Leveling device, system and method
09630086 ยท 2017-04-25
Inventors
Cpc classification
A63D15/00
HUMAN NECESSITIES
International classification
Abstract
A jack for leveling a pool table fits under at least one leg of the table. The jack has a circular base disk and a circular upper disk, with a gear wheel disposed between the disks. Opposing surfaces on the disks and the gear wheel have pairs of cooperating circular ramped grooves therein, with each pair of grooves receiving a ball. A worm gear has teeth in geared connection with the teeth of the gear wheel. Turning the worm gear causes the gear wheel to rotate, which causes the balls to roll in their respective pair of grooves, thus creating an axial motion of the gear wheel and upper disk. By selectively turning the worm gear in a clockwise or counter-clockwise direction, the axial motion may be used to selectively raise or lower the pool table, in order to level the playing surface.
Claims
1. A jack comprising: a circular base disk having an upper surface; a circular upper disk having a lower surface; a circular gear wheel disposed between said base disk and upper disk and having a center hole, said gear wheel having a lower surface opposing said base disk upper surface to form a first pair of opposing surfaces, and an upper surface opposing said upper disk lower surface to form a second pair of opposing surfaces, said gear wheel further including gear teeth about the circumference of said gear wheel; a hub projecting from a first disk of said base disk and upper disk and extending through said center hole of said gear wheel, said gear wheel being rotatably mounted to said hub and being capable of axial motion thereon; a hub engagement member projecting from a second disk of said base disk and upper disk for engaging said hub to lock said base disk and upper disk rotationally in relation to each other; a plurality of grooves in said upper surface of said base disk, said grooves following a circular arc along the longitudinal centerline of said base disk grooves, and having a radius extending from the center of said base disk upper surface to said centerline; a plurality of grooves in said lower surface of said gear wheel, including one groove for each of said base disk grooves, said lower gear wheel surface grooves following a circular arc along the longitudinal centerline of said gear wheel lower surface grooves, and having a radius extending from the center of said gear wheel lower surface to said centerline, said radius being equal to said radius of said base disk upper surface grooves; a plurality of grooves in said upper surface of said gear wheel, said grooves following a circular arc along the longitudinal centerline of said gear wheel upper surface grooves, and having a radius extending from the center of said gear wheel upper surface to said centerline; a plurality of grooves in said lower surface of said upper disk, including one groove for each of said upper gear wheel surface grooves, said upper disk grooves following a circular arc along the longitudinal centerline of said upper disk grooves, and having a radius extending from the center of said lower surface of said upper disk to said centerline, said radius being equal to said radius of said gear wheel upper surface grooves; wherein each said groove in said base disk, said gear wheel and said upper disk has a deep end and a shallow end, and a ramp extending between said ends; wherein said radius of said gear wheel lower surface grooves and said radius of said gear wheel upper surface grooves are unequal; wherein each said groove in said base disk, said gear wheel and said upper disk cooperates with an opposing groove in said base disk, said gear wheel or said upper disk to form a first and second opposing pair of grooves wherein the first opposing pair of grooves is between said base disk and said gear wheel and the second opposing pair of said grooves is between said gear wheel and said upper disk; said jack further including: a ball disposed in each said first and second pair of opposing grooves for rolling movement therein; a worm gear having threads in geared connection with said gear teeth of said gear wheel; and wherein rotating said worm gear in a selected clockwise or counterclockwise direction causes said gear wheel to rotate in a corresponding selected direction which in turn causes each ball to roll in each first and second pair of opposing grooves and axially move said first and second opposing surfaces either towards each other or away from each other, thereby enabling an axial lowering or lifting movement of said jack.
2. A jack as claimed in claim 1, wherein: each of said lower gear wheel surface grooves has a first mid-point on the centerline of said lower gear wheel surface groove half way between the deep end and the shallow end of said lower gear wheel surface groove; wherein each of said upper gear wheel surface grooves has a second mid-point on the centerline of said upper gear wheel surface groove half way between the deep end and the shallow end of said upper gear wheel surface groove; and wherein said first mid-point is radially offset from said second mid-point.
3. A jack as claimed in claim 2, wherein: each of said upper gear wheel surface grooves overlaps with at least one of said lower gear wheel surface grooves.
