Desalination system and method for desalination
09630862 ยท 2017-04-25
Assignee
Inventors
- Werner Escher (Rueschlikon, CH)
- Javier V. Goicochea (Rueschlikon, CH)
- Ahmed S. G. Khalil (Fayoum, EG)
- Bruno Michel (Rueschlikon, CH)
- Chin Lee Ong (Rueschlikon, CH)
- Stephan Paredes (Rueschlikon, CH)
Cpc classification
Y02A20/212
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02A20/211
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02A20/131
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02A20/142
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02A20/124
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B01D15/00
PERFORMING OPERATIONS; TRANSPORTING
B01D35/18
PERFORMING OPERATIONS; TRANSPORTING
B01D61/36
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A desalination system (1) for producing a distillate from a feed liquid includes: a steam raising device (2) having a liquid section (5) and a steam section (6) which are separated by a membrane system (7); a membrane distillation device (3) having a first steam section (11) and a liquid section (12) which are separated by a wall (14) and having a second steam section (13) which is separated from the liquid section (12) by a membrane system (15); and a heat exchange device (4) having a first liquid section (21) and a second liquid section (22), which are separated by a wall (23).
Claims
1. A desalination system, comprising: a steam raising device comprising a liquid section separated from a steam section by a membrane system, wherein the liquid section comprises an inlet and an outlet, and the steam section comprises an outlet; a membrane distillation device comprising a first steam section separated from a liquid section by a wall, and a second steam section separated from the liquid section by a membrane system, wherein the first steam section comprises an inlet and an outlet, the liquid section comprises an inlet and an outlet, and the second steam section comprises an outlet; and a heat exchange device comprising a first liquid section separated from a second liquid section by a wall, wherein the first liquid section comprises an inlet and an outlet, and the second liquid section comprises an inlet and an outlet; wherein a feed liquid fed into the second liquid section of the heat exchange device is heated by a brine liquid from the liquid section of the steam raising device; wherein permeate from the steam section of the steam raising device is condensed in the first steam section of the membrane distillation device, thereby heating the feed liquid from the heat exchange device; wherein the inlet and outlet of the liquid section of the steam raising device are respectively coupled to the outlet of the liquid section of the membrane distillation device and the inlet of the first liquid section of the heat exchange device; wherein the inlet of the first steam section of the membrane distillation device is coupled to the outlet of the steam section of the steam raising device; wherein the inlet of the liquid section of the membrane distillation device is coupled to the outlet of the second liquid section of the heat exchange device; and wherein distillate is tapped at the outlet of the first steam section of the membrane distillation device and at the outlet of the second steam section of the membrane distillation device.
2. The system of claim 1, further comprising a heating device for providing heated feed liquid from the liquid section of the membrane distillation device to the liquid section of the steam raising device.
3. The system of claim 2, wherein the heating device comprises a heat exchanger coupled to a solar thermal source.
4. The system of claim 1, further comprising a compressor device for generating a pressure difference between liquid phase portions and gaseous phase portions in the desalination system such that the phase change from the liquid phase to the gaseous phase occurs at surface pores of a membrane.
5. The system of claim 1, wherein the desalination system is implemented to carry out a vacuum membrane distillation process.
6. The system of claim 1, further comprising a second heat exchange device for transferring heat from the brine liquid from the first liquid section of the heat exchange device to the feed liquid fed into the second liquid section of the heat exchange device.
7. The system of claim 6, further comprising a third heat exchange device for condensation of the steam from the first and second steam sections of the membrane distillation device and heating the feed liquid to be fed into the second liquid section of the heat exchange device.
8. The system of claim 1, further comprising a pumping device for delivering the feed liquid from the liquid section of the membrane distillation device to the liquid section of the steam raising device.
9. The system of claim 1, wherein the desalination system is implemented such that the feed liquid, permeate, distillate and brine flow in a closed circuit coupled to the atmosphere by a brine-discharge valve and a throttle valve.
