ROLLER BEARING CAGE AND METHOD FOR MOUNTING A ROLLER BEARING CAGE
20170108044 ยท 2017-04-20
Assignee
Inventors
- Berthold BEYFUSS (Wasserlosen-Kaisten, DE)
- Hans-Juergen Friedrich (Koenigsberg-Roemershofen, DE)
- Sabine Hofmann (Wuerzburg, DE)
- Holger Kristandt (Euerbach, DE)
- Alfred RADINA (Poppenlauer, DE)
- Jonas Schierling (Hassfurt, DE)
- Gerhard WAGNER (Prichsenstadt, DE)
Cpc classification
F16C43/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/548
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2226/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/4664
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2300/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/4694
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C33/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C43/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A rolling-element bearing cage includes a first side ring and a second side ring connected to the first side ring by a plurality of bridges defining a plurality of pockets configured to receive a rolling-element. The first side ring includes a joint at which the first side ring is configured to be opened to increase a diameter of the first side ring, and the first side ring and the second side ring and the plurality of bridges are made of steel and an outer diameter of the second side ring is greater than 500 mm.
Claims
1. A rolling-element bearing cage having at least one first side ring extending in a circumferential direction, which includes an opening point, at which the first side ring is configured to be opened to expand a circumference of the first side ring, wherein the rolling-element bearing cage comprises steel and has an outer diameter greater than 500 mm.
2. The rolling-element bearing cage according to claim 1, comprising a second side ring extending in the circumferential direction, which includes an opening point, at which the second side ring is configured to be opened to expand a circumference of the second side ring.
3. The rolling-element bearing cage according to claim 2, wherein the opening point of the first side ring and the opening point of the second side ring are axially disposed at a same angular positions of the side rings.
4. The rolling-element bearing cage according to claim 2, wherein the second side ring has a larger diameter than the first side ring.
5. The rolling-element bearing cage according to claim 1, further including a closure element configured to hold the opening first point closed so that a circumference of the side ring is fixed.
6. The rolling-element bearing cage according to claim 5, wherein the connecting element is releasable.
7. The rolling-element bearing cage according to claim 1, wherein the first side ring includes opposing ends at the opening point of the first side ring that at least partially overlap in the circumferential direction.
8. The rolling-element bearing cage according to claim 1, wherein the first side ring and/or the second side ring includes a plurality of cutouts into which a plurality of bridges are inserted.
9. The rolling-element bearing cage according to claim 2, wherein the first side ring has an L-shaped cross-section so that the first side ring includes an abutment surface on a side that faces the second side ring for the plurality of bridges.
10. A method for installing a rolling-element bearing cage comprising: a) opening a side ring of the rolling-element bearing cage at an opening point; b) installing the rolling-element bearing cage with the opened side ring onto a rolling-element bearing; and c) closing and securing the opening point.
11. The rolling-element bearing cage according to claim 3, further including a releasable closure element configured to hold the opening point in the first side ring closed, wherein the second side ring has a larger diameter than the first side ring, and wherein the first side ring includes partially overlapping opposing ends at the opening point of the first side ring.
12. A method of installing the rolling-element bearing cage according to claim 1 on a bearing inner ring having a first diameter at a first end, the method comprising: opening the first side ring at the opening point of the first side ring such that a diameter of an opening in the first side ring becomes greater than the first diameter; placing the first side ring over the first end of the bearing inner ring; and closing and securing the opening point.
13. A rolling-element bearing cage comprising a first side ring and a second side ring connected to the first side ring by a plurality of bridges defining a plurality of pockets configured to receive a rolling-element, wherein the first side ring includes a joint at which the first side ring is configured to be opened to increase a diameter of the first side ring, and wherein the first side ring and the second side ring and the plurality of bridges comprise steel and wherein an outer diameter of the second side ring is greater than 500 mm.
14. The rolling-element bearing cage according to claim 13, wherein the second side ring includes a joint configured to be opened to increase a diameter of the second side ring.
15. The rolling-element bearing cage according to claim 14, wherein the joint of the second side ring is axially aligned with the joint of the first side ring.
16. The rolling-element bearing cage according to claim 13, including means for securely closing the joint of the first side ring.
17. The rolling-element bearing cage according to claim 13, including a pin for releasably closing the joint of the first side ring.
18. The rolling-element bearing cage according to claim 13 wherein the joint is formed by a first circumferential end portion of the first side ring and a second circumferential end portion of the first side ring and wherein the first circumferential end portion overlaps the second circumferential end portion.
Description
[0022] The Figures thus schematically show the following views.
