Bearing housing
09631631 ยท 2017-04-25
Inventors
Cpc classification
International classification
Abstract
A bearing housing for use with a centrifugal pump can include a bracket and a cradle separated from the bracket by a gap. A plurality of ribs can connect the bracket to the cradle across the gap. The ribs can be sized and configured to improve cooling to help minimize operational temperatures of the cradle.
Claims
1. A bearing housing for use with a centrifugal pump, the bearing housing comprising: a first portion having an outer wall that defines an interior of the first portion, a first end that is configured to attach to a pump casing, and a second end opposite the first end, wherein the first portion is configured to receive a pump shaft inserted through the bearing housing and that passes through the first end and the second end; a second portion adapted to house a plurality of bearings and positioned adjacent the first portion, the second portion having a first side and a second side opposite the first side, the first side closer to the second end than the second side is to the second end, wherein when the pump shaft is inserted through the bearing housing the pump shaft passes through the first side and the second side; a gap separating the first portion and the second portion; and a plurality of ribs extending across the gap and joining the first portion and the second portion; wherein the first portion further comprises an access opening, the access opening being located longitudinally between the first end and the second end, the access opening configured to enable access to the pump shaft in a radial direction, the access opening being positioned longitudinally between the first end of the first portion and the gap.
2. The bearing housing of claim 1, further comprising an oil reservoir within the second portion.
3. The bearing housing of claim 2, further comprising an enclosed cooling channel passing through the oil reservoir, wherein the enclosed cooling channel communicates with an exterior of the second portion.
4. The bearing housing of claim 1, wherein the bearing housing has a first natural structural frequency of approximately 443 Hz.
5. The bearing housing of claim 1, further comprising a heat sink configured to be coupled with the pump shaft such that the heat sink is substantially longitudinally aligned with the gap, thereby enabling heat transfer from the heat sink radially outward through the gap.
6. The bearing housing of claim 1, wherein the gap comprises a plurality of slots.
7. The bearing housing of claim 1, wherein the gap comprises a longitudinal length of between 0.50 inches and 1.50 inches.
8. The bearing housing of claim 1, wherein the bearing housing comprises a longitudinal length and the gap comprises a longitudinal length, a ratio of the longitudinal length of the bearing housing to the longitudinal length of the gap is between 10 and 60.
9. A bearing housing for use with a centrifugal pump, the bearing housing comprising: a bracket configured to connect the bearing housing to a pump housing and to receive a first portion of a pump shaft passing through the bearing housing; a cradle configured to retain a plurality of bearings between an outer wall of the cradle and a second portion of the pump shaft passing through the bearing housing; a connecting section joining the cradle and the bracket, the connecting section comprising an outer wall that defines an interior space configured to receive a third portion of the pump shaft passing through the bearing housing, and a plurality of slots extending through the outer wall to the interior space to allow airflow through the interior space; and a heat sink configured to be coupled with the pump shaft such that the heat sink is substantially longitudinally aligned with the plurality of slots, thereby enabling heat transfer from the heat sink radially outward through the plurality of slots.
10. The bearing housing of claim 9, further comprising an oil reservoir.
11. The bearing housing of claim 10, further comprising an enclosed cooling channel passing through the oil reservoir, wherein the enclosed cooling channel communicates with an exterior of the oil reservoir.
12. The bearing housing of claim 9, wherein the bearing housing has a first natural structural frequency of approximately 443 Hz.
13. The bearing housing of claim 9, wherein the bracket further comprises a first end that is configured to attach to a pump casing of the centrifugal pump, a second end opposite the first end, and an access opening, the access opening being located longitudinally between the first end and the plurality of slots.
14. The bearing housing of claim 9, wherein the heat sink comprises a radially inner collar configured to engage with the pump shaft, a radially outwardly extending plate, and a plurality of ribs.
15. The bearing housing of claim 9, further comprising a plurality of bridging ribs that extend across the connecting section in a direction that is substantially parallel with a longitudinal axis of the bearing housing.
16. The bearing housing of claim 15, wherein the cradle further comprises a plurality of cradle ribs that are configured to facilitate transfer of heat from the cradle, the plurality of cradle ribs being integral with the plurality of bridging ribs.
17. A bearing housing for use with a centrifugal pump, the bearing housing comprising: a first portion having an outer wall that defines an interior of the first portion, a first end that is configured to attach to a pump casing, and a second end opposite the first end, wherein the first portion is configured to receive a pump shaft inserted through the bearing housing and that passes through the first end and the second end; a second portion adapted to house a plurality of bearings and positioned adjacent the first portion, the second portion having a first side and a second side opposite the first side, the first side closer to the second end than the second side is to the second end, wherein when the pump shaft is inserted through the bearing housing the pump shaft passes through the first side and the second side; a gap separating the first portion and the second portion; and a plurality of ribs extending across the gap and joining the first portion and the second portion, wherein the plurality of ribs extend across the gap substantially parallel with a longitudinal axis of the bearing housing.
