Suppression of spurious modes of vibration for resonators and related apparatus and methods
09634227 ยท 2017-04-25
Assignee
Inventors
Cpc classification
International classification
Abstract
Suppression of spurious modes of vibration for resonators and related apparatus and methods. A device may include a MEMS resonating structure, a substrate, and anchors between the MEMS resonating structure and the substrate. The MEMS resonating structure may have at least one main eigenmode of vibration and at least one spurious eigenmode of vibration. The anchors may be configured to suppress the response of the at least one spurious mode of vibration.
Claims
1. A device comprising: a micro-electromechanical (MEMS) resonating structure, a substrate, and anchors between the MEMS resonating structure and the substrate, wherein the MEMS resonating structure has at least one main eigenmode of vibration and at least one spurious eigenmode of vibration differing from the at least one main eigenmode of vibration, and wherein at least one anchor of the anchors comprises a plurality of repeating rectangular units defining for the anchor an eigenmode of vibration substantially matching the at least one spurious eigenmode of vibration of the MEMS resonating structure.
2. The device of claim 1, wherein a first rectangular unit of the plurality of repeating rectangular units of the at least one anchor of the anchors is uniquely sized compared to other rectangular units of the plurality of repeating rectangular units.
3. The device of claim 1, wherein the at least one anchor of the anchors comprises a main beam and a contact portion in contact with the MEMS resonating structure or the substrate, wherein a width of the contact portion along a direction of a contact interface between the contact portion and the MEMS resonating structure or the substrate is greater than a width of the main beam along the direction of the contact interface.
4. The device of claim 1, wherein the anchors have at least one eigenmode of vibration, wherein each one of the at least one eigenmode of vibration for the anchors differs from the main eigenmode of vibration.
5. The device of claim 1, wherein at least one of the anchors is, at least in part, a phononic crystal structure comprising two or more substantially identical units.
6. The device of claim 1, wherein the at least one anchor of the anchors further comprises an anchor contact portion in contact with the MEMS resonating structure or the substrate at two or more locations.
7. The device of claim 5, wherein the phononic crystal structure has an acoustic bandgap at a frequency of the main eigenmode of vibration of the MEMS resonating structure.
8. The device of claim 5, wherein the frequency of the main eigenmode of vibration of the MEMS resonating structure is in an acoustic bandgap of the phononic crystal structure.
9. The device of claim 5, wherein a first unit of the phononic crystal structure is different than a second unit of the phononic crystal structure to create an eigenmode resonance at a frequency of the spurious eigenmode of vibration of the MEMS resonating structure.
10. The device of claim 5, wherein the at least one anchor includes the phononic crystal structure and a second structure, the second structure having an eigenmode resonance at a frequency of the spurious eigenmode of vibration of the MEMS resonating structure.
11. The device of claim 5, wherein the at least one anchor has multiple resonances at multiple respective spurious mode frequencies of the MEMS resonating structure.
12. The device of claim 5, wherein the at least one anchor has at least two eigenmodes of vibration at frequencies approximately equal to the at least one spurious eigenmode of the MEMS resonating structure, and wherein the phononic crystal structure further comprises at least two units of different designs.
13. A device comprising: a micro-electromechanical (MEMS) resonating structure, a substrate, and anchors between the MEMS resonating structure and the substrate, wherein the MEMS resonating structure has at least one main eigenmode of vibration and at least one spurious eigenmode of vibration differing from the at least one main eigenmode of vibration, and wherein at least one anchor of the anchors comprises a main beam and plurality of repeating open-ended units extending outwardly from the main beam and defining for the anchor an eigenmode of vibration substantially matching the spurious eigenmode of vibration of the MEMS resonating structure.
14. The device of claim 13, wherein a first of the plurality of repeating open-ended units comprises at least one pair of elements disposed symmetrically on opposite sides of the main beam and connected to the main beam.
15. The device of claim 14, wherein the at least one pair of elements form a cross structure.
16. The device of claim 14, wherein the at least one pair of elements comprise a pair of curved structures facing away from the main beam.
17. A device comprising: a micro-electromechanical (MEMS) resonating structure, a substrate, and anchors between the MEMS resonating structure and the substrate, wherein the MEMS resonating structure has at least one main eigenmode of vibration and first and second spurious eigenmodes of vibration differing from the at least one main eigenmode of vibration, and wherein at least one anchor of the anchors comprises a plurality of units of substantially the same shape defining for the anchor first and second eigenmodes of vibration substantially matching the first and second spurious eigenmodes of vibration of the MEMS resonating structure.