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[0042]
[0043] In the following description of the accompanying Figures, like reference numbers refer to like or comparable components. Furthermore, summarizing reference numbers are used for components and objects that appear multiple times in an exemplary embodiment or in an illustration, but that are described together in terms of one or more common features. Components or objects that are described with the same or summarizing reference numbers can be embodied identically, but also optionally differently, in terms of individual, multiple, or all features, their dimensions, for example, as long as the description does not explicitly or implicitly indicate otherwise.
[0044]
[0045] As depicted in
[0046] The rolling-element bearing cage 1 comprises a second side ring 4. The second side ring 4 also extends in circumferential direction U. The first side ring 2 and the second side ring 4 are connected to each other via a plurality of bridges 5. A pocket 6 is formed between each two bridges 5, the side ring 2 and the second side ring 4. The pocket 6 serves for receiving a rolling element 7. In the exemplary embodiment of
[0047] The rolling-element bearing cage 1 has a truncated cone as shape. A diameter of the second side ring 4 is configured larger than a diameter of the first side ring 2. The rolling-element bearing cage 1 is thus suited for guiding of rolling elements 7 that are tapered rollers. The rolling-element bearing cage 1 could thus be used in a tapered roller bearing.
[0048] In some further, not-depicted exemplary embodiments the rolling-element bearing cage can include side rings with identical or essentially identical diameters. In other words, the side rings can be the same size. For example, in some exemplary embodiments the rolling-element bearing cage can then be suited for the guiding of rolling elements that are cylindrical rollers.
[0049] The second side ring 4 also includes an opening point 8. The opening points 3 and 8 of the two side rings 2 and 4 are respectively disposed between the two adjacent bridges 5-a and 5-b. The rolling-element bearing cage 1 can thus be divided at a pocket 6-a. In other words, the two opening points 3 and 8 are located at the same angular position . The angular position is located here on an imaginary circle whose centerpoint is the central axis M of the rolling-element bearing cage 1. This can be seen in the plan view of
[0050] For installation in a rolling-element bearing the rolling-element bearing cage 1 is disposed on an inner ring 9. This is shown in
[0051] As can be seen in
[0052] In some further, not-depicted exemplary embodiments only the first side ring may include the opening point. Since the second side ring has a larger diameter than the flange, the rolling-element bearing cage could nonetheless be mounted on the inner ring.
[0053] After the positioning on the inner ring the rolling-element bearing cage 1 is closed. For this purpose the side rings 2 are joined together again at their opening point 3. In an analogous manner the side rings 4 are also joined together again at their opening point 8. This can occur, for example, by a force with which the side rings 2 and 4 have been spread being removed again. Additionally or alternatively the side rings 2 and 4 can also be pressed together so that they close.
[0054] In some further, not-depicted exemplary embodiments an outer ring of the rolling-element bearing can subsequently be mounted.
[0055]
[0056]
[0057] By the joining together, closing, or sealing of the side rings 2 and 4 the side rings 2 and 4 can each assume their original circumference again. They need this for their function in the bearing. If the side rings 2 and 4 are each sealed at their opening points 3 and 8, the circumference of the rolling-element bearing cage 1 shrinks. In the closed state shown in
[0058]
[0059] At the opening point 3 the side ring 2 includes a first end 20 and a second end 21. The ends 20 and 21 oppose each other in the circumferential direction U. The first end 20 includes a bore 22. The bore 22 serves for receiving a connecting element 19. The second end 21 also includes a bore 23. The bore 23 also serves for receiving the connecting element 19. In the exemplary embodiment of
[0060] The first end 20 and the second end 21 are configured such that they at least partially overlap in circumferential direction U at least in a closed state of the side ring 2. This is recognizable, for example, in the detail view in
[0061] Furthermore, the first end 20 includes an abutment surface 25. The abutment surface 25 is directed in a circumferential direction U. The abutment surface 25 represents the element of the first end 20 protruding farthest in the circumferential direction toward the second end 21. The first end 20 includes a further abutment surface 26. The abutment surface 26 is disposed set back in the circumferential direction U with respect to the second end 21. The abutment surface 26 is located on an end of the overlap surface 24 opposing the abutment surface 25 in the circumferential direction U. The abutment surfaces 25 and 26 both extend in an axial direction but protrude in opposing directions from the overlap surface 24. The abutment surface 26 and the overlap surface 24 can arise, for example, in a manufacturing of the opening point 3. For this purpose, for example, an essentially Z-shaped cut can be introduced in the side ring 2. Here the arms of the Z-shaped cut can have, for example, right angles with respect to one another. The second end 21 correspondingly includes the described overlap surface 27.
