FULL-AUTOMATIC PIPETTING STATION AND APPLICATION THEREOF
20170108525 ยท 2017-04-20
Inventors
Cpc classification
G01N35/1072
PHYSICS
G01N2035/1069
PHYSICS
G01N35/1081
PHYSICS
International classification
Abstract
The present invention provides a pipetting workstation comprising a pipetting mechanism bracket and a plurality of pipetting mechanisms; wherein, the pipetting mechanism comprises a mobile seat, a mobile rod movably mounted on the mobile seat; a mobile rod drive mechanism; a linear rail fastening seat; and a pipette body disposed at the lower end of the mobile rod. The present invention further provides usage of the pipetting workstation in such aspects as liquid sampling and liquid transferring. The pipetting workstation provided by the present invention can effectively reduce the impact and vibration during the operation, has small noise and running in a stable and reliable manner. The pipetting mechanism of the workstation of the present invention can operate more flexibly and reach more positions of plate.
Claims
1. A pipetting workstation comprising: (a) a pipetting mechanism bracket; (b) eight pipetting mechanisms, wherein the pipetting mechanism comprises: a mobile seat (1); a mobile rod (7) movably mounted onto the mobile seat (1), wherein the mobile rod can make movements along the vertical direction against the mobile seat; a mobile rod drive mechanism comprising a lead screw (4) that is disposed parallel to the mobile rod (7) and a drive mechanism for the lead screw, wherein the lead screw (4) is securely connected with the mobile rod (7) via a drive connector (17); a seat horizontally-moving mechanism, which comprises a horizontally disposed seat conveyor belt (44) and a belt fastening unit (43) securely connected with the mobile seat (1), wherein the mobile seat is connected with the conveyor belt via the belt fastening unit so that the rotation of the conveyor belt drives the horizontal movement of the mobile seat; a linear rail fastening seat (34) fastened onto the mobile seat (1); and a pipette body disposed at the lower end of the mobile rod (7); and (c) a horizontally disposed linear rail that is parallel to the seat conveyor belt; a slider of the linear rail is connected with the linear rail fastening seat (34) of the pipetting mechanism, so that the mobile seat can make horizontal movements along a track of the linear rail with the slider of the linear rail; wherein the eight pipetting mechanisms are arranged in two groups disposed parallel to each other; four pipetting mechanisms in each group are installed side by side; the seat conveyor belts of the four pipetting mechanisms in each group are disposed vertically parallel to each other; and the linear rail fastening seats of the mobile seats (34) of every two interval pipetting mechanisms among the four pipetting mechanisms in each group are connected with the two sliders of the same linear rail, wherein the linear rail fastening seats (34) on the mobile seats of two neighboring pipetting mechanisms are fastened onto either the upper part or the lower part of the linear rail fastening area (35), wherein the mobile rods of the four pipetting mechanisms in each group lay out on the same line and are arranged in a staggered manner with the mobile rods of the four pipetting mechanisms in the other group, so that the pipetting tips of the eight pipetting mechanisms can lay out on the same line.
2. The pipetting workstation of claim 414, wherein the mobile rod is mounted in the side frame of the mobile seat via a mobile rod sleeve disposed inside the side frame, wherein the mobile rod sleeve is securely connected with the side frame, and the mobile rod can move in the mobile rod sleeve.
3. The pipetting workstation of claim 1, wherein the seat conveyor belt is horizontally disposed and comprises a drive pulley and a idler pulley at each end thereof; being driven via a seat conveyor belt drive motor, the drive pulley drives the seat conveyor belt to rotate, so as to drive the movement of the mobile seat via the belt fastening unit.
4. The pipetting workstation of claim 1, wherein the drive mechanism for the lead screw comprises a lead screw belt idler pulley (11) which is securely connected with the top of the lead screw, a lead screw belt drive pulley (10) and a lead screw conveyor belt (12), and a lead screw conveyor belt drive motor (9).
