Method and a device for cleaning an electrostatic precipitator
09630186 · 2017-04-25
Assignee
Inventors
Cpc classification
B03C2201/24
PERFORMING OPERATIONS; TRANSPORTING
B03C3/763
PERFORMING OPERATIONS; TRANSPORTING
B03C3/66
PERFORMING OPERATIONS; TRANSPORTING
International classification
B03C3/76
PERFORMING OPERATIONS; TRANSPORTING
B03C3/66
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method of cleaning at least one collecting electrode of an electrostatic precipitator includes applying, in a first mode of operation, a first average current between at least one discharge electrode and at least one collecting electrode, and switching from the first mode of operation to a second mode of operation in which a second average current is applied between the at least one discharge electrode and the at least one collecting electrode, the second average current being a factor of at least 3 higher than the first average current, to achieve a forced cleaning of the at least one collecting electrode.
Claims
1. A method of cleaning at least one collecting electrode of an electrostatic precipitator, which is operative for removing dust particles from a process gas and which includes at least one discharge electrode and the at least one collecting electrode; said method comprising: applying, in a first mode of operation, a first average current between the at least one discharge electrode and the at least one collecting electrode, and switching from the first mode of operation to a second mode of operation in which a second average current is applied between the at least one discharge electrode and the at least one collecting electrode, the second average current being a factor of at least 3 higher than the first average current, to achieve a forced cleaning of the at least one collecting electrode.
2. The method according to claim 1, further comprising generating a forced cleaning signal which is indicative of a need for forced cleaning of the at least one collecting electrode and wherein switching from the first mode of operation to the second mode of operation is initiated in response to the forced cleaning signal.
3. The method according to claim 1, wherein the second average current being a factor of at least 10 higher than the first average current.
4. The method according to claim 1, wherein the electrostatic precipitator is operated in the second mode of operation during a predetermined time interval, preferably a predetermined time interval which is in the range of 20 seconds to 30 minutes.
5. The method according to claim 1, wherein switching from the first mode of operation to the second mode of operation is preceded by rapping the at least one collecting electrode.
6. The method according to claim 1, wherein a rapping of the at least one collecting electrode is carried out during the second mode of operation.
7. The method according to claim 1, further comprising generating a forced cleaning signal indicative of a need for forced cleaning of the at least one collecting electrode by means of a back-corona detection system.
8. The method according to claim 1, further comprising generating a forced cleaning signal indicative of a need for forced cleaning of the at least one collecting electrode by means of a timer.
9. The method according to claim 1, further comprising generating a forced cleaning signal indicative of a need for forced cleaning of the at least one collecting electrode by means of a dust particle measurement device measuring the dust particle concentration downstream, as seen with respect to the flow direction of the process gas, of the at least one collecting electrode.
10. The method according to claim 1, further comprising utilizing a rapping schedule for the cleaning of the at least one collecting electrode and issuing a forced cleaning signal indicative of a need for forced cleaning of the at least one collecting electrode on regular intervals in the rapping schedule.
11. The method according to claim 1, wherein the electrodes of the electrostatic precipitator are fed with current pulses, wherein the intermittent time between current pulses is shorter in the second mode of operation compared to the first mode of operation.
12. The method according to claim 11, wherein the intermittent time is decreased when switching from the first mode of operation to the second mode of operation by utilizing more potential pulses in a semi-pulse arrangement.
13. A device for controlling the cleaning of at least one collecting electrode of an electrostatic precipitator operative for removing dust particles from a process gas; said device comprising: at least one discharge electrode; the at least one collecting electrode; and a back-corona detection system for generating a forced cleaning signal indicative of a need for forced cleaning of the at least one collecting electrode.
14. The device according to claim 13, further comprising a timer for generating a forced cleaning signal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described in more detail with reference to the appended drawings in which:
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION
(6)
(7) Each of the fields 8, 10, 12 typically comprises several discharge electrodes and several collecting electrode plates, although
(8) The rapping device 40 comprises, as illustrated in
(9) A duct 36 is provided that is designed to be operative for forwarding flue gas 37, from which at least part of the dust particles have been removed, from the ESP 6 to a stack 38. The stack 38 releases the cleaned flue gas 37 to the atmosphere.