[0062] Also with the second end 21 two abutment surfaces 28 and 29 protrude from the overlap surface. The abutment surface 28 is directed in circumferential direction U. It is located on an end of the overlap surface 27 facing away from the first end 20 in circumferential direction U. In a closed state the abutment surface 28 can abut on the abutment surface 25. The abutment surface 29 is directed in circumferential direction U. The abutment surface 29 represents the element of the second end 21 pointing farthest in the circumferential direction toward the second end 21. In a closed state of the side ring 2 the abutment surface 29 can abut on the abutment surface 26. The abutment surfaces 25 and 26 and 28 and 29 represent a radial stop of the opening point 3 or of a closing function of the side ring. Furthermore a groove 30 is introduced into the overlap surface 24. The groove 30 extends in circumferential direction U. The overlap surface 27 correspondingly includes a shoulder 31. The shoulder 31 also extends in circumferential direction U. The shoulder 31 is configured such that it can be received in the groove 30. In other words, the ends 20 and 21 of the opening position 3 are interference-fit connecting elements. Thus in some exemplary embodiments a better positioning of the ends 20 and 21 with respect to each other can be made possible. The ends 21 and 22 can be screwed with the connecting element 19.
[0063] In further, not-depicted exemplary embodiments the ends can be configured in another manner. For example, the ends can be configured without groove or shoulder. Additionally or alternatively the overlap surfaces or the partial surfaces can enclose an angle other than 90.
[0064] In other, not depicted exemplary embodiments the ends can also be connected using a blunt connection type, i.e., not overlapping. For this purpose the two ends can be connected to each other in any manner. For example, the ends can be connected using a screw connection, a weld connection, a solder connection, or the like. The screw connection can be configured, for example, as a lockable or locked union nut, nut, or sleeve. In other words, a closure function is provided on the opening point or this includes a closure function.
[0065]
[0066] As shown in
[0067] In some further, not-depicted exemplary embodiments the plurality of recesses can also be formed on a radially inwardly directed circumferential surface of the side ring.
[0068] In further, not-depicted exemplary embodiments the bridges can have any cross-section. The cross-section can, for example, be configured square, rectangular, quadrilateral, polygonal, triangular, round, as a circular disc, as an annulus disc, or the like. For example, the bridges can be manufactured from a solid material. The recesses can be configured such that they can receive the bridge. For example, the recesses can have a cross-section that corresponds to a shape of the bridge. In further, not-depicted exemplary embodiments the bridges can be attached to the side rings in another manner. The side rings can then optionally have no cutout. For example, the bridges can be attached bluntly to the side rings. In some exemplary embodiments the side rings can be manufactured cost-effectively without great effort. For example, the side rings can by manufactured by rolling of a flat material or as turned parts. In some further, not depicted exemplary embodiments the side rings and bridges can also be formed one-piece. For example, the pockets can be punched from a band.
[0069]
[0070] As depicted in
[0071] For the sake of clarity some bridges are hidden in
[0072] In some further, not-depicted exemplary embodiments the side rings with the L-shaped cross-section can also be configured, for example, without the recesses. The bridges can then be, for example, only so long that they can be introduced between the side rings. This length can correspond, for example, to a distance between a side surface 45 of the side ring 42 and a side surface 46 of the side ring 41. The side surfaces 45 and 46 here can each be directed in an axial direction M and facing each other. The side surfaces 45 and 46 here can also form boundary surfaces for the pockets 6. Since the side rings 41 and 42 have an L-shaped cross-section, in some exemplary embodiments, for example, a more favorable axial abutment surface for the rolling elements or rollers can be provided.
[0073]
[0074] The bridges 5 are produced from a metal strip 50 shown in
[0075] In other words the rolling-element bearing cage 1 and also the rolling-element bearing cage 40 comprise an upper and a lower side ring 2, 4 or 41, 42. The bridges 5 or bridge segments are attached bluntly or in bridge-shaped cut-out recesses to these side rings, for example with a detachable or permanent connecting method. Examples of such methods are welding, riveting, screwing, adhering, soldering, or the like. The feature of the rolling-element bearing cages 1 and 40 is the radially separated side rings 2 and 4 or 41 and 42. In some exemplary embodiments these can be bent open for mounting of the rolling-element bearing cage 1 or 40 over the flange 13 or inner-ring flange. Then the roller and cage assembly or rolling-element bearing cage 1 or 40 goes over the inner-ring flange 13. The side rings 2 and 4 or 41 and 42 can subsequently be radially closed. In some exemplary embodiments the side rings 2, 4, or 41 and 42 can even produce a slight compensation of the radial clearance.
