Internal combustion engine including a booster
09631551 ยท 2017-04-25
Assignee
Inventors
Cpc classification
F02D23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D23/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10163
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F02B37/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An internal combustion engine includes working cylinders and a fresh gas line for supplying fresh gas to the working cylinders. The fresh gas line has a charge air section. A mechanically driven compressor is disposed in the charge air section of the fresh gas line. An air control/shut-off flap is disposed in the charge air section such that, in dependence on a position of the air control/shut-off flap, a gas mass flow in the charge air section flows completely or partially via the mechanically driven compressor or flows past the mechanically driven compressor. A method for operating an internal combustion engine is also provided.
Claims
1. An internal combustion engine comprising: working cylinders; a fresh gas line for supplying fresh gas to said working cylinders, said fresh gas line having a charge air section; a mechanically driven compressor disposed in said charge air section of said fresh gas line; an air control/shut-off flap disposed in said charge air section such that, in dependence on a position of said air control/shut-off flap, a gas mass flow in said charge air section flows completely or partially via said mechanically driven compressor or flows past said mechanically driven compressor; a bypass duct having an inlet and an outlet, said mechanically driven compressor being integrated in said bypass duct; said charge air section of said fresh gas line including a charge air section portion, said bypass duct circumventing said charge air section portion; said air control/shut-off flap being movable onto a first position closing said charge air section portion upstream of said outlet of said bypass duct and downstream of said inlet of the bypass duct; and said air control/shut-off flap being movable into a second position closing said charge air section portion downstream of said outlet of said bypass duct or upstream of said inlet of said bypass duct.
2. The internal combustion engine according to claim 1, including: a charging device having a compressor; and said compressor of said charging device being disposed in said fresh gas line upstream of said mechanically driven compressor.
3. The internal combustion engine according to claim 2, wherein said charging device is an exhaust gas turbocharger.
4. The internal combustion engine according to claim 1, wherein: said bypass duct integrates said mechanically driven compressor; said charge air section portion is parallel to said mechanically driven compressor between said inlet and said outlet of said bypass duct; and said air control/shut-off flap is disposed and configured such that said air control/shut-off flap selectively opens or closes said charge air section portion parallel to said bypass duct.
5. The internal combustion engine according to claim 1, wherein: said bypass duct integrates said mechanically driven compressor; and said air control/shut-off flap is disposed and configured such that said air control/shut-off flap selectively opens or closes said outlet of said bypass duct.
6. The internal combustion engine according to claim 1, wherein: said bypass duct integrates said mechanically driven compressor; and said air control/shut-off flap is disposed and configured such that said air control/shut-off flap selectively opens or closes said inlet of said bypass duct.
7. The internal combustion engine according to claim 1, wherein said air control/shut-off flap is movable into a third position at least partially unblocking said charge air section portion.
8. The internal combustion engine according to claim 1, including a high-pressure exhaust gas recirculating duct opening into said charge air section downstream of said air control/shut-off flap.
9. The internal combustion engine according to claim 1, wherein: said mechanically driven compressor has a flow housing; said bypass duct has a bypass duct portion with a curved profile, said bypass duct portion forms an outlet for said flow housing and has a radially outer wall section bounding a flow in said bypass duct; and said air control/shut-off flap, in the first position thereof, is disposed as an extension of said radially outer wall section of said bypass duct portion.
10. The internal combustion engine according to claim 9, wherein said bypass duct portion opens into said charge air section portion obliquely with respect to a central longitudinal axis of said charge air section portion.
11. The internal combustion engine according to claim 1, wherein said air control/shut-off flap, in the first position and the second position, is disposed obliquely with respect to a central longitudinal axis of said charge air section portion.
12. The internal combustion engine according to claim 1, wherein: said bypass duct has a bypass duct portion with a curved profile, said bypass duct portion has a radially outer wall section bounding a flow in said bypass duct; and an angle between said air control/shut-off flap, in the first position, and a central longitudinal axis of said charge air section portion is up to 10 smaller than an angle between the central longitudinal axis of said charge air section portion and a central longitudinal axis of said bypass duct portion.
