THERMAL WHEEL
20170108287 ยท 2017-04-20
Assignee
Inventors
Cpc classification
F28D19/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D21/0015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D19/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28D19/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A rotary thermal wheel assembly for heat transfer, mass transfer or a combination of heat and mass transfer has a hub, a number of rigid spokes which are connectable to the hub, and a heat and/or mass transferring media pack. The media pack is arranged in the space defined by the hub and the spokes. The hub is a tubular element provided with connection means, and the spokes are connectable to the hub by connection parts which match the correspondingly shaped connection means of the hub.
Claims
1. A rotary thermal wheel for heat transfer, mass transfer or a combination of heat and mass transfer, said wheel comprising: a hub; a number of radial spokes connected to the hub; and a heat or mass transferring media pack in a space defined by the hub and the spokes; wherein the hub comprises a tubular element provided with a hub connection; and wherein the spokes are connected to the hub by connection parts matching the hub connection that is correspondingly shaped, a spoke connection of the spokes being complementary shaped.
2. The thermal wheel according to claim 1, wherein the hub connection includes recesses formed on an inside of the hub, and wherein the connection recesses are of a substantially rectangular shape.
3. (canceled)
4. The thermal wheel according to claim 2, wherein the rectangular connection recesses comprise wall elements so as to provide grooves.
5. The thermal wheel according to claim 1, wherein the spokes are attachable to the hub by the connection parts fastened to one end of the spoke and inserted into the hub connection including a rectangular shape.
6. The thermal wheel according to claim 1, wherein the hub connection is equidistantly arranged around the inside of the hub.
7. The thermal wheel according to claim 1, further comprising a peripheral member extending around the outer periphery of the thermal wheel and being connected to the spokes by a fastening member, said peripheral member enclosing the media pack.
8. The thermal wheel according to claim 1, wherein the spokes extend radially from the hub to the peripheral member.
9. The thermal wheel according to claim 1, wherein the peripheral member extends along the entire rim of the wheel.
10. The thermal wheel according to claim 1, wherein the tubular hub includes at least one of an integral cylinder or two or more cylinder segments which together form a cylinder, and wherein at least one of the cylinder or cylinder segments include extruded profiles.
11. (canceled)
12. The thermal wheel according to claim 1, wherein the cylinder segments are attached to each other by connection parts inserted into a holding member of the hub.
13. The thermal wheel according to claim 12, wherein the connection parts are substantially rectangular in cross section.
14. The thermal wheel according to claim 12, wherein at least one of the connection parts comprises a recess in which an elongate elevation including the holding member of two adjacent cylinder segments is fittable.
15. The thermal wheel according to claim 12, wherein the spokes are connectable to the connection parts by a fastening member.
16. The thermal wheel according to claim 1, wherein a cover plate is connectable to the hub by a fastening member that is engageable with a circular connection on the inside of the hub.
17. The thermal wheel according to claim 1, wherein radial grooves are provided in the media pack, into which grooves the spokes are to be placed.
18. The thermal wheel according to claim 1, wherein glue is provided in the radial grooves to fix said spokes.
19. A rotary thermal wheel for heat transfer, mass transfer or a combination of heat and mass transfer, said wheel comprising: a cylindrical hub which includes two or more cylinder segments; a number of radial spokes connected to the cylinder-segment hub; and a heat or mass transferring media pack in a space defined by the cylinder-segment hub and the spokes; wherein the cylinder-segment hub comprises a hub connection; and wherein the spokes are connected to the cylinder-segment hub by connection parts matching the hub connection that is correspondingly shaped, a spoke connection of the spokes being complementary shaped.
20. A kit for forming a thermal wheel, comprising: a hub; and spokes connectable to the hub, thereby forming a structure which supports a media pack enclosed by a peripheral member.
21. The thermal wheel according to claim 1, wherein the thermal wheel is configured as an apparatus for heat transfer, mass transfer or a combination of heat and mass transfer.
22. The thermal wheel according to claim 1, wherein the spokes are connected to the hub by the connection parts being inserted into the hub connection.
23. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Embodiments of the disclosure will be described in the following; references being made to the appended diagrammatical drawings which illustrate non-limiting examples of how the inventive concept can be reduced into practice.
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DETAILED DESCRIPTION OF EMBODIMENTS
[0054] Hereinafter, certain embodiments will be described more fully with reference to the accompanying drawings. The disclosure may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided by way of example so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
[0055] In
[0056] In
[0057] Each rectangular connection means 130 is built up by two wall elements 135, 136, 135, 136. The wall element 135, 136 of each connection means 130 has one straight portion 135 closest to the inner surface 120 of the hub 100, the straight portion 135 extending generally perpendicularly thereto, and one holding portion 136, closer to the center of the hub 100, wherein the holding portion 136 extends perpendicularly to the straight portion 135, i.e. generally parallel with the inner surface 120. Together, the straight portion 135 and the holding portion 136 provide a hook shaped part.