10. The system of claim 1, wherein the desalination system is implemented such that the feed liquid boils at least partially in at least one of the second liquid section of the heat exchange device and the liquid section of the membrane distillation device.
11. The system of claim 1, wherein the membrane system of the steam raising device and the membrane system of the membrane distillation device each comprise a flat rectangular shaped membrane.
12. The system of claim 1, wherein at least one of the membrane system of the steam raising device and the membrane system of the membrane distillation device comprises at least two flat membranes spaced from each other.
13. The system of claim 1, wherein at least one of the membrane system of the steam raising device and the membrane system of the membrane distillation device comprises a membrane held by a support frame, and the support frame is placed into guiding rails at a body of the membrane distillation device or guiding rails at a body of the steam raising device.
14. The system of claim 1, wherein the membrane distillation device is arranged such that one of the permeate and the distillate is discharged by gravity.
15. The system of claim 1, wherein the desalination system comprises a plurality of steam raising devices, membrane distillation devices, heat exchange devices, or combinations thereof.
16. The system of claim 1, wherein the second liquid section of the heat exchange device is communicatively coupled to the first liquid section of the heat exchange device through a conduit to the first liquid section of the heat exchange device for re-circulating brine.
17. A method, comprising: deploying a desalination system for producing a distillate from a feed liquid, wherein the desalination system comprises: a steam raising device comprising a liquid section separated from a steam section by a membrane system; a membrane distillation device comprising a first steam section separated from a liquid section by a wall, and a second steam section separated from the liquid section by a membrane system; and a heat exchange device comprising a first liquid section separated from a second liquid section by a wall; channeling the feed liquid into the second liquid section of the heat exchange device, wherein the feed liquid is transferred to an inlet of the liquid section of the membrane distillation device from an outlet of the second liquid section of the heat exchange device; heating the feed liquid by heat exchange from a brine liquid from the liquid section of the steam raising device, wherein the feed liquid is transferred to an inlet of the liquid section of the steam raising device from an outlet of the liquid section of the membrane distillation device; condensing permeate from the steam section of the steam raising device in the first steam section of the membrane distillation device, and reheating the feed liquid from the heat exchange device in the liquid section of the membrane distillation device; wherein the permeate is transferred to an inlet of the first steam section of the membrane distillation device from an outlet of the steam section of the steam raising device; and tapping the distillate at an outlet of the first steam section of the membrane distillation device and at an outlet of the second steam section of the membrane distillation device.
18. The method of claim 17, wherein the brine liquid is transferred to the first liquid section of the heat exchange device from an outlet of the liquid section of the steam raising device through a conduit to an inlet of the first liquid section of the heat exchange device.
19. The method of claim 17, wherein the permeate is transferred to the inlet of the first steam section of the membrane distillation device from the outlet of the steam section of the steam raising device through a conduit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following, embodiments of methods and devices relating to the manufacture of fillings in a cavity are described with reference to the enclosed drawings.
(2)
(3)
(4)
(5)
(6)
(7)
(8) Like or functionally like elements in the drawings have been allotted the same reference characters, if not otherwise indicated.
DETAILED DESCRIPTION
(9) The term liquid feed refers to a fluid that is to be purified through a membrane distillation process. Generally, the liquid feed becomes more and more concentrated as pure parts translate the membrane and liquid feed enriched with the dispersed or dissolved agents remain in the feed. Finally, heavily enriched brine liquid remains and is discarded.
(10) As used herein, the term brine refers to a liquid portion that is circulated through a distillation process without being evaporated. The brine includes the concentrated solution of salt or other substances that need to be separated from the feed liquid.
(11) The expression vacuum membrane distillation refers to a process where a liquid is evaporated at a membrane surface, wherein a trans-membrane pressure gradient appears across the membrane. The purification process may occur under partial vacuum conditions where the water vapor is extracted downstream from the membrane to be eventually condensed by an element that is separate from the membrane. The expression vacuum refers to a pressure below ambient pressure or a pressure difference between two reference points, e.g. between points separated by a membrane.