5. The pipetting workstation of claim 1, wherein the lead screw conveyor belt (12) is horizontally disposed and secured on the top of a top plate of the seat, while the lead screw belt idler pulley and the lead screw belt drive pulley are located at each end of the belt; the lead screw belt idler pulley is securely connected with the top of the lead screw and located on the top of the top plate; the lead screw belt drive pulley is securely connected with the spindle of the lead screw drive motor and located beneath the top plate.
6. The pipetting workstation of claim 1, wherein the lead screw (4) is securely connected with the mobile rod (7) via a nut (6) and the drive connector (17); wherein the nut is threaded onto the lead screw; one end of the drive connector (17) is securely connected with the mobile rod (7), while the other end of the drive connector (17) is fastened at the outer side of the nut (6).
7. The pipetting workstation of claim 1, wherein the linear rail fastening seat (34) is connected with a linear rail fasten area (35) of the mobile seat.
8-12. (canceled)
13. The pipetting workstation of claim 1, wherein the mobile seat has a quadrangular frame, and the mobile rod (7) is movably mounted at one side frame of the mobile seat (1).
14. The pipetting workstation of claim 13, wherein the side frame for accommodating the mobile rod (7) has a groove, which opens inward to the mobile seat; the mobile rod is movably mounted in the groove, whilst part of the mobile rod sticks out beyond the groove, namely, protrudes beyond the inner surface of the frame; the protruding part of the mobile rod can be employed to establish a secure connection with the drive connector (17) of the drive mechanism for the mobile rod.
15. The pipetting workstation of claim 2, wherein the mobile rod sleeve is a sleeve made of a polymer material.
16. The pipetting workstation of claim 3, wherein the seat conveyor belt drive motor is a stepping motor.
17. The pipetting workstation of claim 4, wherein the lead screw conveyor belt drive motor is a stepping motor.
18. The pipetting workstation of claim 6, wherein the nut is made of a polymer material.
19. The pipetting workstation of claim 7, wherein the height of the linear rail fastening seat (34) H1 is greater than 25 mm.
20. The pipetting workstation of claim 7, wherein the height of the linear rail fastening area (35) H2 is greater than or equal to 50 mm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0041]
[0042]
[0043]
[0044]
REFERENCE SIGNS FOR THE APPENDED DRAWINGS
[0045] 1 Mobile seat
[0046] 2 Square tube sleeve [0047] 201 projection on the square tube sleeve
[0048] 4 Lead screw
[0049] 6 Nut
[0050] 7 Mobile rod
[0051] 9 Lead screw conveyor belt drive motor
[0052] 10 Lead screw belt drive pulley
[0053] 11 Lead screw belt idler pulley
[0054] 12 Lead screw conveyor belt
[0055] 13 Mobile rod drive motor
[0056] 17 Drive connecter
[0057] 18 Top plate
[0058] 19 Bottom plate
[0059] 21 Upper beam
[0060] 22 Lower beam
[0061] 23 Left side frame [0062] 231 Groove on the left side frame
[0063] 24 Right side frame
[0064] 25 Pipetting holder
[0065] 26 Duct
[0066] 28 Detachable sleeve
[0067] 30 Pipetting tip
[0068] 31 Stopper
[0069] 33 Motor box
[0070] 34 Linear rail fastening seat
[0071] 35 Linear rail fastening area
[0072] 36 Encoder
[0073] 37 Side plate
[0074] 38 Back plate
[0075] 40 Linear rail
[0076] 41 Linear rail sliding track
[0077] 42 Linear rail slider
[0078] 43 Belt fastening unit
[0079] 44 Seat conveyor belt
[0080] 45 Seat conveyor belt drive motor
[0081] 46 Seat belt drive pulley
[0082] 47 Seat belt idler pulley
[0083] 48 Seat positioner
DETAILED DESCRIPTION OF THE INVENTION
[0084] Here below, the present invention is to be described at length in conjunction with the appended drawings for a better understanding and description of the present invention.