[0058] More specifically, an inner surface 137 of the right wall element 135, 136, i.e. the surface on the inside of the connection means 130, extends into the inner of the hub 100 with a certain angle and it extends for a certain length, providing an inner side of the straight portion 135. The inner surface 137 of the wall element 135, 136 connects to a surface 131 which extends transversally against the inner surface 137 and has a certain length. Together, the two surfaces 137, 131 form the holding portion 136 of the wall element 135, 136 making up a detaining part of the connection mean 130.
[0059] The surface 131 connects to another surface 132, which extends transversely with respect to the surface 131. A surface 138 connects to this surface 132 and extends in a circumferential direction with respect to the center of the hub 100. Moreover, the surface 138 is slightly curved so as to receive a flange provided on the inside of a cover plate 600, which will be further described in the following. The surface 138 is connected to a surface 133, and the angle between these two surfaces 138, 133 is slightly larger than 90 degrees. The surface 133 forms an outer surface of the holding portion 136 and it extends to the level of a corner formed by the connection between the surfaces 137, 131. Finally, a surface 134 is parallel with the surface 137 of the straight portion 135, and continues to the inner surface 120 of the hub 100. The left wall element 135, 136 of the rectangular connection mean 130 is mirrored compared to the right one 135, 136 and are marked with the numerals 131-138.
[0060] A shallow groove 139 is provided in the inner surface 120 of the hub 100, centrally between the right wall elements 135, 136 and the left wall elements 135, 136. The shallow groove 139 extends approximately a third of the distance between the wall elements 135, 136 and the wall elements 135, 136. The dotted part of the rectangular connection means 130 to the left in the figure is where the connection part 210, mentioned in conjunction with
[0061] The circular connection means 140 each has a bridge portion 141 and a circular portion 142. The bridge portion 141 connects the circular portion 142 to the inner surface 120 of the hub 100. The circular portion 142 comprises about three quarters of a circle, which is open in a direction towards the center of the hub 100. The circular connection means 140 are arranged to function as screw pockets for attaching a cover plate 600 (to be explained in conjunction with
[0062] The wall elements providing the rectangular connection means 130 and circular connection means 140 extend along the entire length of the hub cylinder 100.
[0063]
[0064] During use, the connection part 210 is inserted into the space limited by the inner surface 120 of the hub 100, the surface 137, 137 and the surfaces 131, 131. In other words, the connection part 210 will be held in place due to engagement between the inner surface 120 of the hub 100 and the large surface 220 of the connection part, the side surfaces 230, 230 of the connection part 210 and the surfaces 137, 137 of the rectangular connection means 130 and the surfaces 131, 131 of the rectangular connection means 130 and the large surface 240 of the connection part 210, respectively. This results in a complementary shaped connection. In other words, the other shape of the connection part 210 matches the recess defined by the surfaces 120, 131, 131, 137 and 137 as illustrated in
[0065] The rigid spoke 200 is connected to the connection part 210 by a self-tapping screw 260, extending through the opening and engaging a part of the large surface 240 and a recess 270 running in an axial direction of the spoke 200. An end of the spoke 200 may be fitted into the elongate recess 280, which fit will give a more reliable connection between the connection part 210 and the spoke 200. In other embodiments of the disclosure, the spoke 200 may be fastened to the connection part 210 by a screw 260 extending into a threaded opening of the connection part 210 through an opening provided in the spoke 200, i.e. such that one side of the spoke 200 will engage the end surface of the connection part 210.
[0066] The spoke 200 comprises a long and narrow rectangular cuboid, having almost the same length as the radius of the thermal wheel 500 (to be more specific, the length of the spoke 200 is the radius of the thermal wheel minus the radius of the hub 100).
[0067] In
[0068] As mentioned, the holding means 290 resembles the rectangular connection means 130in fact, all components are similar, except for the provision of an elongate elevation 293, 293, which runs parallel to a longitudinal axis of the hub 170 instead of the elongate recess 280 of the connection means 130. Between the elongate elevations 293, 293 is the splice between the cylinder segments 150c-150d.
[0069] In use, two cylinder segments 150c, 150d are placed in the desired position with regard to one another, and a connection part 210 is inserted in the space limited by the inner surface 120 of the hub 170, the surface 137, 137 and the surfaces 131, 131. In other words, the connection part 210 will be held in place due to engagement between the inner surface 120 of the hub 170 and the large surface 220 of the connection part 210, the side surfaces 230, 230 of the connection part 210 and the surfaces 137, 137 of the rectangular connection means 130 and the surfaces 131, 131 of the rectangular connection means 130 and the large surface 240 of the connection part 210, respectively. Furthermore, due to cooperation between the elongate elevations 293, 293 and the elongate recess 280 of the connection part 210, the cylinder segments 150c, 150d will be locked to one another.
[0070] In
[0071] A hub 170 with one rigid spoke 200 attached is shown in
[0072] In
[0073] With reference to
[0074] Grooves 900 are cut in the media pack 300 along a line extending from the hub 150 to the peripheral element 400 in which the spokes 200 are placed. Glue is, as an option, provided in the grooves 900 in the media pack 300 to fix the spokes 200. The thermal wheel 500 structure is symmetrical and even though it is shown from one side in the figure, the other side looks just alike.