4. A jack as claimed in claim 2, wherein: the number of lower surface gear wheel grooves and the number of upper surface gear wheel grooves are both equal to n; and wherein: said first mid-point and said second mid-point are offset by an angle equal to 360/2n degrees.
5. A jack as claimed in claim 4, wherein: each of said upper gear wheel surface grooves overlaps at least one of said lower gear wheel surface grooves.
6. A jack as claimed in claim 4, wherein: the number n of lower surface gear wheel grooves and upper surface gear wheel grooves is three; and wherein: said first mid-point and said second mid-point are offset by an angle equal to 60 degrees.
7. A jack as claimed in claim 6, wherein: each of said upper gear wheel surface grooves overlaps with at least one of said lower gear wheel surface grooves.
8. A jack as claimed in claim 1, further including: a retaining member for engaging said base disk and said upper disk to prevent further axial lifting movement when said lifting movement reaches a preselected maximum.
9. A jack as claimed in claim 8, wherein: each of said lower gear wheel surface grooves has a first mid-point on the centerline of said lower gear wheel surface groove half way between the deep end and the shallow end of said lower gear wheel surface groove; wherein each of said upper gear wheel surface grooves has a second mid-point on the centerline of said upper gear wheel surface groove half way between the deep end and the shallow end of said upper gear wheel surface groove; and wherein said first mid-point is radially offset from said second mid-point.
10. A jack as claimed in claim 9, wherein: each of said upper gear wheel surface grooves overlaps at least one of said lower gear wheel surface grooves.
11. A method for leveling the playing surface of a pool table having at least three legs, comprising the steps of: providing at least three jacks for placement under the at least three legs of the pool table to enable the playing surface of the pool table to be leveled and wherein each jack includes: a circular base disk having an upper surface; a circular upper disk having a lower surface; a circular gear wheel disposed between said base disk and upper disk and having a circular center hole, said gear wheel having a lower surface opposing said base disk upper surface to form a first pair of opposing surfaces, and an upper surface opposing said upper disk lower surface to form a second pair of opposing surfaces, said gear wheel further including gear teeth about the circumference of said gear wheel; a hub projecting from a first disk of said base disk and upper disk and extending through said center hole of said gear wheel, said gear wheel being rotatably mounted to said hub and being capable of axial motion thereon; a hub engagement member projecting from a second disk of said base disk and upper disk for engaging said hub to lock said disks rotationally in relation to each other; a plurality of grooves in said upper surface of said base disk, said grooves following a circular arc along the longitudinal centerline of said base disk grooves, and having a radius extending from the center of said base disk upper surface to said centerline; a plurality of grooves in said lower surface of said gear wheel, including one groove for each of said base disk grooves, said lower gear wheel surface grooves following a circular arc along the longitudinal centerline of said gear wheel lower surface grooves, and having a radius extending from the center of said gear wheel lower surface to said centerline, said radius being equal to said radius of said base disk upper surface grooves; a plurality of grooves in said upper surface of said gear wheel, said grooves following a circular arc along the longitudinal centerline of said gear wheel upper surface grooves, and having a radius extending from the center of said gear wheel upper surface to said centerline; a plurality of grooves in said lower surface of said upper disk, including one groove for each of said upper gear wheel surface grooves, said upper disk grooves following a circular arc along the longitudinal centerline of said upper disk grooves, and having a radius extending from the center of said lower surface of said upper disk to said centerline, said radius being equal to said radius of said gear wheel upper surface grooves; wherein each said groove in said base disk, said gear wheel and said upper disk has a deep end and a shallow end, and a ramp extending between said ends; wherein each said groove in said base disk, said gear wheel and said upper disk cooperates with an opposing groove in said base disk, said gear wheel or said upper disk to form a first and second opposing pair of grooves wherein the first opposing pair of grooves is between said base disk and said gear wheel and the second opposing pair of said grooves is between said gear wheel and said upper disk; said jack further including: a ball disposed in each said first and second pair of opposing grooves for rolling movement therein; a worm gear having threads in geared connection with said gear teeth of said gear wheel; and including the further step of: rotating said worm gear in a selected clockwise or counterclockwise direction to cause said gear wheel to rotate in a corresponding selected direction which in turn causes each ball to roll in each first and second pair of opposing grooves and axially move said first and second opposing surfaces either towards each other or away from each other, thereby enabling an axial lowering or lifting movement of each of the said at least three jacks, and wherein a said jack of the said at least three jacks is placed under the at least three legs of the pool table so that the height of each of said at least three legs of the table having one of said jacks of said at least three jacks can be adjusted to level the playing surface of the pool table.