[0085]
[0086] The pipetting workstation provided by the present invention normally comprises eight pipetting mechanisms employed for liquid sampling and transfer. The eight pipetting mechanisms are arranged into two parallel groups, wherein four pipetting mechanisms in each group are arranged side by side. FIG. I shows the diagram of part of means inside the pipetting workstation provided by the present invention, which comprises a means that comprising one group of said two groups of four pipetting mechanisms. The pipetting mechanism comprises a mobile seat 1 having a quadrangular frame. The pipetting mechanism further comprises a mobile rod 7 that can be movably mounted vertically on one side of the frame of the mobile seat, and a pipetting body disposed at the lower end of the mobile rod. The mobile rod can make upward and downward movements against the mobile seat within the frame in the vertical direction. The pipette body is a mechanism for performing functions of liquid sensing, transferring and drawing in liquid; the pipette can make upward and downward movements with upward and downward movements of the mobile rod and allow handling of liquid sample in a container placed below the pipette.
[0087] The pipetting mechanism is further equipped with a seat horizontally-moving mechanism, which comprises a horizontally disposed seat conveyor belt 44 and a belt fastening unit 43 securely connected with the outside of the frame of the mobile seat 1, wherein the mobile seat is connected with the conveyor belt via the belt fastening unit so that the rotation of the conveyor belt drives the horizontal movement of the mobile seat. The pipetting mechanism further comprises a linear rail fastening seat 34, which is fastened onto the mobile seat, for connecting and fastening with a slider of the linear rail, thereby the mobile seat can slide along a linear rail, which is horizontally disposed, to make horizontal movements.
[0088] In the pipetting workstation provided by the present invention, the mobile rods of the four pipetting mechanisms in each group lay out on the same line and are arranged in a staggered manner with the mobile rods of the four pipetting mechanisms in the other group, so that the pipetting tips of the eight pipetting mechanisms can lay out on the same line.
[0089] As shown in the preferred embodiment, for the four pipetting mechanisms in each group of the pipetting workstation, the mobile seats 34 of two interval pipetting mechanisms among the two or more pipetting mechanisms that are installed side by side are connected with the two sliders of the same linear rail. As such, the four pipetting mechanisms in each group are connected with two linear rails. The two pipetting mechanisms whose mobile seats are connected with the two sliders of the same linear rail are separated by another pipetting mechanism. The seat conveyor belts 44 of the four pipetting mechanisms in each group are disposed vertically parallel to each other.
[0090] The pipetting workstation provided by the present invention can further comprise a housing (not shown) and a bracket for holding the aforesaid pipetting mechanisms. The bracket can comprise posts, a transverse beam and a backplane for holding and/or mounting the pipetting mechanisms. As shown in
[0091]
[0092] As shown in
[0093] In the pipetting mechanism provided in the preferred embodiment as shown in
[0094] In the preferred embodiment as shown, the left side frame 23 is provided for mounting the mobile rod 7 that makes upward and downward movements against the mobile seat within the frame In the preferred embodiment as shown, the left side frame 23 comprises a groove which opens inward to the mobile seat (i.e., open towards the right side frame); the mobile rod is movably mounted in the groove, whilst part of the mobile rod sticks out beyond the groove, namely, beyond the inner surface of the left side frame. The protruding part of the mobile rod can be employed to establish a secure connection with the drive mechanism that is provided for drive the mobile rod. to make upward and downward movements.
[0095] As shown in
[0096] The lead screw 4 is securely connected with the mobile rod 7 via a nut 6 and a drive connector 17. Wherein, the nut 6 is threaded onto the lead screw; one end of the drive connector 17 is securely connected with the mobile rod by means of screws or the like, while the other end thereof can be secured at the outer side of the nut 6 through threading. When the lead screw starts turning when it is driven by the drive mechanism, the drive connector 17 can make upward and downward movements within the space between the upper beam and the lower beam of the mobile seat, thereby drive the mobile rod to make upward and downward movements. In one aspect of the present invention, a gap clearance structure can be adopted in the nut, which can eliminate most mechanical gap arising from movements between the nut and the lead screw. In one aspect of the present invention, the nut is made of a polymer material, for example, the iglidur series of products provided by Igus, such as iglidur G, iglidur W300, iglidur J, iglidur X and iglidur M250. Since parts made of the abovementioned polymer materials are lubricant-free self-lubricating) and distinguish themselves through their good resistance against acid and alkane, and exwellent vibration dampening, they do not need use of seal or oil scraper rings, so installment and replacement of these parts are quite easy.