[0075] With reference to
[0076] The space enclosed by the surface 204 is configured to receive a fastening means 260 which attaches a connection part 210 to one end of the spoke 200 and a fastening means 260 which connects the spoke 200 to the peripheral member 400 in an opposite end of the spoke 200. The space enclosed by the surface 204 is prepared for a self-tapping screw. The sloped opening provided by the surfaces 203, 203 is optionally filled with glue which fixes the spoke 200 to the media pack 300 when the thermal wheel 500 is mounted.
[0077] With reference to
[0078]
[0079] With reference to
[0080]
[0081] The surfaces 604 and 605 shown in
[0082] Remaining hubs 100, 170, 800 are provided with corresponding cover plates 600 as well, in order not to let air pass through the hubs 100, 170, 800. The cover plate 600 has in each case a diameter slightly larger than the diameter of the current hub 100, 170, 800. Further, applicable to larger hubs 150, 170, 800 comprising several cylinder parts 150a-b, 150c-f, 150g-i, the cover plate 600 keeps the cylinder segments 150a-b, 150c-f, 150g-i together, along with the holding means 290.
[0083] In
[0084] With reference to
[0085] In
[0086] In one embodiment the complementary shaped connection of the spokes may be a wedged shaped connection or a wedge connection. In this embodiment the connection part fastened to one end of the spoke is wedged into the rectangular connection means of the hub.
[0087] An advantage of the hub 100, 150, 170, 800 of the embodiments described herein is the standardized production. The connection part 210 is used both when assembling the cylinder segments 150a-b, 150c-f, 150g-i to form a hub 150, 170, 800 with a larger diameter, and when attaching the spokes 200 to the hub 100, 150, 170, 800. Furthermore, the connection part 210 has the same size irrespective of the diameter of the hub 100, 150, 170, 800 to be mounted. It is of course possible to have differently shaped connection parts 210 to connect the hub segments 150a-b, 150c-f, 150g-i with one another and to connect the spokes 200 to the hub 100, 150, 170, 800, but it is not necessary.
[0088] The wheels 500 described in the embodiments above preferably include a peripheral member 400, but it would be possible to manufacture a wheel 500 without this member 400, e.g. by struts connecting the spokes 200 straight through the media pack 300. The thermal wheels 500 described in the embodiments have media packs 300 winded onto the hub 100, 150, 170, 800, but this is not necessary. The media pack 300 may be attached to the hub 100, 150, 170, 800 in sections, and in that case it is not necessary for the connection means 130, 140 to be placed on the inside of the hub 100, 150, 170, 800 since this design does not demand an even outer surface of the hub 100, 150, 170, 800.
[0089] The thermal wheels 500 described herein are all provided with an efficient supporting structure for keeping together the media pack 300. This supporting structure is formed by the hub 100, 150, 170, 800, the spokes 200 and the related connection means 130, and preferably the peripheral member 400.
[0090] The shape and number of the rectangular connection means 130, circular connection means 140, or the holding means 290 may vary depending on the size of the thermal wheel 500 or by other factors.
[0091] Advantages of some embodiments described herein are that the media pack is not affected during the assembly of the heat transfer wheel. There is no weld seam which prohibits airflow. Also, if a media pack comprising alternating flat and corrugated layers is exposed to welding the corrugated layers are affected and may collapse, leading to a chain reaction of collapsed layers, which ultimately leads to a collapsed media pack, i.e. a collapsed heat transfer wheel. This scenario is effectively eliminated by the structure described herein.
[0092] A further advantage of some embodiments is that a complementary shaped connection is more stable than e.g. a weld seam when the heat transfer wheel is in operation. The wheel in operation is constantly affected by an alternating air pressure: an upper section is affected by an air pressure in one direction and a lower section by an air pressure in an opposite direction. Since the wheel rotates every specific area of the wheel will be affected by two different air pressure, with opposite directions, during each revolution of the wheel. A welded wheel is more prone to break during operation than a wheel comprising complementary shaped connections.
[0093] In an additional aspect, a hub for a thermal wheel is provided. The hub comprises two or more cylinder segments having holding means. Adjacent segments are connected to each another by means of matching, correspondingly shaped connection parts inserted into the holding means. These connections are complementary shaped connections. The cylinder segments preferably comprise extruded profiles. The holding means comprise recesses formed on an inside of the hub. Preferably, the holding means are of substantially rectangular shape and equidistantly arranged around the inside of the hub.
[0094] It is appreciated that the inventive concept is not limited to the embodiments described above, and many modifications are feasible within the scope of the disclosure set forth in the appended claims. For instance the number of spokes, the number of cylinder segments and the number of sections of a finished wheel may vary. Also the number of circular connection means may vary, in particular with the diameter of the wheel. The shapes of the connection parts and corresponding connection means may also vary. Some examples of shapes are for instance square, round, oval or rectangular.
[0095] The connection means and holding means may have the same shape, but may also be of different shapes. For example it is possible to use rectangular connection means and circularly shaped holding means. The complementary shaped connection could comprise small connection parts, one part inserted into the hub from each side, or it could comprise one long connection part. The peripheral member may be formed as one long strip, or several shorter strips. The spokes as well as the connection parts may have the described cross sections, but they could also have other cross sections.