12. The method as claimed in claim 11, wherein each of said jacks further includes: a retaining member for engaging said base disk and said upper disk to prevent further axial lifting movement when said lifting movement reaches a preselected maximum; and wherein said radius of said gear wheel lower surface grooves and said radius of said gear wheel upper surface grooves are unequal.
13. The method as claimed in claim 12, wherein said retaining member includes: a central retaining bolt mounted at a proximal end to said base disk, said retaining bolt having a head at a distal end; a central retaining bolt sleeve extending through said gear wheel and said upper disk; and wherein: said retaining bolt sleeve has flanges which abut with said head to prevent further axial lifting movement when said lifting movement reaches a preselected maximum.
14. A system for leveling the playing surface of a pool table having at least three legs, comprising: at least three jacks for placement under the at least three legs of the pool table to enable the playing surface of the pool table to be leveled and wherein each jack includes: a circular base disk having an upper surface; a circular upper disk having a lower surface; a circular gear wheel disposed between said base disk and upper disk and having a center hole, said gear wheel having a lower surface opposing said base disk upper surface to form a first pair of opposing surfaces, and an upper surface opposing said upper disk lower surface to form a second pair of opposing surfaces, said gear wheel further including gear teeth about the circumference of said gear wheel; a hub projecting from a first disk of said base disk and upper disk and extending through said center hole of said gear wheel, said gear wheel being rotatably mounted to said hub and being capable of axial motion thereon; a hub engagement member projecting from a second disk of said base disk and upper disk for engaging said hub to lock said base disk and upper disk rotationally in relation to each other; a plurality of grooves in said upper surface of said base disk, said grooves following a circular arc along the longitudinal centerline of said base disk grooves, and having a radius extending from the center of said base disk upper surface to said centerline; a plurality of grooves in said lower surface of said gear wheel, including one groove for each of said base disk grooves, said lower gear wheel surface grooves following a circular arc along the longitudinal centerline of said gear wheel lower surface grooves, and having a radius extending from the center of said gear wheel lower surface to said centerline, said radius being equal to said radius of said base disk upper surface grooves; a plurality of grooves in said upper surface of said gear wheel, said grooves following a circular arc along the longitudinal centerline of said gear wheel upper surface grooves, and having a radius extending from the center of said gear wheel upper surface to said centerline; a plurality of grooves in said lower surface of said upper disk, including one groove for each of said upper gear wheel surface grooves, said upper disk grooves following a circular arc along the longitudinal centerline of said upper disk grooves, and having a radius extending from the center of said lower surface of said upper disk to said centerline, said radius being equal to said radius of said gear wheel upper surface grooves; wherein each said groove in said base disk, said gear wheel and said upper disk has a deep end and a shallow end, and a ramp extending between said ends; wherein each said groove in said base disk, said gear wheel and said upper disk cooperates with an opposing groove in said base disk, said gear wheel or said upper disk to form a first and second opposing pair of grooves wherein the first opposing pair of grooves is between said base disk and said gear wheel and the second opposing pair of said grooves is between said gear wheel and said upper disk; said jack further including: a ball disposed in each said first and second pair of opposing grooves for rolling movement therein; and, a worm gear having threads in geared connection with said gear teeth of said gear wheel; and wherein rotating said worm gear in a selected clockwise or counterclockwise direction causes said gear wheel to rotate in a corresponding selected direction which in turn causes each ball to roll in each first and second pair of opposing grooves and axially move said first and second opposing surfaces either towards each other or away from each other, thereby enabling an axial lowering or lifting movement of each of the said at least three jacks, and wherein a said jack of the said at least three jacks is placed under the at least three legs of the pool table so that the height of each of said at least three legs of the table having one of said jacks of said at least three jacks can be adjusted to level the playing surface of the pool table.