[0097] The mobile rod of the pipetting mechanism provided by the present invention, which is movable in the vertical direction (namely the direction parallel to the frame is fastened onto the mobile seat. Preferably, the mobile rod is movably fastened in a frame of the mobile seat. For example, the mobile rod can be mounted in the frame of the mobile seat through mobile rod sleeves mounted onto the upper end and the lower end of the frame, wherein the mobile rod sleeves are securely connected with the frame, and the mobile rod can move within the mobile rod sleeve. In the embodiment as shown, the mobile rod is the square rod 7, which is movably fastened with the left frame 23 at the upper end and the lower end of the mobile seat through square rod sleeves 2.
[0098] In the embodiment as shown, the mobile rod is a hollow square rod 7. The mobile rod made of a hollow duct can be employed to install wires or pipetting catheters. For example, it can be employed for housing layout, including catheters connected with tubes for transferring and extracting liquid and wires for various elements and mechanisms, such as cords of the liquid level sensor and cords of the motors. A wiring duct connector can be disposed at the top of the square rod 7.
[0099] The pipetting mechanism provided by the present invention further comprises a belt fastening unit 43 securely connected with the mobile seat (such as securely connected with the inside or outside of the frame of the mobile seat). In the diagramed example, the belt fastening unit is securely connected with the outside of the side frame of the mobile seat which is not the side frame housing the mobile rod. The mobile seat is connected with the conveyor belt via the belt fastening unit so that the rotation of the conveyor belt 44 drives the horizontal movement of the mobile seat. The rotation of the seat conveyor belt is drived by the seat belt drive pulley 46, whose rotation is drived by the seat conveyor belt drive motor 45.
[0100] The pipetting mechanism provided by the present invention further comprises a linear rail fastening seat 34, which is fastened onto the mobile seat and is provided for establishing fastening with a slider of the linear rail. In one aspect of the present invention, the linear rail fastening seat 34 is fastened outside the frame of the mobile seat (e.g., the right frame 24 as shown). The linear rail fastening seat has a square surface with a size same as or similar to that of the surface of the slider of the linear rail. In one aspect of the present invention, the height of the linear rail fastening seat RI is not smaller than 25 mm, preferably not smaller than 30 mm. Linear rails that can fit with or be used in the pipetting mechanism or the full automatic pipetting instrument equipped with the pipetting mechanism provided by the present invention are linear rails with a slider width w (i.e. the length of a slider of a linear rail in the direction perpendicular to a sliding rack of the linear rail) not smaller than 25 mm, preferably not smaller than 30 mm. The use of a linear rail with aforementioned slider width and/or a linear rail fastening seat with aforesaid height unexpectedly improves stability to a great extent for operating the pipetting mechanism provided by the present invention. The linear rail fastening seat and the slider of the linear rail used in the pipetting mechanism provided by the present invention can be fastened by means of screws or the like, so that the mobile seat can slide along the linear rail. In the pipetting mechanism or the full) automatic pipetting instrument equipped with the pipetting mechanism provided by the present invention, the linear rail is horizontally disposed so that the mobile seat can make horizontal movements along the direction of the linear rail.
[0101] In one aspect of the present invention, the pipetting mechanism provided by the present invention is equipped with a linear rail fastening area 35 on the frame of the seat, and the linear rail fastening seat 34 can be connected with the mobile seat through being fastened onto the mobile rail area. Said fastening area is located beneath the belt fastening unit on the side frame of the mobile seat. Said fastening area can be a part of the side frame, or an independent unit which is mounted onto the mobile seat via a screw thread. In one embodiment of the present invention, the linear rail fastening area can be a part of the frame. In one aspect of the present invention, the height of the linear rail fastening area is greater than or equal to twice of the height 142 of the linear rail fastening seat. Preferably, the height of the linear rail fastening area is not smaller than 50 mm, preferably not smaller than 60 mm. The linear rail fastening seat 34 can be fastened either at the upper part or the lower part of the linear rail fastening area 35.