18. The device of claim 17, wherein the at least one anchor of the anchors comprises a first unit of the plurality of units that is uniquely sized compared to other units of the plurality of units.
19. The device of claim 17, wherein at least one of the anchors is, at least in part, a phononic crystal structure comprising two or more substantially identical units.
20. The device of claim 19, wherein a first unit of the phononic crystal structure is different than a second unit of the phononic crystal structure to create an eigenmode resonance at a frequency of the first spurious eigenmode of vibration of the MEMS resonating structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Various aspects and embodiments of the technology will be described with reference to the following figures. It should be appreciated that the figures are not necessarily drawn to scale. Items appearing in multiple figures are indicated by the same reference number in all the figures in which they appear.
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SUMMARY
(32) According to an aspect of the present disclosure, a device is provided, comprising: a micro-electromechanical (MEMS) resonating structure, a substrate, and anchors between the MEMS resonating structure and the substrate, wherein the MEMS resonating structure has at least one main eigenmode of vibration and at least one spurious eigenmode of vibration, and wherein the anchors are configured to suppress the response of the at least one spurious mode of vibration.
DETAILED DESCRIPTION
(33) Introductory Concepts
(34) Resonators in general and micro-electro-mechanical (MEMS) resonators in particular, are used in various applications such as filters, oscillators and sensor systems. As in any vibrating body, a MEMS resonator supports multiple modes of vibration, where there is usually only a single desired and utilized mode of vibration and an infinite multitude of undesired modes of vibration.
(35) Depending on the resonator application, the unwanted modes of vibration may have several negative effects, e.g.:
(36) (1) Oscillator circuits may start to resonate on the unwanted mode of vibration with completely different frequency, phase noise (PN) performance and different temperature stability;
(37) (2) Unwanted resonator modes of vibration in filter applications may increase the passband insertion loss (IL) and decrease the out-of-band rejection, deteriorating the overall filter performance; or
(38) (3) A sensor signal may be misinterpreted.
(39) Therefore, in some scenarios, an essential design goal for resonators is the suppression of unwanted modes of vibration. For bulk-acoustic wave resonators and surface acoustic wave resonators there are several strategies available for the suppression of unwanted spurious modes, specifically in filter applications. However for MEMS resonators which basically consist of a vibrating plate anchored on several nodal points to a substrate, no suitable method has been yet proposed to suppress the spurious modes of vibration.
(40) According to an aspect of the present disclosure, a design method is described for the suppression of spurious modes of vibration. According to other aspects of this application, a design method is described for suppression of spurious modes of vibration, while keeping the quality factor of resonance of the main mode at the maximum practical limit.
(41) Applicants have appreciated that the quality factor of spurious modes can be lowered (and hence the mode can be suppressed) by design of the anchors so that they are transmissive for the specific type of vibration of the spurious mode at the specific frequency of resonance of the spurious mode of vibration. According to an aspect of the described technology, the suppression of the spurious mode is achieved by modifying the anchor eigenmode frequencies. According to some embodiments, the anchor contains elements designed as a phononic crystal consisting of repeating structures.
(42) A non-limiting example of an unpackaged MEMS resonator, specifically a Lamb mode resonator is shown in
(43) Though shown in this way for the purpose of illustration, it has to be emphasized that anchoring is not limited to the displayed number, position and shape of anchors 106a and 106b, but any suitable configuration is possible. It should be appreciated, that anchors are often connected to the resonator substantially at nodes of vibration of the main mode to minimize energy losses deteriorating the device quality factor of vibration.
(44) When measuring the electrical response of a MEMS resonator, e.g., in terms of scattering parameters, each electrical excitable mode shows up as a resonance peak with a certain insertion loss (IL).
IL=20 log.sub.10(|S21|),(1.1)
(45) For a particular mode of vibration, the transmission magnitude S21 IL of a two-port resonator can be calculated as
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for each individual mode, where Z.sub.0 is the characteristic impedance of the system and R.sub.m is the motional equivalent circuit resistance of the mode.
