evaporator is smaller, in cubic size, the refrigerant is able cool the water much quicker resulting in faster ice production as compared to an evaporator of larger size with un-used (open and spacious) portions. The center space reducer 320 may be comprised of a variety of materials such as steel or other metallic compounds, plastic, or glass.
[0036] The refrigerant will continue to circulate within the evaporator 109 until the refrigerant exits the evaporator 109 by means of a suction line 134 which permits the refrigerant to leave the evaporator 109 and casing 107 and be transmitted towards the compressor (not shown) where it is pressurized and cycles through the refrigeration system. The evaporator with integrated space reducers with heat exchange system 300 may be connected to or comprise a hot gas solenoid valve 136. In one embodiment, the hot gas solenoid valve 136 acts as a defrost mechanism to release ice whereby the hot gas warms the evaporator 107 permitting ice to be released and harvested. The evaporator with integrated space reducers and heat exchange system 300 may be connected to or comprise a liquid inlet 138 configured above the evaporator with integrated space reducers and heat exchange system 300 to permit liquid to be inserted into the tubes 140 within the evaporator 109.
[0037] Alternative embodiments are also disclosed whereby the refrigerant enters the evaporator with integrated space reducers and heat exchange system 300 at the top and travels in the opposite directions as depicted and described in
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[0043] Thereafter, the refrigerant 101 travels to a bottom chamber 120 configured between the outer bottom side of the evaporator 124 and the inner bottom side of the casing 122. When the refrigerant 101 travels through the bottom chamber 120 it is simultaneously traveling through the bottom heat exchange 121 within the evaporator with dual-pipe heat exchange system 700. Wherein the bottom chamber 120 is undergoing a heat exchange allowing the hot refrigerant 101 to undergo a heat transfer and reduction in temperature due to thermal exchange with the bottom side of the evaporator 124 which contains cold refrigerant.
[0044] Thereafter, the refrigerant 101 travels through the hollow center chamber 118 configured between the exterior center wall of evaporator 115 and interior center cavity of the casing 117. When the refrigerant 101 travels through the center chamber 118 it is simultaneously traveling through the center heat exchange 119 within the evaporator with dual-pipe heat exchange system 700. Wherein the center chamber 118 is undergoing a heat exchange allowing the hot refrigerant 101 to undergo a heat transfer and reduction in temperature due to the thermal exchange with exterior center wall of the evaporator 115 which contains cold refrigerant.
[0045] Thereafter, the refrigerant 101 travels through the top chamber 110 configured between the exterior top side of the evaporator 114 and interior top side of the casing 112. When the refrigerant 101 travels through the top chamber 110 it is simultaneously traveling through the top heat exchange 111 within the evaporator with dual-pipe heat exchange system 700. Wherein the top chamber 110 is undergoing a heat exchange allowing the hot refrigerant 101 to undergo a heat transfer and reduction in temperature due to the thermal exchange with the top side of the evaporator 114 which contains cold refrigerant.
[0046] Thereafter, the refrigerant 101 exits the top chamber 110 by an outlet means 126 and travels towards the liquid feed solenoid valve 128 which controls the refrigerant 101 feed into the evaporator and allows the evaporator 109 to freeze in order to produce freeze/ice within the evaporator 109. The refrigerant 101 then bypasses the gas adjustable valve 130 (also known as expansion valve) where the refrigerant is pressurized and forced into the chamber room of the evaporator through a opening and enters the evaporator by an inlet means 132 wherein the refrigerant 101 will be substantially changed in form to a cold refrigerant 103 within the evaporator 109 due to change in pressure and colder temperatures within the evaporator 109. The cold refrigerant 103 within the evaporator 109 will travel in between a plurality of parallel tubes 140 longitudinally disposed within the evaporator 109 configured to maintain liquid for freezing into solid and will continue to circulate within the evaporator 109 until the refrigerant exits the evaporator 109 by means of an suction line 134 which permits the refrigerant 103 to leave the evaporator 109 and casing 107 and be transmitted towards the compressor (not shown) where it is pressurized and cycles through the refrigeration system. The evaporator with dual-pipe heat exchange system 700 may be connected to or comprise a liquid inlet (not shown) configured above the evaporator 109 to permit liquid to be inserted into the tubes 140 within the evaporator 109.