15. A system as claimed in claim 14 wherein said at least three jacks is at least four said jacks and said at least three legs are at least four legs.
16. A system as claimed in claim 14 wherein a said jack is provided for each leg of the pool table.
17. A system as claimed in claim 14 wherein a leg of the table supports the highest corner of the table and wherein the system further comprises a spacer for placement under the leg of the table which is supporting the highest corner of the table.
18. A system as claimed in claim 14 wherein said radius of said gear wheel lower surface grooves and said radius of said gear wheel upper surface grooves are unequal.
19. A system as claimed in claim 14, further including: a retaining member for engaging said base disk and said upper disk to prevent further axial lifting movement when said lifting movement reaches a preselected maximum.
20. A system as claimed in claim 19 wherein said radius of said gear wheel lower surface grooves and said radius of said gear wheel upper surface grooves are unequal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(18) Referring now to
(19) Turning now to
(20) Experience and aesthetic sense dictate that the most visually pleasing and unobtrusive diameter 20 for the device 1 is a diameter which matches the diameter 22 of the foot 16. Achieving this aesthetic match between the respective diameters of the foot 16 and the device 1 is made considerably easier by the fact that a de facto industry standard diameter of three inches has been adopted for the feet of most home pool table legs. Therefore, the device 1 is typically manufactured with a diameter 20 of three inches, or very close to that diameter. As will be readily appreciated, such a size constraint complicates the design of any device to be used to precisely lift pool tables, which can sometimes weigh well over a thousand pounds. Of course, a larger device could much more easily be utilized to lift such a heavy object, but the constraints on the maximum diameter of the device do not always allow that option.
(21) In addition to the foregoing aesthetic constraints on the diameter 20 of the device 1, there are also practical and physical limits placed on the height 24 of the device. Of course, the overall height 24 of the device 1 will vary at any given time, depending upon how much lift is being provided by the device at the moment. Physically, the maximum height 24 must not be so great as to cause the pool table to wobble. On a more practical level, in operation the height 24 of the device 1 must not cause such an increase in the overall height of the pool table so as to be unacceptable to the players using the table.
(22) One reason for the practical limits on the height of the device is that it may reasonably be anticipated that many users of the device will be serious players, since less serious players would most likely not invest in a set (typically four to a set) of devices designed to level their table to a precise degree. Such serious players would not want to have the feel of their game disrupted by an excessive change in the height of the table's playing surface. As an example, the height 24 of the preferred embodiment of the device 1 is one-half inch in the closed position 2, and seven-eighths of an inch in the fully open position 4. As was the case with the small diameter 20, the critical limitations on the maximum height 24 of the device 1 thus greatly complicate the problem of achieving large amounts of lift from a device with such size limitations.
(23) Referring now to
(24) As best seen in
(25) In like fashion, opposing grooves 51, 52 are also provided on the upper surface 54 of gear wheel 32, and on lower surface 50 of upper disk 31. These grooves 51, 52 also each follow a circular arc 56, and have respective radii 57, 58 which are equal to each other. A set of three balls 59 is provided, with one ball 59 rolling within each pair of opposing grooves 51, 52 when the device is activated. It should be noted that while a set of three grooves 42, 43, 51, 52 have been provided on each level, sets of two, four, or any number of grooves might be utilized. The use of three grooves has been found to provide an optimal combination of leverage and stability, and is thus the preferred number of grooves for the device 1.
(26) Each groove 42, 43, 51, 52 has a deep end 60 and a shallow end 62, with a continuous inclined ramp 64 extending between those ends. As illustrated in
(27) Worm gear 70 is provided, and includes threads 72 for interacting with the teeth 74 of the gear wheel 32. As may also be seen in
(28) In a lifting operation, beginning in the closed position 4, each ball 49, 59 is in the deep end 60 of its respective groove 42, 43, 51, 52. This may best be seen in
(29) To activate the lifting operation of the device 1, the worm gear 70 is turned in a clockwise direction, using the hand tool 12. A single clockwise turn of the worm gear 70 moves the gear wheel 32 one tooth 74 in a clockwise direction. In the preferred embodiment as shown in
(30) An examination of some actual dimensions will be instructive in gaining perspective on the above-described operation of the device 1. In one instance of the preferred embodiment, the balls 49, 59 are one-quarter inch in diameter. Therefore, in order to accept exactly one-half of the ball in the closed position 2, the deep end 60 of each groove 42, 43, 51, 52 must be one-eighth inch deep. As discussed earlier, with balls 49, 59 of one-quarter inch diameter, a shallow end 62 having a depth of one thirty-second of an inch may optionally be utilized.