(10) A plant control computer 50 is provided that may communicate with the respective control devices 14, 16, 18, for example to control the output current of each electric power supply 20, 22, 24. The plant control computer 50 may also be operative to, for example via the rapping controller 48, control rapping of the collecting electrodes 28.
(11) An opacity monitor device 52 is provided for detecting the opacity of the cleaned gas 37 as a measure of the dust particle concentration. The opacity monitor device 52 is thus operative for generating an opacity signal that can be used to evaluate the operation of the ESP 6. The opacity monitor device 52 may communicate with the plant control computer 50, as illustrated by the dotted line in
(12) As discussed hereinbefore back-corona effects may influence the capability to remove dust particles from a process gas. The performance of a conventional ESP as regards cleaning of a gas containing particles that generate a high resistivity dust is typically relatively poor due to the occurrence of back-corona in the dust layer on the collecting electrode plates. To avoid excessive back-corona effects at normal operation the ESP current is typically significantly reduced in a conventional ESP. The situation may be further aggravated after long time of operation of such an ESP, since an inner dust layer of even higher resistivity is often formed. This inner layer is difficult to remove from the collecting plates by normal cleaning, such as e.g. conventional rapping, due to the strong electrical holding forces and the small size of the particles in the layer. In order to remove this inner layer forced cleaning of the collecting electrodes is required. Forced cleaning of the collecting electrodes differ from normal cleaning in that high resistivity dust, which would not be dislodged from the collecting plates by means of normal cleaning, such as e.g. rapping, is removed from the collecting plates during the forced cleaning operation.
(13) In principle, increase of the ESP current increases the electrical holding force on the dust layer. However, it is here realized that this is only true up to a certain point, after which the onset of severe back-corona again leads to decreasing holding forces and even an effect of repelling dust from collecting plates at high current input. Based on this realization it has been found that forced strong back-corona may be used intermittently in order to clean the collecting electrodes from high resistivity dust. In this way collecting plates can be kept cleaner which minimizes back-corona effects during normal operation. In essence intermittent severe back-corona is used to reduce the negative effect of back-corona during normal operation.
(14) The present disclosure relates to a control arrangement which controls the operation of the ESP 6 based on, for example, the presence and severity of back-corona in the dust layer on the collecting plates 28 in each individual field 8, 10, 12. As discussed hereinbefore, the collecting electrode plates 28 occasionally need to be cleaned from dust in a more forced way than the normal rapping instances. When it is determined that collecting electrode plates 28 of a field need forced cleaning from high-resistivity dust this field is operated with severe back-corona in the dust layer on the collecting electrode plates 28 during a predefined time interval. This allows the ESP operation to be improved as will be described later, while maintaining a low amount of dust particle residue in the output gas flow.
(15) In a first mode of operation, which represents baseline operation for collecting dust particles, a first current is applied between the electrodes of the fields by the high voltage supplies 20, 22, 24, respectively. Typically, for high resistivity dust, a low average current density in the range of 2-50 A per m.sup.2 of collecting electrode plate area is used in the first mode of operation for optimum ESP performance.