(47) R.sub.m can be represented as
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with C.sub.0 is the static electrode capacitance, .sub.0 and Q are the frequency of resonance and the quality factor of the respective mode. The term k.sub.geom.sup.2k.sub.mode.sup.2 is the coupling factor of the respective mode, which is the product of the geometrical coupling coefficient k.sub.geom.sup.2 and the electromechanical coupling coefficient of the mode for the specific stack k.sub.mode.sup.2. The geometrical coupling coefficient k.sub.geom.sup.2 is determined by the similarity of the in-plane (spatial) electrical field of the mode to the field generated by the electrodes. The mode coupling for the specific stack k.sub.mode.sup.2 is dominated by material properties and stack layer thicknesses and can be considered fixed for a particular mode type and fabrication process.
(49) The quality factor of resonance Q is a function of the acoustic, the viscous and other losses (e.g. material, surface or thermo-mechanic) losses
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and usually one loss mechanism is dominant. This holds true for all modes of vibration and for different modes of vibration there may be different dominant loss mechanisms.
(51) For the main mode of resonance it is usually desired to get either a specific or as high as possible Q factor to obtain either a specific Rm matching the circuit impedance or an as-low-as-possible Rm. This is usually achieved by designing the anchor and the plate vibration to control/minimize the acoustic losses. It should be appreciated that the design of the anchors with regard to the Q of the main mode of vibration is already challenging task in itself and the number of parameters for designing the anchors is usually limited by additional constraints such as manufacturability, mechanical stability, etc.
(52) The 2D geometric coupling coefficient k.sub.geom.sup.2 is optimized to k.sub.geom.sup.2.fwdarw.1 for the main mode of vibration by the electrode pattern and for the majority of other modes it is k.sub.geom.sup.2.fwdarw.0 and hence even for a high quality factor of vibration it can be derived from eq. (2) that these modes are very weakly pronounced as having a high motional resistance.
(53) However, there are usually few other spurious modes, where the k.sub.geom.sup.2.fwdarw.1 and hence these modes may show low IL if their Q is high. E.g. designing the anchors for the minimization of acoustic losses of the main mode may also cause the minimization of acoustic losses for certain spurious modes. Especially pronounced are modes which have the same wavelength as the main mode of vibration and hence as well k.sub.geom.sup.2.fwdarw.1 as the anchor has the same acoustic transmission line behavior for those modes.
(54) Anchor Design for Spurious Mode Suppression
(55) As a non-limiting example,
(56) It should be appreciated that the anchor DOFs are chosen with respect to several requirements: minimum critical dimension (CD) width (may be determined by the manufacturability); mechanical stability (shock resistance); mechanical compliance (stress relief); and quality factor of main resonance.
(57) Of the general available anchor DOFs, the majority is usually constrained by secondary requirements and there may remain only few anchor DOFs, and for design purposes one anchor DOF may be chosen as the real independent design parameter. For example, for the straight bar in
(58) This application describes methods and apparatus to explicitly lower the quality factor of resonance of one or multiple spurious mode of vibration by proper anchor design. The acoustic losses 1/Q.sub.acoustic in eq. (3) is the energy, which is not dissipated in the resonator itself, but which is radiated from the plate 110 over the anchors 106 to the surrounding substrate 102.
(59) Theses acoustic losses are proportional to the acoustic transmissivity of the anchor, which is a measure of how effective acoustic energy can be transferred between the two ends of the anchors. It should be appreciated that the acoustic transmissivity is dependent on the frequency and different for each mode of vibration.
(60) The acoustic transmissisivity of the anchor can be obtained from the acoustic admittance matrix Y seen at the interface A (normal vector n) between the anchor and the resonator body, while the other end of the anchor is acoustically terminated with the substrate. The acoustic admittance matrix Y is defined over
v=YT,(4)
where v is the velocity vector and T is the stress tensor. The power P which is transmitted over surface A can be calculated as
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where Re(P) is the power which is effectively transmitted (lost) over the anchor, while Im(P) is the power which is stored in the anchor. Therefore the real and imaginary part of the acoustic admittance matrix components are a measure for power transmissivity and power storage capability, respectively, at a given frequency when applying specific stress components. Furthermore, for a specific mode of vibration with a specific spatial stress tensor distribution on surface A, a scalar effective acoustic admittance Y.sub.ac of the anchor at any given frequency can be calculated.