13. The internal combustion engine according to claim 1, wherein: said mechanically driven compressor has a flow housing; said bypass duct has a bypass duct portion opening into said charge air section portion; said bypass duct portion and said charge air section portion each have a respective housing; and said housing of said bypass duct portion is formed integrally with said housing of said charge air section portion and said flow housing of said mechanically driven compressor.
14. The internal combustion engine according to claim 1, wherein said air control/shut-off flap is actuable via an electromotive actuator.
15. A method for operating an internal combustion engine, which comprises: providing a fresh gas line for supplying fresh gas to working cylinders of the internal combustion engine, wherein a mechanically driven compressor is disposed in a charge air section of the fresh gas line such that the mechanically driven compressor is integrated in a bypass duct circumventing a charge air section portion of the charge air section; providing an air control/shut-off flap disposed in the charge air section such that a gas mass flow in the charge air section flows completely or partially via the mechanically driven compressor or past the mechanically driven compressor depending on a position of the air control/shut-off flap, wherein the air control/shut-off flap is movable into a first position closing the charge air section portion upstream of an outlet of the bypass duct and downstream of an inlet of the bypass duct, and wherein the air control/shut-off flap is movable into a second position closing the charge air section portion downstream of the outlet of the bypass duct or upstream of the inlet of the bypass duct; and controlling the air control/shut-off flap such that, when the mechanically driven compressor is switched on for an additional compression of the gas mass flow, the air control/shut-off flap is moved into the first position and such that, when a combustion engine of the internal combustion engine is switched off, the air control/shut-off flap is moved into the second position.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING
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DETAILED DESCRIPTION OF THE INVENTION
(12) Referring now to the figures of the drawings in detail and first, particularly, to
(13) According to the invention, a mechanically driven compressor 26, called booster below, is additionally disposed parallel to the air control/shut-off flap 24 in the charge air section 22. In this case, an inlet 34 of the booster 26 is connected in a fluid-conducting manner to the charge air section 22 upstream of the air control/shut-off flap 24 or, respectively, to the air control/shut-off flap 24, and an outlet 36 of the booster 26 is connected in a fluid-conducting manner to the charge air section 22 downstream of the air control/shut-off flap 24 or, respectively, to the manifold 25. The booster 26 serves for additionally compressing the fresh gas supplied to the working cylinders 12 and is driven, for example, by an electric motor. However, in the event of a high mass flow of the fresh gas in the fresh gas line 14 or, respectively, in the charge air section 22, the booster 26 would cause a high flow resistance, with the exhaust gas turbocharger simultaneously being able to provide an adequate charging pressure. In such operating phases of the internal combustion engine, the booster 26 is therefore switched off and the fresh gas conducted past the latter.
(14) The configuration according to the invention of the booster 26 parallel to the air control/shut-off flap 24 means that no additional bypass duct with a corresponding bypass valve for the booster 26 is necessary, but, instead, the air control/shut-off flap 24 can be used for a bypass function, in which the mass flow of the fresh gas is conducted past the booster 26 and the booster 26 is shut off.
(15) The additional use of the air control/shut-off flap 24 as a control flap or, respectively, bypass valve for the booster 26 is explained below with reference to
(16) In
(17) In
(18) In
(19) In the second preferred embodiment of an internal combustion engine according to the invention that is illustrated in
(20) As is already the case in the above-described first preferred embodiment according to
(21) The additional use of the air control/shut-off flap 24 as a control flap or, respectively, a bypass valve for the booster 26 in the second preferred embodiment is explained below with reference to
(22) In
(23) In
(24) In
(25) There is optionally additionally a closing mechanism which, in the event of a booster 26 which is switched off as per
(26) In the case of an air control/shut-off flap 24 which is embodied as a flap which is pivotable about an axis, stops are provided for the states according to
(27) The embodiment of an internal combustion engine according to the invention that is illustrated in
(28) From the charge air section 22, a bypass duct 54, in which an electrically driven compressor (booster) 26 is integrated, branches off upstream of the charge air section portion 32. The bypass duct 54 opens in the region of the air control/shut-off flap 24 into the charge air section portion 32. When the air control/shut-off flap 24 is open and the booster 26 switched off, the fresh gas flows correspondingly through the charge air section portion 32 since the flow resistance of the booster 26 is then higher than that of the charge air section portion 32. The fresh gas mass flow supplied to the engine block 10 can be controlled here by different opened positions of the air control/shut-off flap 24.
