SEAT RECLINE MECHANISM, ADJUSTABLE SEATING ASSEMBLY, AND METHOD
20170112289 ยท 2017-04-27
Inventors
Cpc classification
A47C1/0342
HUMAN NECESSITIES
A47C7/60
HUMAN NECESSITIES
International classification
A47C1/031
HUMAN NECESSITIES
A47C7/60
HUMAN NECESSITIES
Abstract
A seat recline mechanism for, and method of controlling motion of a first assembly relative to a second assembly within a seating assembly includes a mechanism having first and second bearings for attaching to the first assembly, and a hub for attaching to the second assembly. The hub includes first and second inclined surfaces, the second inclined surface being oppositely-facing relative to the first inclined surface. In use, the first bearing is arranged to act against the first inclined surface and the relative position of the first bearing with respect to the first inclined surface is adjustable; and the second bearing is arranged to act against the second inclined surface and the relative position of the second bearing with respect to the second inclined surface is adjustable. One or more such mechanisms are provided for the seating assembly.
Claims
1-37. (canceled)
38. A seat recline mechanism for controlling the motion of a first assembly relative to a second assembly within a seating assembly, the seat recline mechanism comprising: first and second bearings for attaching to the first assembly; and a hub for attaching to the second assembly; wherein the hub includes first and second inclined surfaces, the second inclined surface being oppositely-facing relative to the first inclined surface; and wherein, in use, the first bearing is arranged to act against the first inclined surface and the relative position of the first bearing with respect to the first inclined surface is movable, and the second bearing is arranged to act against the second inclined surface and the relative position of the second bearing with respect to the second inclined surface is movable.
39. The seat recline mechanism according to claim 38, further comprising a third bearing for attaching to the first assembly; wherein the hub includes a third surface; and wherein, in use, the third bearing is arranged to act against the third surface and the relative position of the third bearing with respect to the third surface is movable.
40. The seat recline mechanism according to claim 39, wherein the third surface of the hub is substantially at the bottom of the hub.
41. The seat recline mechanism according to claim 39, wherein the third surface of the hub incorporates a stop for limiting the extent of relative movement of the third bearing with respect to the third surface.
42. The seat recline mechanism according to claim 41, wherein the third surface of the hub is shaped so as to incorporate the stop.
43. The seat recline mechanism according to claim 38, wherein the first and second surfaces of the hub are substantially linear.
44. The seat recline mechanism according to claim 38, wherein at least one of the first surface and the second surface of the hub incorporates surface detailing.
45. The seat recline mechanism according to claim 38, wherein the said surfaces are formed around the perimeter of the hub.
46. The seat recline mechanism according to claim 38, wherein the said surfaces are formed inside the perimeter of the hub.
47. The seat recline mechanism according to claim 38, wherein the hub is formed as a unitary structure.
48. The seat recline mechanism according to claim 3$, wherein the hub comprises a plurality of hub components, such that the first surface of the hub is provided by one hub component, and the second surface of the hub is provided by another hub component.
49. A seating assembly comprising: a first assembly; a second assembly; and at least one seat recline mechanism for controlling the motion of the first assembly relative to the second assembly, said seat recline mechanism comprising: first and second bearings attached to the first assembly; and a hub attached to the second assembly; wherein the hub includes first and second inclined surfaces, the second inclined surface being oppositely-facing relative to the first inclined surface; and wherein the first bearing is arranged to act against the first inclined surface and the relative position of the first bearing with respect to the first inclined surface is movable, and the second bearing is arranged to act against the second inclined surface and the relative position of the second bearing with respect to the second inclined surface is movable,
50. The seating assembly according to claim 49, wherein, in respect of said seat recline mechanism: the first assembly is a reclinable seat structure; the second assembly is a support structure for the reclinable seat structure; and the reclinable seat structure is able to move relative to the support structure in a reclining manner by movement of said bearings along said surfaces.
51. The seating assembly according to claim 50, further comprising a securer for reversibly securing the angle of the reclinable seat structure relative to the support structure; and wherein said securer is one of a direct locking device and a remote locking device, and wherein the locking device is one of a spring pin and a gas spring with a remotely-actuated release.