(12) A steam raiser produces vapor from a liquid, i.e. a steam raiser serves at generating a material in a gaseous phase. Steam and vapor are used in the same context throughout the description.
(13) The terms module, device or apparatus are used as synonyms. Also the terms portion, section, channel, or chamber are used interchangeably and define a defined space or region that may be enclosed by a membrane, wall or housing.
(14) It is understood that, in the following, only sections or parts of a desalination system are shown. In actual embodiments additional elements such as valves, tubes, conduits, accessories, fittings, pumps compressors and the like can be included.
(15)
(16) The exemplary embodiment of a desalination system 1 comprises a steam raising device 2, a membrane distillation device 3 and a heat exchanger-boiler device 4. The devices 2, 3, 4 are, for example, implemented in a modular fashion such that similar elements can be easily attached to each other in order to upgrade or extend the desalination system 1.
(17) The steam raising device or module 2 comprises a liquid section 5 and a steam section 6. The two sections 5 and 6 are separated by membrane systems 7. The membrane system 7 is, for example, a hydrophobic porous vapor-permeable membrane that allows water vapor to permeate but retains liquid water and dissolved ions such as salt ions due to its hydrophobic nature. The liquid section 5 has an inlet 8 and an outlet 9. The steam section 6 has an outlet 10. At an appropriate operating temperature, the feed liquid enters through the inlet 8 into the liquid section 5 and evaporates at the interface with a membrane 7. The vapor phase can then exit through the outlet 10 of the steam section 6. Concentrated liquid exits the liquid chamber or section 5 through the outlet 9.
(18) The membrane distillation module 3 has three chambers or sections. The first section is a first steam or vapor section 11 which is adjacent to the liquid section 12. The liquid section and the first vapor section 11 are separated by a wall 14. A second steam or vapor section 13 is separated from the liquid section 12 by a membrane 15. The first steam section 11 has an inlet 16 and an outlet 18. The liquid section 12 also has an inlet 17 and an outlet 19. The second steam section 13 is provided with an outlet 20. The first steam section 11 and the liquid section 12 are in thermal contact through the wall 14.
(19) The desalination system 1 also comprises a heat exchanger device 4 that has a first liquid section 21 and a second liquid section 22 which are separated by a wall 23. Both liquid sections 21, 22 have an inlet 24, 25 and an outlet 26, 27 respectively.
(20) In
(21) During the operation of the desalination system 1, the feed liquid, such as seawater, is heated such that the feed liquid is at least partially boiling in the liquid section 22 of the heat exchanger-boiler 4. This occurs partly by heating the feed liquid in the heat exchanger 41 and in the heat exchanger-boiler module 4. The preheated boiling feed is fed through conduit 32 to the liquid section 12 and further heated with heat transferred through the wall 14 from condensing vaporous permeate stemming from vapor section 6 of the steam raiser 2. Boiling occurs at the wall 14 in contact with the liquid side together with evaporation of a part of the boiling feed in the liquid section 12 in contact with the membrane surface 15. Water vapor produced by boiling and evaporation in the liquid section 12 is diffused across the membrane 15, which is then collected at the outlet 20 by conduit 37.
(22) The liquid feed is preheated through the heating device 28 which can be, for example, a solar heating device bringing the liquid feed to a temperature of around 60 to 70 C. The preheated liquid feed is fed into the inlet 8 by conduit 34. In the steam raiser module 2, the liquid feed is partially evaporated at the membrane surface 7 in contact with the liquid section 5 and discharged through the outlet 9, conduit 35 and fed into the heat exchanger-boiler module 4 at inlet 24.