(31) Beginning in the closed position 2, the balls 49, 59 move from the deep end 60 toward the shallow end 62, in response to the turning of the gear wheel 32. As previously noted, each clockwise turn of the worm gear 70 turns the gear wheel 32 one tooth in the same direction. Thus, with the foregoing configuration and with a gear wheel 32 having 172 teeth, for each turn of the worm gear 70 the device 1 will provide approximately 0.004 inches of lift, which is approximately the thickness of an ordinary piece of printer paper. This amount of lift per turn of the worm gear is of interest for comparison purposes, as it is common for pool table owners to use pieces of paper as shims to provide a makeshift way of leveling their pool table surfaces.
(32) For the same configuration as just discussed, the device 1 will provide a maximum lift of three eighths of an inch in moving from a closed position 2 to a completely open position 4. This maximum lift may be calculated, starting from the fact that the balls 49, 59 move from the deep end 60 to the shallow end 62 in each of four sets of grooves 42, 43, 51, 52. Thus, in each groove 42, 43, 51, 52, the ball 49, 59 moves from a depth of one eighth inch in the deep end 60, to a depth of one thirty-second of an inch in the shallow end 62, an axial movement of three thirty-seconds of an inch. Thus, each set of grooves 42, 43, 51, 52 provides three thirty-seconds of an inch of lift as the device 1 moves from closed to fully open. Since there are four sets of grooves 42, 43, 51, 52 in the device 1, the total lift provided is four times as great as three thirty-seconds of an inch, or three eighths of an inch.
(33) As previously discussed, one of the main problems confronting the device 1 of the present invention is creating large amounts of leverage for very precise lifting, while still adhering to severe constraints on the device's diameter 20 and height 24. In that context, positioning of the grooves 43, 51 on the gear wheel 32 can have a significant impact. For instance, the grooves 43, 51 of the gear wheel 32 could have equal radii 48, 58, and be stacked, with one directly on top of the other in the gear wheel, bunk-bed style. That configuration would allow the largest possible radii 48, 58, for a device 1 of a particular diameter 20. With grooves 43, 51 thus having maximized and equal radii 48, 58, the grooves could be made as long as possible for that particular diameter 20, thus maximizing their leverage. However, maximizing the available leverage of the grooves in this way comes with one significant disadvantage. Having the deep ends 60 of the grooves 43, 51 stacked one on top of the other in that fashion would require a gear wheel 32 which was nearly twice as thick as a gear wheel having only one set of grooves. This would significantly add to the overall height 24 of the device 1 which can be undesirable.
(34) Referring now to
(35) Referring now to
(36) The offset configuration of
(37) A third configuration of the grooves 43, 51 may be seen by reference to
(38) The overlap of the upper grooves 51 over the lower grooves 43 is made possible by the offsetting of the grooves 43, 51 from one another. As best seen in
(39) Referring now to
(40) In practice, a single device under one corner leg of a typical four or six-legged pool table may be sufficient to level the playing surface of the table. This can occur, for example, when just one quadrant of the playing surface is in need of raising in order to satisfactorily level the table. Ideally, however, a system of four jacks is deployed, with one jack under each corner leg of the table. Use of a system of four jacks in this manner ensures that the playing surface may readily be leveled at any time, regardless of the location of any needed lifting or lowering.
(41) One variation of the foregoing system of jacks occurs when one corner of the table is higher than the other corners. Such a situation is typically due to fluctuations in the level of the floor upon which the table rests. When this occurs, a shim or spacer may be placed under the leg at the highest corner, with jacks under the remaining three corner legs.
(42) This invention has been described in detail with reference to particular embodiments thereof, but it will be understood that various other modifications can be effected within the spirit and scope of the invention.