18. The bearing housing of claim 17, wherein the gap comprises a plurality of slots.
19. The bearing housing of claim 17, further comprising a heat sink configured to be coupled with the pump shaft such that the heat sink is substantially longitudinally aligned with the gap, thereby enabling heat transfer from the heat sink radially outward through the gap.
20. The bearing housing of claim 19, wherein the heat sink comprises a plurality of ribs having a longitudinal width, wherein a longitudinal width of the gap is greater than or equal to the longitudinal width of the ribs.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(16) Various embodiments described herein relate to designs of pumps and pump components that can help maximize cooling from an end of the pump that receives a material to an end of the pump that houses bearings in a shaft of the pump. Although various embodiments may be illustrated and discussed with respect to overhung pumps, it is understood that they may equally apply to inline pumps.
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(20) The bearing housing 100 preferably includes a first portion or bracket 110 at a distal end of the housing and a second portion or cradle 120 toward a proximal end of the housing. In some embodiments the bearing housing can be formed monolithically. In some embodiments, the bracket and cradle can be formed separately. The bracket can be adapted to provide access to bolts 2 or other attachment mechanisms that help retain the bearing housing to the pump housing. In some embodiments, the bracket can also retain a seal, such as a mechanical seal, that can seal with the pump housing.
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(22) In some embodiments, a bearing housing can also have components configured to help provide lubrication to the shaft and/or the bearings. Thus, for example, in some embodiments a bearing housing can include a lubricant or oil reservoir 50. In some embodiments, an oil level line can be provided on the outside of the oil reservoir, such as by being cast as part of the bearing housing. One or more lubrication or flinger rings 60 can be positioned around the shaft and can rotate with the shaft. One end of the flinger rings can be within the lubricant, and as they rotate with the shaft the flinger rings can help distribute the lubricant within the bearing housing. In various embodiments, the flinger rings can have particular profiles that can help maximize their ability to distribute lubricant and to rotate efficiently about the shaft. In some embodiments, as described in more detail below, the lubricant reservoir 50 can include one or more cooling channels 52 that pass through the lubricant reservoir and can help cool the lubricant. The cooling channels can have openings on either end that communicate with an exterior of the bearing housing to allow air to flow through the channels.
(23) In some embodiments, the pump assembly 10 can include a heat sink 70 positioned between the cradle 120 and the distal end of the bearing housing 100. The heat sink can help minimize temperatures within the cradle, such as at the bearings, by absorbing a portion of the heat that flows from the pump housing toward the bearing housing and shaft.
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(25) The cradle 120 can include a first or distal end 122 and a second or proximal end 124. In some embodiments, the cradle can also include a plurality of cradle ribs or fins 126, which can help maximize heat transfer from the cradle to the environment. Preferably, the cradle includes ribs on at least both sides and the top of the cradle.
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(27) In some embodiments, the bridging ribs 132 can be considered to define an outer wall 131 of a connecting section between the bracket 110 and the cradle 120. Openings or slots 133 can pass to an interior of the connection section. In some embodiments, such as shown in
(28) In some embodiments, the openings or slots 133 can comprise varying percentages of the total outer surface area of the outer wall 131 of the section connecting the bracket 110 and the cradle 120. For example, a percentage of 0% would indicate that the outer wall 131 lacks a single opening 133. A percentage of 100% would indicate that there is no outer wall surface. In some embodiments, openings 133 can be at least 20% of the total surface area of the outer wall 131. In some embodiments, openings 133 can be at least 30% of the total surface area of the outer wall 131. In some embodiments, openings 133 can be at least 50% of the total surface area of the outer wall 131. In some embodiments, openings 133 can be at least 70% of the total surface area of the outer wall 131.
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(30) In some embodiments, as illustrated in
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(35) In some embodiments, the bridging ribs 132 can include side bridging ribs 134 and top and bottom bridging ribs 136. In some embodiments, the bearing housing 100 can include just side ribs, just top ribs, just bottom ribs, or just top and bottom ribs. In some embodiments, the side ribs 134 can be shaped and/or configured differently from the top and bottom ribs 136. For example, in some embodiments, as illustrated, side bridging ribs 134 can all have approximately the same profiles and dimensions. In some embodiments, these profiles and dimensions can be different from top and bottom ribs 136. In some embodiments, each side rib 134 can have the same size and dimension of an opposite side rib. In some embodiments, side ribs 134 and/or top and bottom ribs 136 can be narrower at an outer end of the ribs than they are at an inner end of the ribs. Thus, for example, in some embodiments, the gaps 135 between the side ribs can narrow as the gaps get closer toward the opening 152 in the distal cradle face. Similarly, in some embodiments the gaps 137 between the upper ribs can narrow as the gaps get closer toward the opening 152 in the distal cradle face 150.
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(37) In various embodiments, the upper and lower ribs 136 can be generally vertically oriented, and the side ribs 134 can be generally horizontally oriented, such as illustrated. In some embodiments, all of the bridging ribs 132 can be radially aligned. In other words, in some embodiments each of the ribs can be aligned with a radius extending from a longitudinal axis of the bearing housing.