(29) In the event of a short-term greatly increased load demand on the internal combustion engine, the problem occurs that the exhaust gas turbocharger is only able to supply a corresponding charging pressure after a delay since, for this purpose, first of all a correspondingly increased exhaust gas mass flow has to flow through the turbine 18. In such operating states of the internal combustion engine, it is provided to operate the booster 26 and at the same time to move the air control/shut-off flap 24 into a (first) position in which the air control/shut-off flap doses the charge air section portion 32 upstream of the outlet of the bypass duct 54 such that essentially all of the fresh gas is also guided via the booster 26 and, in the process, is additionally compressed. As a result, the required charging pressure is supplied in the short term to the engine block 10.
(30) Furthermore, a high-pressure exhaust gas recirculating duct 56, in which an exhaust gas cooler 58 and an exhaust gas recirculating valve 60 for controlling the recirculated quantity of exhaust gas are disposed, branches off from the exhaust gas line upstream of the turbine 18. The high-pressure exhaust gas recirculating duct 56 opens at a short distance downstream of the charge air section portion 32 into the charge air section 22. In particular during operation of the internal combustion engine at low or medium loads, the pressure drop via the air control/shut-off flap 24 can be increased by changing the setting angle of the air control/shut-off flap 24 such that, as a consequence of a (negative) pressure which is then further reduced in the region of the mouth of the high-pressure exhaust gas recirculating duct 56, an increased exhaust gas flow can be returned to the engine block 10.
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(32) In addition, an actuator housing 66, in which an electric motor 68 is integrated and which is dosed by a cover 70 through the use of screws 72, is formed integrally with the housing 78 of the charge air section portion 32 and therefore also with the flow housing 62. The electric motor 68 can be supplied with current via a plug-in connector 124. The actuator housing 66 together with the electric motor 68, a gearing (not visible) between the electric motor 68 and the air control/shut-off flap 24 and the cover 70, forms an electric actuator 74 for a rotary drive for a flap shaft 76 which penetrates the housing 78 of the charge air section portion 32 centrally or radially and to which the air control/shut-off flap 24 is fastened for rotation therewith. The air control/shut-off flap 24 thus divides the charge air section portion 32 into a side 80 located downstream and a side 82 located upstream. The air control/shut-off flap 24 can be rotated into different positions in the charge air section portion 32 via the electric motor 68. The air control/shut-off flap 24 is divided into two halves 110, 112 by the flap shaft 76.
(33) A flange 84 of an inlet stub 86 of the booster 26 is located in a plane which is inclined only slightly with respect to the plane of a flange 88 of the housing 78 of the charge air section portion 32, and therefore accessibility is provided from one side, which can simplify installation of the assembly. Starting from the flange 84, the inlet stub 86 curves slightly, and therefore the fresh gas flows approximately axially into the compressor space of the booster 26.
(34) A flange 90 is formed on the flow housing 62, on the side opposite the inlet stub 86, likewise only slightly inclined with respect to a fastening surface of the cover 70 of the actuator 74, to which flange is fastened a housing part 92 of the flow housing 62, in which an electric motor (not visible) driving the compressor wheel is disposed, the electric motor driving a shaft (not visible) to which the compressor wheel is fastened for rotation therewith. The electric motor 68 of the actuator 74, the electric motor of the booster 26 and the associated housing parts 66, 92 can thus also be installed from the same direction.
(35) The flow housing 62 together with the housing part 92 for receiving the electric motor of the booster 26 forms a compressor housing 94 in which, in order to protect the electric motor 78 from overheating, there is also formed a coolant duct 96 which is supplied via a coolant inlet stub 98 with coolant which emerges again via a coolant outlet stub 100.