(62) It should be appreciated that for anchors consisting of simple geometries as shown in
(63) Just like the resonator itself, also the anchors have eigenmodes of vibrations.
(64) In some embodiments wherein specific spurious modes of vibration are suppressed, the anchor is specifically designed so that a suitable anchor eigenmode of vibration is substantially at the resonance frequency of a spurious mode of vibration. It should be appreciated that anchor design here means choosing the anchor DOF, where DOF can be one or multiple geometrical and material parameter.
(65) These principles are demonstrated in the following by means of a non-limiting example.
(66) As spurious mode frequency is constant, while anchor mode frequency varies, there is an imaginary point in
(67) In the region of modal coupling, the spurious mode of vibration in the resonator and the eigenmode of the anchor resonate together in a single vibration shape.
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(69) The effect of the maximization of acoustic losses on the quality factor of resonance of the spurious mode is shown in
(70) It should be appreciated that the above described method of suppressing spurious modes by anchor eigenmodes may take into account the mode symmetry. As a non-limiting-example, for the resonator being symmetric from the top and the anchor being connected to the resonator on the line of symmetry it is only possible to suppress a symmetric spurious mode with a symmetric anchor mode; likewise, an anti-symmetric mode can be suppressed only with an anti-symmetric anchor mode. It should be appreciated that this also implies that for an entirely symmetric stack, it is possible to suppress the spurious symmetric in-plane-modes only with in-plane anchor modes. The same holds true for anti-symmetric modes.
(71) For non-symmetric stacks, though, it should be appreciated that modes are not entirely symmetric or anti-symmetric anymore, wherefore it is possible to suppress a substantially in-plane resonator mode with a substantially out-of-plane anchor mode. It has to be emphasized though that suppression is more effective if the resonator mode and the anchor mode are as similar as possible in terms of mode symmetry (as this increases the mutual coupling).
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(73) In
(74) Phononic Crystal (PC) Anchor Structures
(75) It should be appreciated that the above method for suppression of specific spurious modes can be applied to any suitable anchor structure by varying the anchor DOFs. As mentioned above, it is desirable to design the resonator with regard to several aspects besides the suppression of spurious modese.g. the quality factor of the main resonance. After the application of the proposed strategy for spurious mode suppression, one may or may not have obtained a suitable quality factor for the main resonance by changing a single anchor DOF. In many cases where the main resonance is not-limited by acoustic damping or the system is not too sensitive to the quality factor, the anchor optimization by altering a single anchor DOF with regard to spurious mode may suffice. For the main resonance being determined by the acoustic damping over the anchor, it may be necessary to consider additional anchor DOFs and to solve the non-linear optimization problem for simultaneous suppression of spurious modes and improvement of main resonance quality factor.
(76) In the following methods and apparatus are described to simultaneously obtain high quality factor of resonance and suppress spurious modes of vibration. As shown in
(77) Non-limiting examples of single unit cells for repetitive structures are shown in
(78) To analyze and understand the properties of wave-propagation in the repetitive structure it is sufficient to obtain the frequency vs. lateral wavenumber dispersion of a single unit cell by applying the Floquet-Bloch theorem over all possible wave-numbers from F to M. Exemplarily the result of the application of this method is shown in
(79) On the other hand, for some frequencies in the regarded structure and for the regarded parameter set, there does not exist a single possible eigenmode solution, which implies that acoustic energy cannot propagate in the anchor. This means that acoustic waves cannot propagate through a periodic structure at this frequency, what is called a phononic bandgap. Energy at these frequencies can only propagate over finite distance in terms of energy tunneling.
(80) It should be noted that there are again different symmetry types of eigenmodes and with regard to a possible symmetry of the cross-section, top-view of the resonator and the anchor location one has to consider only modes of the same type of symmetry as the main and spurious mode of vibration. E.g. there may exist partial band-gaps for specific mode symmetries, which may be sufficient to consider.
(81) Suppression of Spurious Modes with Phononic Crystal (PC) Anchor Structures
(82) The following paragraphs specifically describe how to design a resonator with a high quality factor of resonance and a suppression of one or multiple spurious modes by the usage of a phononic crystal/repetitive anchor structure.
(83) To achieve a high quality factor of the main resonance, one has to:
(84) 1. Choose the anchor DOF so that the resonance frequency of the main resonance is in the acoustic bandgap.