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(39) In some embodiments, efficient cooling of the bearing housing can depend upon the size of the gap 130 between the bracket 110 and cradle 120 relative to the thickness t.sub.1 of the outer wall 116 of the bracket 110. In some embodiments, the ratio of the thickness t.sub.1 to the gap width w.sub.4 can be between approximately 1 and approximately 6. In some embodiments, the ratio of the thickness t.sub.1 to the gap width w.sub.4 can be between approximately 2 and approximately 5. In some embodiments, the ratio of the thickness t.sub.1 to the gap width w.sub.4 can be between approximately 2.5 and approximately 3.5.
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(41) In various embodiments, it can be desirable to have a bearing housing 100 with natural structural frequencies that differ from operating frequencies of pumps that may be used with the bearing housing. Many pumps operate at different rotational speeds between 20 Hz and 60 Hz. Thus, for example, it may be desirable for a bearing housing to have a natural frequency that is outside of that range. This prevents potential vibration problems and can allow the bearing housing to be used with a greater variety of pumps. Various embodiments described herein have a natural frequency greater than approximately 200 Hz. In some embodiments, a bearing housing 100 may have a natural frequency greater than approximately 300 Hz. In some embodiments, a bearing housing 100 may have a natural frequency greater than approximately 400 Hz. In some embodiments, a bearing housing 100 may have a natural frequency approximately equal to 433 Hz. In some embodiments, a bearing housing 100 may have a natural frequency greater than approximately 440 Hz.
(42) In some embodiments, the dimensions of the gap and/or ribs can affect the natural structure frequency of the bearing housing. For example, in some embodiments the gap can have a width w.sub.4 (shown in
(43) In some embodiments, as described above, flinger rings can be used to distribute lubricant within the bearing housing.
(44) In various embodiments, the size of the notch 64 can affect how well the ring distributes oil. Thus, for example, in some embodiments, the width of the ring w.sub.5 relative to the width of the notch w.sub.6 can effect oil distribution. For example, in some embodiments the ratio of the width w.sub.5 of the ring to the width w.sub.6 of the notch can be between approximately 1.5 and approximately 5. In some embodiments, the ratio of the width w.sub.5 of the ring to the width w.sub.6 of the notch can be between approximately 2 and approximately 4. In some embodiments, the ratio of the width w.sub.5 of the ring to the width w.sub.6 of the notch can be between approximately 2.5 and approximately 3.5. In some embodiments, the ratio can be approximately 3.
(45) Similarly, in some embodiments, the width of the notch w.sub.6 relative to its depth d.sub.1 can affect oil distribution. In some embodiments, the ratio of w.sub.6 to d.sub.1 can be between approximately 0.75 and approximately 2. In some embodiments, the ratio can be between approximately 1 and approximately 1.5.
(46) In some embodiments, the ring 60 can also include a chamfer 66 on either side of its outer surface. In some embodiments, the size of the chamfer d.sub.2 can be defined relative to the depth d.sub.1 of the notch 64. In some embodiments, d.sub.2 can be less than d.sub.1, as illustrated. In some embodiments, d.sub.2 can be greater than d.sub.1. In some embodiments, the ratio of the depth d.sub.1 of the notch 64 to the size of the chamfer d.sub.2 can be between approximately 2 and approximately 4. In some embodiments, it can be between approximately 2.5 and approximately 3.5.
(47) In some embodiments, an inner wall of the ring 60 can include one or more rectangular notches 62. The rectangular notches can help the inner ring maintain stability as it rotates with the shaft of the pump assembly. This can help generate a more constant flow of lubricant and a more consistently placed flow of lubricant within the lubricant reservoir 50.
(48) The terms approximately, about, and substantially as used herein represent an amount close to the stated amount that still performs a desired function or achieves a desired result. For example, the terms approximately, about, and substantially may refer to an amount that is within less than 10% of, within less than 5% of, within less than 1% of, within less than 0.1% of, and within less than 0.01% of the stated amount.
(49) Although this invention has been disclosed in the context of certain preferred embodiments and examples, it will be understood by those skilled in the art that the present invention extends beyond the specifically disclosed embodiments to other alternative embodiments and/or uses of the invention and obvious modifications and equivalents thereof. In addition, while a number of variations of the invention have been shown and described in detail, other modifications, which are within the scope of this invention, will be readily apparent to those of skill in the art based upon this disclosure. It is also contemplated that various combinations or sub-combinations of the specific features and aspects of the embodiments may be made and still fall within the scope of the invention. Accordingly, it should be understood that various features and aspects of the disclosed embodiments can be combined with or substituted for one another in order to form varying modes of the disclosed invention. Thus, it is intended that the scope of the present invention herein disclosed should not be limited by the particular disclosed embodiments described above.
(50) Similarly, this method of disclosure is not to be interpreted as reflecting an intention that any claim require more features than are expressly recited in that claim. Rather, inventive aspects may lie in a combination of fewer than all features of any single foregoing disclosed embodiment. Thus, the claims following the Detailed Description are hereby expressly incorporated into this Detailed Description, with each claim standing on its own as a separate embodiment.