(36) Cooling of this type is also provided for the actuator housing 66, for which purpose the latter forms a coolant duct 102 which protects the electric actuator 74 against overheating. A coolant inlet stub 104 and a coolant outlet stub 106 is also formed here on the actuator housing 66. The coolant ducts 96, 102 can be integrated in a cooling circuit and, for this purpose, are connected in particular to a coolant line 108 of the charge air cooler 40 (cf.
(37)
(38) In
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(40) The first position of the air control/shut-off flap 24 is set when the booster 26 is operated because of a short-term greatly increased load demand on the internal combustion engine and a delayed charging pressure buildup of the exhaust gas turbocharger is intended to be compensated for by the booster 26. In this position of the air control/shut-off flap 24, the fresh gas mass flow supplied to the engine block 10 can be controlled via the rotational speed of the booster 26.
(41) If operation of the combustion engine of the internal combustion engine is set, the air control/shut-off flap 24 is moved into the second position, which is illustrated in
(42) Through the use of the refinement according to the invention of an internal combustion engine, various functions of a plurality of throttle flaps provided in known combustion engines are therefore realized through the use of a single air control/shut-off flap 24. The latter serves as a control flap for controlling the fresh gas and controlling the pressure gradient in the high-pressure exhaust gas recirculating duct 56, as a switch-over means for the integration as required of a bypass duct 54, which integrates the booster 26, into the charge air section 22 and, as shut-off flap, prevents afterrunning of a combustion engine of the internal combustion engine. An internal combustion engine which has a reduced number of components can therefore be realized according to the invention, as a result of which the outlay on production and the outlay on installation are reduced.
LIST OF REFERENCE CHARACTERS
(43) 10 Engine block
(44) 12 Working cylinder
(45) 14 Fresh gas line
(46) 16 Exhaust gas line
(47) 18 Turbine
(48) 20 Compressor
(49) 21 Air filter
(50) 22 Charge air section
(51) 23 Exhaust gas aftertreatment device
(52) 24 Air control/shut-off flap
(53) 25 Manifold of the fresh air line 14
(54) 26 Mechanically driven compressor/booster
(55) 27 Exhaust gas manifold of the exhaust gas line 16
(56) 28 Portion of the charge air section 22 coming from the compressor 20 of the exhaust gas turbocharger
(57) 30 A portion of the charge air section 22 leading to the cylinders 12 of the internal combustion engine
(58) 32 Charge air section portion
(59) 34 Inlet of the booster 26
(60) 36 Outlet of the booster 26
(61) 38 Fresh gas mass flow
(62) 40 Charge air cooler
(63) 42 Exhaust gas line
(64) 44 Circumventing line
(65) 46 Waste gate valve
(66) 48 Low-pressure exhaust gas recirculating duct
(67) 50 Exhaust gas cooler
(68) 52 Exhaust gas recirculating valve
(69) 54 Bypass duct
(70) 56 High-pressure exhaust gas recirculating duct
(71) 58 Exhaust gas cooler
(72) 60 Exhaust gas recirculating valve
(73) 62 Flow housing of the booster
(74) 64 Bypass duct portion
(75) 66 Actuator housing
(76) 68 Electric motor
(77) 70 Cover
(78) 72 Screws
(79) 74 Actuator
(80) 76 Flap shaft
(81) 78 Housing of the charge air section portion
(82) 80 Side of the charge air section portion located downstream
(83) 82 Side of the charge air section portion located upstream
(84) 84 Flange
(85) 86 Inlet stub
(86) 88 Flange
(87) 90 Flange
(88) 92 Housing part of the flow housing
(89) 94 Compressor housing
(90) 96 Coolant duct
(91) 98 Coolant net stub
(92) 100 Coolant outlet stub
(93) 102 Coolant duct
(94) 104 Coolant inlet stub
(95) 106 Coolant outlet stub
(96) 108 Coolant line
(97) 110 First half of the air control/shut-off flap
(98) 112 Second half of the air control/shut-off flap
(99) 114 inner wall of the charge air section portion
(100) 116 Outlet of the bypass duct portion
(101) 118 Central longitudinal axis of the charge air section portion
(102) 120 Central longitudinal axis of the bypass duct portion
(103) 122 Wall portion
(104) 124 Plug-in connector