(85) 2. Construct the repetitive anchor from a sufficiently large number N of unit cells so that tunneling of energy is insignificant and Q.sub.acoustic>>Q. This results in the main resonance quality factor being not dependent on acoustic losses anymore and eq. (3) reduces to
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Even for (slight) variation of the anchor DOF, one will obtain a substantially constant quality factor of resonance.
(87) For suppression of spurious modes of vibration with the PC anchor, one has to perform two additional steps:
(88) 3. Choose the anchor DOF so that the resonance frequency of spurious mode is not in an acoustic bandgap
(89) 4. Vary the anchor DOF of each single repetitive element and number of the repetitive elements so that there is an eigenmode of resonance at the frequency of the spurious mode of vibration.
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(92) For illustration purposes,
(93) For the spurious suppression by anchor eigenmodes this means that by varying the anchor from anchor DOF 1 to 3, it is possible suppress spurious modes in all frequency ranges spanned up by the gray boxes in
(94) The above method is well suited for predicting the eigenmode density and approximate resonance frequency of anchor eigenmodes, however, the intrinsic eigenmodes of the anchor may differ from the eigenmodes observable when taking into account the effect of the plate. Especially the modes having the strongest coupling to specific plate vibrations and hence are the most suitable modes for spurious suppression may be heavily distorted and also the observed frequency may deviate a significant amount from the frequency of the isolated anchor vibration.
(95) It should be appreciated that there are also possible variations of creating an anchor eigenmode for spurious suppression, besides simultaneous variation of all unit cells at the same time. Specifically in addition to eigenmodes and vibrations occurring in the whole anchor structure, it may be sufficient to create only local vibrations in part of the anchor to increase the acoustic admittance and hence lower the Q of spurious modes.
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(98) Each individual cell may also have a localized vibration with respect to a specific spurious mode of vibration, whereby the anchor suppresses multiple spurious modes of vibration simultaneously.
(99) Alternatively, each individual cell may have a localized vibration with only a slightly different vibration around a single spurious frequency. It should be appreciated that this may increase the bandwidth of the spurious mode suppression, which may as a non-limiting example improve the manufacturability of the spurious mode suppression.
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(104) Additional Description of Some Aspects of the Present Disclosure
(105) The resonant frequency of a resonator (e.g., a MEMS resonator) may depend on the resonator's frequency. Thus, variation in the temperature of a resonator may lead to variation or instability in the resonator's resonance frequency. In some embodiments an electrical heater may be co-located with a resonator (e.g., disposed on or integrated with the resonator's mechanical resonating structure) to regulate the resonator's temperature. In some embodiments, a sensor (e.g., temperature sensor or frequency sensor) may be co-located with a resonator (e.g., disposed on or integrated with the resonator's mechanical resonating structure) to sense the resonator's temperature and/or frequency and to control systems that regulate the resonator's temperature and/or frequency.
(106) Resonator anchors may be configured to thermally insulate a mechanical resonating structure from its ambient environment. Also, resonator anchors may be configured to facilitate routing of electrical signals (e.g., via electrical wires or traces) between a mechanical resonating structure and other portions of a chip.
(107) It should be understood that the various embodiments shown in the figures are illustrative representations, and are not necessarily drawn to scale. Reference throughout the specification to one embodiment or an embodiment or some embodiments means that a particular feature, structure, material, or characteristic described in connection with the embodiment(s) is included in at least one embodiment, but not necessarily in all embodiments. Consequently, appearances of the phrases in one embodiment, in an embodiment, or in some embodiments in various places throughout the Specification are not necessarily referring to the same embodiment.
(108) Unless the context clearly requires otherwise, throughout the disclosure, the words comprise, comprising, and the like are to be construed in an inclusive sense as opposed to an exclusive or exhaustive sense; that is to say, in a sense of including, but not limited to. Additionally, the words herein, hereunder, above, below, and words of similar import refer to this application as a whole and not to any particular portions of this application. When the word or is used in reference to a list of two or more items, that word covers all of the following interpretations of the word: any of the items in the list; all of the items in the list; and any combination of the items in the list.
(109) Having thus described several aspects of at least one embodiment of the technology, it is to be appreciated that various alterations, modifications, and improvements will readily occur to those skilled in the art. Such alterations, modifications, and improvements are intended to be within the spirit and scope of the technology. Accordingly, the foregoing description and drawings provide non-limiting examples only.