52. The seating assembly according to claim 49, wherein, in respect of said seat recline mechanism: the second assembly is a reclinable seat structure; the first assembly is a support structure for the reclinable seat structure; and the reclinable seat structure is able to move relative to the support structure in a reclining manner by rotation of the hub relative to the positions of said bearings,
53. The seating assembly according to claim 52, further comprising a securer for reversibly securing the angle of the reclinable seat structure relative to the support structure; and wherein said securer is one of a direct locking device and a remote locking device, and wherein the locking device is one of a spring pin and a gas spring with a remotely-actuated release.
54. The seating assembly according to claim 49, further comprising at least one movable part configured to move in dependence on the operation of the seat recline mechanism, the movable part being selected from a group consisting of a retractable leg rest, a reclining backrest, a headrest/backrest articulation, and a foldaway armrest.
55. A method of controlling the motion of a first assembly relative to a second assembly within a seating assembly, the method comprising: attaching first and second bearings to the first assembly; attaching a hub to the second assembly, wherein the hub includes first and second inclined surfaces, the second inclined surface being oppositely-facing relative to the first inclined surface; arranging the first bearing to act against the first inclined surface of the hub; arranging the second bearing to act against the second inclined surface of the hub; allowing the relative position of the first bearing with respect to the first inclined surface of the hub to be moved; and allowing the relative position of the second bearing with respect to the second inclined surface of the hub to be moved.
56. The method according to claim 55, wherein the hub further includes a third surface, and the method further comprises: attaching a third bearing to the first assembly; arranging the third bearing to act against the third surface of the hub; and allowing the relative position of the third bearing with respect to the third surface of the hub to change.
57. The method according to claim 56, further comprising limiting the extent of relative movement of the third bearing with respect to the third surface.
58. The method according to claim 55, further comprising incorporating surface detailing in at least one of the first surface and the second surface of the hub, so as to provide at least one of enabling the first assembly to be held in at least one predetermined position relative to the second assembly, and giving haptic feedback to the user.
59. The method according to claim 55, wherein the first assembly is a reclinable seat structure, the second assembly is a support structure for the reclinable seat structure, and the method further comprises: moving the reclinable seat structure relative to the support structure in a reclining manner by movement of said bearings along said surfaces.
60. The method according to claim 59, further comprising reversibly securing the angle of the reclinable seat structure relative to the support structure.
61. The method according to claim 55, wherein the second assembly is a reclinable seat structure, the first assembly is a support structure for the reclinable seat structure, and the method further comprises: moving the reclinable seat structure relative to the support structure in a reclining manner by rotation of the hub relative to the positions of said bearings.
62. The method according to claim 61, further comprising reversibly securing the angle of the reclinable seat structure relative to the support structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Embodiments of the invention will now be described, by way of example only, and with reference to the drawings in which:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0045] The present embodiments represent the best ways known to the Applicant of putting the invention into practice. However, they are not the only ways in which this can be achieved.
[0046] The present embodiments have been developed for adjustable chairs aimed at improved seating biomechanics and motion control whilst keeping the space required by the seat recline mechanism to a minimum. The preferred embodiments provide a seat recline mechanism comprising three roller bearings that translate around the perimeter of a central hub. The roller bearings may be fixed relative to the reclinable seat structure and the hub may be fixed relative to the support structure. The shape of the hub perimeter and its position with respect to the reclinable seat structure define the motion path of the chair and its balance.
[0047] The following chair design is given by way of example only and not of limitation. In this example the general configuration of the chair follows that disclosed by Goldman. Potter and Samson, such that the back section, seat section and leg rest section have a fixed structural relationship.
[0048]
[0049] In this example the general construction of the chair 10 is modular such that the reclinable seat structure 18 can be produced in a variety of ways to achieve a range of products. Examples include an upholstered version, a CNC timber frame version, a pressed laminated plywood version and a cold moulded polycarbonate version,
[0050] In the present example, the support structure 20 is produced from flat steel formed to create a U shape, and sits on a memory return spindle 24 located on a star base 26 that gives a swivel function. The support structure 20 may be a standard component across a range of chair models. Similarly, the spindle 24 and star base 26 may also be standard components across a range of chair models. As those skilled in the art will appreciate, other shapes and configurations of spindles and pedestal bases are of course possible, as are the radii and general proportions of the support structure 20.