[0076]
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[0078] In some exemplary embodiments the material- and manufacturing costs can be significantly reduced by the design of the rolling-element bearing cage 1 or 40. Furthermore, in some exemplary embodiments expensive pressure tools or complex manufacturing methods can be omitted. In some of these conventional manufacturing methods blanks for steel-plate cages for large bearings are manufactured, for example, by flow forming. Pockets and a bore are subsequently introduced in a pot base by laser-cutting. Laser-cutting is often used because in some conventional solutions a punching pocket-manufacturing is only possible up to approximately 1100 mm With a laser method, in some exemplary embodiments metal plates with a thickness of up to 10 mm and an outer diameter of up to 1300 mm can be treated or worked. Thus some conventional bearing cages are manufactured by machining (e.g., milling). These manufacturing methods can be very time-consuming and possibly require a five-axis milling machine. In other words, a steel-cage construction for bearings with an outer diameter of up to 3000 mm or more can be provided with the rolling-element bearing cage 1 or 40. In other exemplary embodiments the rolling-element bearing cage 1 or 40 can also have other dimensions. With the rolling-element bearing cage 1 or 40 as steel-cage construction at least the side rings and the bridges can be manufactured from steel. The rolling-element bearing cage can possibly be manufactured completely from steel.
[0079] Furthermore, in some exemplary embodiments complex installation methods can be omitted. This can be the case above all compared to conventional solutions wherein a pattern inner ring with a decreasable flange is manufactured in order to simulate snap-in installation with the pocket manufacturing. Difficult-to-handle components or a difficult-to-handle pattern inner ring are often present in these conventional solutions.
[0080] With the rolling-element bearing cage according to some exemplary embodiments, an installation and a manufacturing can be simplified, for example, particularly with large bearings. Nevertheless, however, the rolling-element bearing cage according to some exemplary embodiment can not only be used for large bearings as described for the exemplary embodiments. The rolling-element bearing cage according to some exemplary embodiments can be suited, for example, for any bearing size and bearing type. In some exemplary embodiments a side-ring shape, bridge shape, or side-ring- and bridge-design can be adapted according to the bearing type and a rolling-element shape. The embodiment of a radially opened cage can be useful, for example, in any cage-variant and -shape, in particular in the installation.
[0081] In other words, according to some exemplary embodiments the rolling-element bearing cage includes a gap or is configured as a gap cage.
[0082] The exemplary embodiments and their individual features disclosed in the above description, the following claims, and the accompanying Figures can be meaningful and implemented both individually and in any combination for the realization of an exemplary embodiment in its various designs.
[0083] In some further exemplary embodiments, features that are disclosed in other exemplary embodiments as device features can also be implemented as method features. Furthermore, features that are implemented in some exemplary embodiments as method features can also optionally be implemented in other exemplary embodiments as device features.
REFERENCE NUMBER LIST
[0084] 1 Rolling-element bearing cage [0085] 2 First side ring [0086] 3 Opening point [0087] 4 Second side ring [0088] 5 Bridge [0089] 6 Pocket [0090] 7 Rolling element [0091] 8 Opening point [0092] 9 Inner ring [0093] 10 Inner bore [0094] 11 Circumferential surface [0095] 12 Raceway [0096] 13 Flange [0097] 14 Flange [0098] 15 Edge [0099] 16 Raceway [0100] 17 Gap [0101] 19 Closure element [0102] 20 First end [0103] 21 Second end [0104] 22 Bore [0105] 23 Bore [0106] 24 Overlapping surface [0107] 25 Abutment surface [0108] 26 Abutment surface [0109] 27 Overlapping surface [0110] 28 Abutment surface [0111] 29 Abutment surface [0112] 30 Groove [0113] 31 Shoulder [0114] 32 Recess [0115] 33 Recess [0116] 34 Circumferential surface [0117] 35 Circumferential surface [0118] 36 Bridge end [0119] 37 Bridge end [0120] 40 Rolling-element bearing cage [0121] 41 First side ring [0122] 42 Second side ring [0123] 43 Abutment surface [0124] 44 Main part [0125] 45 Side surface [0126] 46 Side surface [0127] 50 Metal strip [0128] 51 Cutting gap [0129] 52 Side ring [0130] 53 Closure element [0131] 54 End [0132] 55 End [0133] 56 Circumferential surface [0134] 57 Opening [0135] 58 Opening point [0136] Angular position [0137] M Axial direction [0138] U Circumferential direction