(16) When a need for forced cleaning of the collecting electrodes in an individual field is detected the collecting electrodes 28 of that field need to be cleaned from high resistivity dust. The respective one of the control devices 14, 16, 18 then obtains a forced cleaning signal. Typically, such a forced cleaning signal may be generated by a back-corona detection algorithm which is operative for determining the back corona status in each individual field 8, 10, 12. Preferably, a back-corona detection algorithm is installed in each of the control devices 14, 16, 18 making each such control device 14, 16, 18 include a back-corona detection system. Alternatively, a back-corona detection algorithm may be installed in the plant control computer 50. By way of exemplification and not limitation in this regard, measure of back-corona tendency and a subsequent forced cleaning signal could be generated by implementing an ESP operation optimizing algorithm which is operative to, automatically and continuously, optimize the voltage and current during normal operation in order to maximize the overall collection efficiency under varying process conditions. A thorough description of one example of how such an algorithm might be designed can be found in U.S. Pat. No. 5,477,464. However, a forced cleaning signal may alternatively be generated simply by a timer installed in each of the control devices 14, 16, 18 or a timer installed in the plant control computer 50. Such a timer may be set to generate a forced cleaning signal after a predefined time of operating in the first mode of operation. The timer setting depends on the composition of the flue gas to be cleaned and could be based on experience from earlier operations at the plant in question, or at other plants having similar flue gas composition. Preferably, such a timer is used in combination with an ESP back-corona detection algorithm and/or a signal indicative of the dust particle concentration, such as e.g. an opacity signal. In general the forced cleaning signal is correlated to the back-corona status at the collecting electrodes 28 of the ESP 6. A certain severity of back-corona may be used as detection criteria of a need for forced cleaning of the collecting electrodes 28. In response to the forced cleaning signal the ESP 6 enters a second mode of operation in which the average current applied between the electrodes 26, 28 of the field in question is increased significantly compared to the average current during operation in the first mode of operation. Such significantly increased average current causes the generation of a strong back-corona in the dust layer collected on the collecting electrode plates 28. In the second mode of operation the average current applied to the ESP may in some cases be increased to a level relatively close to the maximum rating of the high voltage supply. The resulting ionization generated inside the dust layer as an effect of the significantly increased average current and the strong back-corona generated thereby appears to loosen up the dust layer and eject at least a portion of the dust layer back into the gas flow. By performing a rapping event during operation in the second mode even more high-resistivity dust will be removed from the collecting electrode plates 28.
(17) By ESP current is here meant the time average of the current that is fed to the electrodes of the ESP in order to charge and collect particles. Typically, the average current fed to the electrodes of an ESP is changed by setting the trigger timing in a thyristors circuit, although other concepts for supplying and altering the current are possible, e.g. by use of high-frequency power converters.
(18) Commonly, intermittent energization of the electrodes is utilized when high-resistivity dust is experienced in the gas to be cleaned. The ESP may for instance employ a so-called semi-pulse control scheme. By a semi-pulse control scheme is here meant a scheme where, in an alternating current input current, not all half-periods are used to feed current to the ESP electrodes. Instead, every third, fifth, seventh, etc. (odd numbers in order to maintain an alternating current) are used. For instance, a charging ratio of 1:25, which means that one out of every 25 half-periods of the feed current is supplied to the electrodes 26, 28 of a particular field, may be used when high-resistivity dust is present in the flue gas to be cleaned. Typically, the charging ratio varies between the fields of the ESP 6. A reasonable example could be to use a charging ratio of 1:3 in the first field 8, a charging ratio of 1:15 in the second field 10, and a charging ratio of 1:25 in the third field 12. The separating of pulses with intermittent periods reduces the average current while retaining a good global current distribution inside the ESP, which minimizes back-corona effects in the first mode of operation to some extent. However, as discussed hereinbefore, upon the presence of a certain affinity for back-corona the collecting electrodes 28 may need forced cleaning to get rid of high-resistivity dust. Then a signal, which is indicative of a need for forced cleaning of the collecting electrode, is generated. In response to the receipt of the forced cleaning signal the operation of the ESP is switched from the first mode of operation into a second mode of operation. For instance, if a need for forced cleaning of the collecting electrodes of the third field 12 is detected the operation of the third field 12 is switched into a second mode of operation. In the second mode of operation a second average current, which is significantly higher than the average current applied in the first mode of operation, is applied between the electrodes 26, 28 of the third field 12 by the high voltage supply 24. For instance, the current may, in the second mode of operation, be increased such that the average current fed to the electrodes is increased by a factor of 25 compared to the average current fed to the electrodes 26, 28 in the first mode of operation. For example, the average current density may be increased from 10 to 250 A per m.sup.2 of collecting electrode plate area when switching from the first to the second mode of operation. The increased current input will cause severe back-corona, i.e. ionization inside the dust layer on the collecting electrode plate. The resulting ionization inside the dust layer will loosen up the dust cake on the collecting electrode plates and eject dust back into the gas stream, thereby causing a forced cleaning of the collecting electrodes 28 from high resistivity dust.