[0102] In the pipetting mechanism provided in the preferred embodiment of the present invention, for example, in the preferred embodiment as shown, the belt fastening unit 43 and the linear rail fastening seat 34 are disposed at the same side outside one frame of the mobile seat, namely outside the right frame as shown. As shown in the figures, the seat conveyor belts 44 is disposed parallel to the linear rail 40 connected with the linear rail fastening seat 34. The belt fastening unit 43 and the linear rail fastening seat 34 are so positioned that the mobile seat, which is fastened with the slider of the linear rail, is driven to make horizontal movements along the direction of the sliding track of the linear rail when the seat conveyor belt 44 rotates. Preferably, the belt fastening unit 43 and the linear rail fastening seat 34 are disposed on the same side of the frame, while the corresponding seat conveyor belt 44 and the linear rail 40 are arranged parallel with one situating above the other. Accordingly; such a design allows saving significant inner space of an automatic pipetting instrument using the pipetting mechanism provided by the present invention. In other embodiments, the seat conveyor belt 44 and the linear rail fastening seat 34 can alternatively be disposed at any other position as appropriate on the mobile seat that enables to drive the mobile seat, which is fastened with the slider of the linear rail, to make horizontal movements along the direction of the sliding track of the linear rail.
[0103] In one aspect of the present invention, the pipette body used in the pipetting mechanism of the pipetting workstation comprises a seat positioner, such as a seat positioner 48 installed onto the side frame of the seat, which works with an optical position sensor to judge and control the horizontal coordinate. The seat positioner is used for resetting function.
[0104] The pipetting mechanism provided in a preferred embodiment of the present invention further comprises a pipette mounted at the lower end of the mobile rod 7. The pipette is a mechanism for performing functions of detecting and drawing in liquid and comprises elements for performing the abovementioned functions. In an embodiment as shown, the pipette comprises a Opening holder 27, a detachable sleeve 28, a duct 26, a stopper 31, a pipetting tip 30 and a liquid level sensor 25. Wherein, the pipetting holder 27 is provided for mounting the liquid level sensor 25 and the duct 26, while the catheter is provided for joining the pipetting tip 30 and the stopper 31. The detachable sleeve 28 allows separation of the pipetting tip from the catheter so as to realize the purpose of automatic replacement. Because the pipetting tip is tightly connected with the catheter, so the detachable sleeve needs to allow separating the pipetting tip from the duct within a very small range of distance. However, the design of the pipetting tip of the pipetting mechanism provided by the present invention allows the detachable sleeve to fulfill such a purpose. The liquid level sensor can be employed to detect the distance between liquid contained in a standard liquid container (e.g., a 8-well plate or a 96-well plate), which is placed under the pipetting tip, and the pipetting tip, and to feed signals to the automatic workstation and, when it is necessary, to feed signals to an instrument operating the pipetting mechanism under control of a program.
[0105] The fully automatic pipetting workstation provided by the present invention can be equipped with four or eight pipetting mechanisms as described above. The four or eight pipetting mechanisms can either individually make horizontal or longitudinal movements, or concurrently make horizontal or longitudinal movements. Besides, the two neighboring pipetting mechanisms experience the same change to horizontal translation, which allows the neighboring pipetting tips to experience the same change to horizontal translation.
[0106] The fully automatic pipetting workstation provided by the present invention is normally equipped with four or eight pipetting mechanism. The eight pipetting mechanisms are arranged in two parallel groups, wherein four pipetting mechanisms in each group are installed side by side. The mobile rods of the four pipetting mechanisms in each group lay out on the same line; the linear rail fastening seats 34 on the mobile seats of two neighboring pipetting mechanism are discretely fastened on either the upper part or the lower part of the linear rail fastening area 35, so that the mobile seats of two among the four pipetting mechanisms in each group can discretely be connected with the two sliders of the same linear rail (through the linear rail. fastening seat and the liner rail stoppers). Such a design allows saving significant inner space of an automatic pipetting instrument using the pipetting mechanism provided by the present invention. In the pipetting workstation provided by the present invention, the mobile rods of the four pipetting mechanisms in each group lay out on the same line and are arranged in a staggered manner with the mobile rods of the four pipetting mechanisms in the other group, so that the pipetting tips of the eight pipetting mechanisms can lay out on the same line.