(23) The fluid flow can be assisted by additional pumps. The embodiment of the desalination system 1 includes several heat recovery measures. For example, the brine is used to preheat freshly fed liquid feed in the heat exchange module 4 and heat exchanger 41. Additionally, the evaporated permeate from the steam raiser 2 is used to heat the preheated feed from the heat exchanger-boiler module 4. This occurs in the membrane distillation module 3. As a result, the desalination system 1 is very energy and heat efficient (exergy efficient). The temperatures in the various sections and pressure differences are adapted such that the saturation pressure, in particular in the sections where the liquid feed is partially boiling, i.e. sections 12 and 22, correspond to the imposed temperatures. Additionally, valves may be implemented which are not shown in
(24) The disclosed embodiments of desalination systems and methods optimize efficient use and recovery of input heat where steam/vapor output 10 from steam raising device 2 is connected to the membrane distillation module through conduit 38 into steam/vapor chamber 16 and concentrate output from 5 connected to the heat exchanger-boiler module 4. The compact desalination system 1 comprises membrane distillation module 3 with chambers receiving boiling feed from the liquid section 21 of heat exchanger-boiler module 4 and steam/vapor condensation chamber 11 receiving steam/vapor from steam section 6 of steam raising device 2. The implementation of the compact desalination system 1 includes the heat exchanger-boiler device 4 receiving concentrated brine liquid from the steam raising device 2 and raw preheated feed via distillate holding tank 65 and brine discharge heat exchanger 41.
(25) Condensing permeate from the steam section 6 in the first steam section 11 of the membrane distillation device 3 and simultaneously recovering the latent heat of condensation further induces flow boiling at the wall surfaces 14, 52 in contact with liquid sections 12, 51. The compact desalination system 1 combines a membrane distillation process with a flow boiling process including heat recycling by an efficient latent and sensible heat recovery from the condensing water vapor and concentrated brine liquid within the membrane distillation module and heat exchanger-boiler module.
(26)
(27)
(28) In the configuration shown in
(29) When operating the membrane modules 2, preheated liquid feed of up to 70 C. with heat exchange device 28 are fed into inlet 8, 46 to the outlet 9, 47 in the liquid chamber 5, 43. Due to a trans-membrane pressure gradient in vacuum chamber 6, gaseous water vapor permeates goes through the membranes 7, 44 and enters the steam chamber 6. In a desalination system, for example, hot salty water is fed in through the inlets 8, 46 as a liquid feed where evaporation takes place at the membrane pore surfaces of 7 and 44. Then, vapor permeate can be tapped off at the outlet 10 of the steam chamber 6. At the outlets 9, 47 of the liquid sections or chambers 5, 43, concentrated salt water can be received. As vacuum is created across the membrane 7, 44, with the use of a vacuum pump, the system pressure is reduced in comparison to conventional direct contact membrane distillation techniques.
(30) A membrane module 2 as shown in
(31) As shown and explained with respect to the configuration of the membrane modules of
(32)
(33) When combining the membrane module or steam raiser module 2 with a condenser module or membrane distillation module 3 and a brine discharge module or heat exchange module 4, an efficient heat recovery in a distillation or liquid purifying process can be achieved, re-using recovered waste heat for additional vapor production for higher water recovery process.
(34)
(35) To further enhance the energy efficiency of the desalination system 100, several heat recovery measures are implemented. The basic components of the desalination system shown in
(36) When operating the system 100, first the liquid feed such as salty water is provided at a feed intake 64 and stored in a feed tank or reservoir 70. The feed tank or reservoir 70 is sealed from the outside ambient pressure.