[0051] As shown in
[0052] The seat recline mechanism 30, and its operation, will now be described in more detail.
[0053] Seat Recline Mechanism
[0054] The aim of the design of the seat recline mechanism 30 is to achieve, in use (e.g. during reclining movement or uprighting movement), a motion path for the reclinable seat structure 18 that results in a substantially horizontal motion path for the centre of mass (COM) for any occupant. This aim is similar to that in Samson. By having a horizontal motion path for the COM during use, the chair feels well balanced to the user, and is straightforward to use with minimal effort on the part of the user, The COM includes the mass of the reclinable seat structure 18 as well as the user, and its motion has been simulated using a development of a biomechanical model published by the inventor (Wickett. D. H. 2013, Development, Validation and Application of a Biomechanical Model of Reclined Sitting Posture, Ph.D. Thesis, Anglia Ruskin University, Cambridge, UK). Applying the biomechanical model to a preferred embodiment of the present seat recline mechanism, the motion path for the COM of a 50th percentile female anthropometric model was found to remain perfectly horizontal during movement of the seat, with minimal variation from the horizontal for 5th and 95th percentile male models including additional thoracic loads.
[0055] With reference to
[0056] As will be appreciated from
[0057] As those skilled in the art will appreciate, the hub 31 effectively acts as a cam, with the roller bearings 32b, 32c acting on the inclined surfaces of the cam.
[0058] In the present embodiments the inclined upper surfaces 31a, 31b of the perimeter of the hub 31 substantially form an inverted V shape, with the inclined upper surfaces 31a, 31b meeting at an apex or a rounded tip. However, in alternative embodiments one or more other surfaces may be interposed between the inclined upper surfaces 31a, 31b. Some examples of such alternative geometries are shown in
[0059] In the present embodiments the hub 31 is formed as a unitary structure (e.g. machined from steel, or some other suitable material). However, in other embodiments the hub 31 may comprise a plurality of hub components (e.g. discrete, spatially-separated components), such that one or more of the bearing surfaces are provided by one hub component, and one or more others of the bearing surfaces are provided by one or more other hub components.
[0060] Some examples of such arrangements are shown in
[0061] In
[0062] In the presently-preferred embodiments (e.g. as shown in
[0063] In the presently-preferred embodiments, each of the inclined upper surfaces 31a, 31b of the perimeter of the hub 31 has a smooth monotonic geometry (e.g. a linear profile or, as an alternative, a smooth monotonic curve), to enable smooth translation of the roller bearings and thus smooth adjustment of the angle of the seat. However, in alternative embodiments the inclined upper surfaces 31a, 31b of the perimeter of the hub 31 may be provided with one or more detents or other irregularities, for example to regulate the translational movement of the bearings 32b, 32c in use. For example, such detents may define one or more positions at which the seat angle will be detained before, during or after reclining motion. When detained in such a position, a redistribution of the user's weight or the application of some other force (in practice, a relatively slight one) would be required to overcome the effect of the detent and thereby permit further adjustment of the angle of the seat.
[0064] Optionally, as shown for example in
[0065] The undersurface 31c of the hub 31 on which the third roller bearing 32d acts may be profiled as shown in
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[0068] Providing that the proportion of the triangle ABC is the same as the construction triangle as shown in
[0069] Thus, in the example shown in
[0070] The geometries shown in
[0071] As shown in
[0072] Method of Use
[0073] With reference back to
[0074] Simply by the user moving their COM rearwards (e.g. by pushing against the armrests, changing posture and/or changing muscle tone), and with any locking mechanism (e.g. the above-described lockable gas spring 28) disengaged, the reclinable seat structure 18 will recline backwards. Conversely, when the reclinable seat structure 18 is in a reclined position, simply shifting the COM forwards (e.g. pulling on the armrests, changing posture and/or changing muscle tone) will cause the reclinable seat structure 18 to return towards an upright position, again with any locking mechanism disengaged.