[0107] A multichannel pipetting apparatus fabricated with 8 pipetting mechanisms as described above can easily cope with standard liquid containers such as 8-well plates, 24-well plates and 96-well plates. Each pipetting mechanism in the apparatus can independently make upward and downward movements.
[0108] The pipetting workstation provided by the present invention can be applied in such operations as sensing, detecting, drawing and ejecting liquid, thereby allows liquid transferring operations.
[0109] The present invention further provides use of the pipetting mechanism, the multichannel pipetting apparatus or the fully automatic pipetting workstation for sensing, detecting, suctioning and ejecting liquid thereby allowing liquid transfer.
[0110] In practice, the entire operation procedure of the pipetting workstation provided in the preferred embodiment of the present invention is as follows:
[0111] where a liquid contained in a standard liquid container (e.g., a 8-well plate or a 96-well plate) needs to be drawn in or ejected, the pipetting mechanism is moved to stay above the standard liquid container. The liquid level sensor detects the distance between the pipetting tip and the liquid in the standard liquid container under the pipette, and feed signals to the controlling system. The lead screw can be driven to rotate by the lead screw conveyor belt drive motor via lead screw belt drive pulley 10, lead screw belt idler pulley 11 and the lead screw conveyor belt 12. The lead screw enables the mobile rod 7 to make longitudinally up and down movements within a longitudinal hole on the left frame of the mobile seat, and this accordingly enables the pipette to make upward and downward movements. When it is necessary for the mobile seat to make movements in the horizontal direction, the seat conveyor belt drive motor 45 drives the conveyor belts to rotate on the horizontal plane, and this accordingly drives the mobile seat to make horizontal movements along the linear rail through establishing connection with the slider of the linear rail.
[0112] The pipetting workstation of the present invention can effectively reduce the impact and vibration during the operation, and has a significantly smaller noise than the pipetting workstation using other driving means (such as a gear and rack pair). In addition, using a stepping motor can greatly reduce the manufacturing cost and simplify the control algorithm. The pipetting mechanism, apparatus and workstation of the present invention have a compacter structure, so that the pipetting arms can operate more flexibly and reach more positions of plate. The design of the pipetting mechanism provided by the present invention allows each of the pipetting mechanism equipped in the pipetting workstation to fully independently make longitudinal or horizontal movements, as there is no connection between the pipetting mechanisms. The overall structural layout is more reasonable, and the space for accommodating movement becomes much clearer, while difficulty and complexity suffered in adjustment job during the process of assembly are greatly reduced. When it comes to maintenance of the pipetting mechanism, it only requires fixing or replacing a damaged pipetting channel, while other channels are left intact.
[0113] As parts in the mechanism for controlling movements of the pipette in the pipetting workstation provided by the present invention are made of a self-lubricating maintenance-free polymer material, this makes it unnecessary to lubricate the parts or reduces lubricating service to the parts, which accordingly avoid the potential of contamination arising from oil lubricant to the pipetting operation.
[0114] Although the exemplary embodiments and their advantages have been described at length herein, it should be understood that various alternations, substitutions and modifications may be made to the embodiments without departing from the spirit of the present invention and the scope as defined by the appended claims. As for other examples, it may be easily appreciated by a person of ordinary skill in the art that the order of the process steps may be changed without departing from the scope of the present invention.
[0115] In addition, the scope, to which the present invention is applied, is not limited to the process, mechanism., manufacture, material composition, means, methods and steps described in the specific embodiments in the specification. According to the disclosure of the present invention, a person of ordinary skill in the art should readily appreciate from the disclosure of the present invention that the process, mechanism, manufacture, material composition, means, methods and steps currently existing or to be developed in future, which perform substantially the same functions or achieve substantially the same as that in the corresponding embodiments described in the present invention, may be applied according to the present invention. Therefore, it is intended that the scope of the appended claims of the present invention includes these process, mechanism, manufacture, material composition, means, methods or steps.