[0047] Alternative embodiments are also disclosed whereby the refrigerant enters the evaporator with dual-pipe heat exchange system 700 at the bottom and travels in the opposite directions as depicted and described in
[0048]
[0049] Thereafter, the refrigerant 101 travels to a bottom chamber 120 configured between the outer bottom side of the evaporator 124 and the inner bottom side of the casing 122. When the refrigerant 101 travels through the bottom chamber 120 it is simultaneously traveling through the bottom heat exchange 121 within the evaporator with integrated space reducers with dual-pipe heat exchange system 800. Wherein the bottom chamber 120 is undergoing a heat exchange allowing the hot refrigerant 101 to undergo a heat transfer and reduction in temperature due to thermal exchange with the bottom side of the evaporator 124 which contains cold refrigerant.
[0050] Thereafter, the refrigerant 101 travels through a center chamber 118 configured through the center of a center space reducer 320 (shown in
[0051] Thereafter, the refrigerant 101 travels through the top chamber 110 configured between the exterior top side of the evaporator 114 and interior top side of the casing 112. When the refrigerant 101 travels through the top chamber 110 it is simultaneously traveling through the top heat exchange 111 within the evaporator with integrated space reducers and dual-pipe heat exchange system 800. Wherein the top chamber 110 is undergoing a heat exchange allowing the hot refrigerant 101 to undergo a heat transfer and reduction in temperature due to the thermal exchange with the bottom side of the evaporator 114 which contains cold refrigerant.
[0052] Thereafter, the refrigerant 101 exits the casing 107 by an outlet means 126 and travels towards the liquid feed solenoid valve 128 which controls the refrigerant 101 feed into the evaporator and allows the evaporator 109 to freeze in order to produce freeze/ice within the evaporator 109. The refrigerant 101 then bypasses the gas adjustable valve 130 (also known as expansion valve) where the refrigerant is pressurized and forced into the chamber room of the evaporator through a opening and enters the evaporator by an inlet means 132 wherein the refrigerant 101 will be substantially changed in form to a cold refrigerant 103 within the evaporator 109 due to change in pressure and colder temperatures within the evaporator 109. The cold refrigerant 103 within the evaporator 109 will travel vertically up in between a plurality of parallel tubes 140 longitudinally disposed within the evaporator 109 configured to maintain liquid for freezing into solid. The inside of the evaporator 109 will comprise a plurality of perimeter space reducers 310 and a center space reducer 320. The cold refrigerant 103 will continue to circulate within the evaporator 109 until the cold refrigerant 103 exits the evaporator 109 by means of an suction line 134 which permits the refrigerant to leave the evaporator 109 and casing 107 and be transmitted towards the compressor (not shown) where it is pressurized and cycles through the refrigeration system. The dual pipe tube 156 is configured to transport cold refrigerant 103 through the inner tube 159 from the suction line 134 into the compressor (not shown) to cycle through a refrigeration system (not shown). While the hot refrigerant 101 and the cold refrigerant 103 are simultaneously passing in opposite direction within the dual pipe tube 156, the outer pipe 157 may be acting as a heat exchange allowing the hot refrigerant 101 received from the refrigeration system (not shown) intended for the side chamber 104 to undergo heat transfer and reduction in temperature due to thermal exchange with the inner pipe 159 as the hot refrigerant 101 passes through the dual pipe 156.
[0053] Alternative embodiments are also disclosed whereby the refrigerant enters the evaporator with integrated space reducers and dual-pipe heat exchange system 800 at the bottom and travels in the opposite directions as depicted and described in
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[0056] As will be apparent, the features and attributes of the specific embodiments disclosed above may be combined in different ways to form additional embodiments, all of which fall within the scope of the present disclosure. Although this invention has been described in terms of certain preferred embodiments and applications, other embodiments and applications that are apparent to those of ordinary skill in the art, including embodiments which do not provide all of the features and advantages set forth herein, are also within the scope of the invention. Accordingly, the scope of the present disclosure is intended to be defined only by the reference to the below claims.