(37) A distillate holding tank 65 is coupled to outlets 18, 20, 57 of the membrane distillation module 3 through pipes or conduits 39, 37, 40. The distillate holding tank 65 comprises an integrated coil heat exchange tube 81 with liquid feed from conduit 71 flowing internally for feed preheating by the condensing vapor from conduit 40. The distillate holding tank 65 includes a demister 66 which can be a grid or the like. The relatively hot water vapor condenses on the coils of the distillate holding tank 65 where fresh feed liquid is fed into through conduit 71, thus preheating the fresh liquid feed from feed holding tank 70. As a result, preheated feed liquid can be tapped off and fed through a pipe or conduit 72 to another heat exchanger 41. Since the entire liquid flow system is under vacuum, i.e. having a pressure lower than ambient pressure, a discharge valve 75 is provided to intermittently discharge distillate through the valve 75 to a distillate tank or reservoir 29.
(38) In order to achieve the low pressure environment, a vacuum pump or a modified compressor 30 with check valve 77 is coupled through conduits 73 and 74 to the feed holding tank 70 and to the distillate holding tank 65. A vacuum throttle valve 76 is coupled to the flow circuit for controlling and regulating the pressure inside the flow system.
(39) Next, the preheated feed liquid from conduit 72 is fed to the second preheating exchanger 41. The heat is transferred from brine coupled out from the brine discharge module 4 at outlets 26, 62 and fed to the heat exchanger 41 by a conduit 36. Through the distillation process, the brine is at a significantly higher temperature than the preheated feed liquid from the first preheating in distillate holding tank 65. The temperature of the feed liquid in conduit 72 can be roughly 30 to 40 C.
(40) After the heat exchanger 41, liquid feed in conduit 31 is passed through a flow throttle valve 78 and fed into the liquid sections 22 of the brine discharge or heat exchanger-boiler module 4. The liquid feed is heated from the hot brine to its boiling point. For example, the pressure and temperatures are arranged such that halfway through the liquid section 22, the onset of boiling occurs. Next, the boiling liquid feed together with the water vapor bubbles are fed into the membrane distillation module 3 by use of the conduit 32. In the membrane distillation module 3, water vapor entrained in the boiling feed 17, 54 permeates through the membranes 15, 53 and enters the vapor chamber 13 to be tapped at the outlet 20. Simultaneously, evaporation takes place at the liquid side membrane surface 15, 53 and additional vapor is diffused across membranes 15, 53 into vapor chamber 13.
(41) The rest of the concentrated liquid feed, extracted of all water vapor is fed through the conduit 33 to a pump 63 and to the main heat exchanger 28. In the heat exchanger 28, the concentrated feed liquid is brought to a temperature between 60-70 C. and fed through inlets 8, 46 into the liquid sections 5, 43 of the steam raiser unit 2. Once again, evaporation takes place at the membrane surfaces 7, 44. Vapor diffusion takes place across the membrane 7, 44 and extracted through the outlet 10, and a conduit 38 to steam chambers 11, 50 of the membrane distillation module 3 to be condensed. The permeate, in its vapor phase condenses at the impermeable walls 14, 52 of the membrane distillation module 3 which one can also be called a condenser chamber. The mixture of vaporous and liquid distillate-assisted by gravitational forces are collected through the outlets 18, 57 and a conduit 37 into the distillate holding tank 65 comprising condensation coils 81. Water vapor condenses on the condensation coils 81 and the latent heat released is recovered to preheat the raw liquid feed from the feed holding tank 70, thus improving heat recovery.
(42) In particular, the shown desalination system has efficient heat recovery first in the condensation chamber of the membrane distillation module 3, second in the heat exchanger-boiler module 4, third in the heat exchanger device 41, utilizing excess heat from the brine to be discharged, and fourth in the distillate holding tank 65 with condensation coils 81 where thermal energy from the condensing vapor and distillate is transferred to fresh liquid feed. As a result, the specific thermal energy consumption defined as the thermal energy consumption to produce a unit mass of distillate is reduced with respect to conventional distillation systems.