(19)
(20) Optionally, in a third step, the latter being illustrated as 56 in
(21) In a fourth step, the latter being illustrated as 58 in
(22) Optionally, in a fifth step, the latter being illustrated as 60 in
(23) Furthermore, as depicted in
(24) Referring now to
(25) In
(26) Optionally, in a seventh step, the latter being illustrated as 66 in
(27) In an eight step, the latter being illustrated as 68 in
(28) The above disclosure is considered particularly relevant for combustion processes and industrial processes that are prone to generate high resistivity dust, such as some coal-fired power plants, some metallurgical processes and some cement processes. With high resistivity dust is here meant dust with a resistivity in the order of 10.sup.11 cm and higher, according to IEEE Standard 548-1984 or similar standards, even though the method may also be relevant for more conductive dust compositions.
(29) A further issue that may cause problems in the above mentioned processes is when hydrocarbons, caused e.g. by poor combustion, contaminate collecting electrode plates and dust layer in the ESP. Removal of such hydrocarbons may also be assisted by forced cleaning according to the above disclosure.
(30) It will be appreciated that numerous variants of the embodiments described above are possible within the scope of the appended claims.
(31) Above it has been described, with reference to
(32) Also, a signal indicative of the dust particle concentration, such as e.g. an opacity signal, may be included in the algorithm generating a forced cleaning signal.
(33) In one embodiment a timer, a back-corona detection system, and a dust particle measurement device are employed to generate a forced cleaning signal. In addition to the periodical forced cleaning signal generated by the timer a forced cleaning signal is in this embodiment generated by the back-corona detection system or the dust particle measurement device whenever there is a need for forced cleaning. The timer may, e.g., be set to generate a forced cleaning signal in the last field every 24 hours. A need for forced cleaning may however arise more frequently. In addition to forced cleaning initiated by the timer, forced cleaning may thus be initiated based on information from a back-corona detection system or a dust particle measurement device. This embodiment has the advantage that further tuning possibilities as regards the generation of a forced cleaning signal are achieved.
(34) Hereinbefore it has been exemplified that the third field is operated in a second mode of operation in response to a forced cleaning signal indicative of a need for forced cleaning of the collecting electrode in one field while the other two fields are operated in a first mode of operation. It is realized that each of the other fields may be operated in a second mode of operation in a similar manner. Preferably, two or more fields are not operated in a second mode of operation simultaneously due to the upset condition during forced back-corona condition.
(35) Hereinbefore cleaning of collecting electrodes of an ESP having three fields has been exemplified. It is however realized that collecting electrodes of an ESP with more or less than three fields may be cleaned in an analogous manner.
(36) As described hereinbefore, each of the control devices 14, 16, 18 is operative for receiving a signal containing information about the need for forced cleaning at each of the fields 8, 10, 12, respectively, and to switch operation mode in each of the fields 8, 10, 12 accordingly. As one alternative a central unit, such as the plant control computer 50, could be operative for receiving signals containing information about the need for forced cleaning at each of the fields 8, 10, 12, respectively, and to switch operation mode in each of the control devices 14, 16, 18 in accordance with the algorithm employed. Of course the forced cleaning signal can also be generated internally within the individual control devices 14, 16, 18.
(37) As described hereinbefore the operation of the rapping devices 40, 42, 44 is designed to be controlled by means of a rapping controller 48. It is appreciated that the rapping control 48 may instead be integrated as a part of the control devices 14, 16, 18.
(38) Hereinbefore it has been described, with reference to
(39) To summarize, a method of cleaning an electrostatic precipitator 6 comprises applying, in a first mode of operation, a first average current between at least one discharge electrode 26 and at least one collecting electrode 28, and switching from the first mode of operation to a second mode of operation in which a second average current is applied between the discharge electrode 26 and the collecting electrode 28, the second average current being a factor of at least 3 higher than the first current I.sub.1, to achieve a forced cleaning of the collecting electrode 28.