[0075] At any point, the user may releasably lock the angle of inclination of the reclinable seat structure 18 using the lockable gas spring 28 or other locking mechanism. Alternatively, for entirely free movement, the locking mechanism may be disengaged altogether, or not provided in the first place.
[0076] In the presently-preferred embodiment, by virtue of the horizontal COM motion path as described above, in use the chair and the user feel well balanced, and the reclining (or uprighting) operation is straightforward to effect with minimal effort on the part of the user.
[0077] Possible Modifications and Alternative Embodiments
[0078] Detailed embodiments have been described above, together with some possible modifications and alternatives. As those skilled in the art will appreciate, a number of additional modifications and alternatives can be made to the above embodiments whilst still benefiting from the inventions embodied therein.
[0079] For example, further modifications to the hub may be desirable, such as grooves or bumps in the bearing surfaces to hold the reclinable seat structure in predetermined positions (e.g. in the upright, mid recline and full recline postures) and/or to give haptic feedback for improved position sense (e.g. bumps that get closer together towards the terminal positions). Alternative locking systems could also be incorporated directly into the seat recline mechanism such as a spring pin with remote release to fix the bearing position.
[0080] In the example given the reclinable seat structure 18 has a back section 12, a seat section 14 and a leg rest section 16 with a fixed structural relationship. However, the present seat recline mechanism 30 could also be used if there were articulations in the reclinable seat structure 18, such as a retractable leg rest, an adjustable seat-to-backrest angle, and adjustment in the backrest (e.g. for head support). Such articulations could be manually adjusted in subassemblies or synchronised with the seat recline mechanism via linkages.
[0081] Indeed, various moving parts of the seat may be envisaged that are configured so as to move in dependence on the operation of the seat recline mechanism. The moving parts may include, for example, one or more of a retractable leg rest, a reclining backrest (reclinable with respect to the seat), a headrest/backrest articulation, or a foldaway armrest. In all such cases, mechanical linkages can be arranged such that these moving parts are adjusted as the seat recline mechanism operates.
[0082] The above embodiments have been described with roller bearings 32 serving as bearing means. However, the seat recline mechanism may alternatively employ other bearing components or bearing means that would translate around the perimeter of the hub. In this context, the term bearing as used herein should be interpreted broadly so as to encompass a toothed or cog-like component; in such a case, the perimeter surfaces of the hub (e.g. surfaces 31a and 31b) may incorporate a series of indentations, recesses or gaps for the teeth of the cog-like component to engage in. Conversely, the perimeter surfaces of the hub may incorporate teeth, and the bearing may incorporate indentations, recesses or gaps for said teeth to engage in.
[0083] The number of bearing components on each hub is not restricted to three; more than three bearings may be used on each hub, or fewer than three. There may also be multiple hubs. In various alternative embodiments the bearing components could either travel along the outside of the hub perimeter, the inside of the hub perimeter, or both.
[0084] The seat recline mechanism could also be conceptually inverted, such that the bearings are fixed and the hub is movable within them. For example, the bearings may be fixed to the support structure 20, whilst the hub (which is movable relative to the bearings) may be attached to the reclinable seat structure 18.
[0085] The present embodiments have been described as a seat recline mechanism for controlling the movement of the reclinable seat structure 18. However, other embodiments could be used to control the motion path of other subassemblies, such as a seat backrest articulation.
[0086] Finally, based on the principles of the above-described embodiments, mechanisms for controlling the motion of articulated assemblies in fields of industry other than seating may be provided. Thus, in a general sense, a mechanism may be provided for controlling the motion of a first assembly relative to a second assembly, the mechanism comprising: first and second bearing means for attaching to the first assembly; and a hub for attaching to the second assembly; wherein the hub includes first and second inclined surfaces, the second inclined surface being oppositely-facing relative to the first inclined surface; and wherein, in use, the first bearing means is arranged to act against the first inclined surface and the relative position of the first bearing means with respect to the first inclined surface is adjustable, and the second bearing means is arranged to act against the second inclined surface and the relative position of the second bearing means with respect to the second inclined surface is adjustable. This mechanism may be modified to include any of the features described above. An articulated assembly comprising one or more such mechanisms may also be provided.