(43) Rather than creating high feed water pressures as necessary in reverse osmosis systems for the separation process, a slightly reduced vacuum or lower pressure environment with respect to ambient pressure is employed in this thermal distillation process, i.e. a phase-change process. Low system pressure leads to a reduced boiling temperature such that feed boiling occurs in the feed exchanger-boiler module 4 and membrane distillation module 3. The temperature ranges, for example, between 20 and 70 C., with maximum feed temperature levels of 80-90 C. deemed feasible with the development of novel scaling-resistant membranes. At temperature levels below 70 C., membrane scaling should not occur. Thus, a reduced maintenance cost of desalination is achieved. In comparison to conventional membrane distillation techniques such as direct contact membrane distillation, air-gap membrane distillation and sweeping gas membrane distillation, larger pores can be used under vacuum membrane distillation conditions which then increases the water recovery ratio.
(44) The proposed operation of the desalination system 100 achieves a flow boiling in the condenser and heat exchanger-boiler brine modules under sub-atmospheric conditions. Additionally, the recovery of latent and sensible heat is realized which leads to an improved overall system efficiency. Embodiments of the desalination system and the method for operation such are suitable for portable and compact vacuum membrane distillation systems. Applications may range from mobile applications, for example for camper vans, containerized bars, or vending machines to individual households. However, due to the high energy efficiency and scalability with respect to its modularized implementation, the vacuum desalination or purification system can also be implemented for space application where portable water is recovered from other affluent liquids.
(45) The size and geometry of the modules can be adapted to the actual needs and boundary conditions of the application. The membranes used for the vacuum membrane distillation technique can have a porosity of 0.8 through 0.9, a tortuosity of 2 through 2.5 for PTFE membranes having a thickness of 50 through 200 microns. The pore size distribution can range between 0.2 and 0.45 microns. The modules can have a longitudinal extension, for example between 10 and 80 cm.
(46) It is understood that the depicted exemplary embodiments can be modified without departing from the general concept depicted in this disclosure. In particular, the number and form of the modules, chambers, membranes, conduits etc. may vary according to the specific application of the purification system.
LIST OF REFERENCE CHARACTERS
(47) 1 desalination system
(48) 2 steam raiser module
(49) 3 membrane distillation module
(50) 4 heat exchanger-boiler module
(51) 5 liquid section
(52) 6 vapor/steam section
(53) 7 membrane
(54) 8 inlet
(55) 9, 10 outlet
(56) 11 steam/vapor chamber
(57) 12 liquid section
(58) 13 steam/vapor chamber
(59) 14 wall
(60) 15 membrane
(61) 16, 17 inlet
(62) 18, 19, 20 outlet
(63) 21, 22 liquid section
(64) 23 wall
(65) 24, 25 inlet
(66) 26, 27 outlet
(67) 28 heater
(68) 29 distillate collection tank/container
(69) 30 vacuum pump
(70) 31-40 conduit
(71) 41 heat exchanger
(72) 42 body/casing/housing
(73) 43 liquid section
(74) 44 membrane
(75) 45 guide rails
(76) 46 inlet
(77) 47 outlet
(78) 48 frame
(79) 49 body/casing/housing
(80) 50 steam/vapor chamber
(81) 51 liquid section
(82) 52 wall
(83) 53 membrane
(84) 54, 55 inlet
(85) 56, 57 outlet
(86) 58 body/casing/housing
(87) 59 liquid section
(88) 60 wall
(89) 61 inlet
(90) 62 outlet
(91) 63 liquid pump
(92) 64 feed intake
(93) 65 distillate holding tank
(94) 66 demister
(95) 67 brine discharge
(96) 68 heat source inlet
(97) 69 heat source outlet
(98) 70 feed holding tank
(99) 71-72 liquid flow conduit
(100) 73, 74 vacuum conduit
(101) 75 distillate discharge valve
(102) 76 throttle valve
(103) 77 check valve
(104) 78 liquid throttle valve
(105) 79 brine throttle valve
(106) 80 brine recirculation conduit
(107) 81 condensation coil
(108) 100 desalination system