SUBSTRATE CLEANING APPARATUS AND METHOD FOR CLEANING SUBSTRATE FOR SUBSTRATE RELATED TO PHOTOMASK
20170110355 ยท 2017-04-20
Assignee
Inventors
Cpc classification
H01L21/68728
ELECTRICITY
H01L21/68778
ELECTRICITY
International classification
H01L21/67
ELECTRICITY
Abstract
The present invention provides a substrate cleaning apparatus for a substrate related to a photomask, including a holder for holding only an end face of the substrate, a rotation mechanism for rotating the holder, and a nozzle for supplying liquid at least to the front surface of the substrate rotating with the holder by the rotation mechanism; wherein at least one of the holder has a conductive surface and is earthed. The present invention also provides a method for cleaning a substrate related to a photomask. These inventions can prevent adhesion of contaminants to the substrate when performing a cleaning treatment.
Claims
1. A substrate cleaning apparatus for a substrate related to a photomask, comprising a holder for holding only an end face of the substrate, a rotation mechanism for rotating the holder, and a nozzle for supplying liquid at least to the front surface of the substrate rotating with the holder by the rotation mechanism; wherein at least one of the holder has a conductive surface and is earthed.
2. The substrate cleaning apparatus for a substrate related to a photomask according to claim 1, wherein the liquid is supplied to a central rotating portion of the substrate.
3. The substrate cleaning apparatus for a substrate related to a photomask according to claim 1, wherein the rotation speed of the substrate is 30 rpm or more and 1500 rpm or less.
4. The substrate cleaning apparatus for a substrate related to a photomask according to claim 1, wherein the substrate is an angular substrate.
5. The substrate cleaning apparatus for a substrate related to a photomask according to claim 4, wherein the holder holds the angular substrate only at the corner part of the angular substrate.
6. The substrate cleaning apparatus for a substrate related to a photomask according to claim 1, wherein the liquid supplied from the nozzle is cleaning liquid, and the substrate is treated for cleaning with the cleaning liquid.
7. The substrate cleaning apparatus for a substrate related to a photomask according to claim 1, wherein the substrate is a nonconductor.
8. The substrate cleaning apparatus for a substrate related to a photomask according to claim 1, wherein the substrate is a glass substrate.
9. The substrate cleaning apparatus for a substrate related to a photomask according to claim 1, wherein the liquid is a nonconductor.
10. A method for cleaning a substrate related to a photomask, comprising the steps of: holding only an end face of the substrate with a holder, rotating the holder to rotate the substrate, supplying liquid at least to the front surface of the substrate, and spreading the liquid on the substrate to clean the substrate; wherein at least one of the holder has a conductive surface and is earthed.
11. The method for cleaning a substrate related to a photomask according to claim 10, wherein the liquid is supplied to a central rotating portion of the substrate.
12. The method for cleaning a substrate related to a photomask according to claim 10, wherein the rotation speed of the substrate is 30 rpm or more and 1500 rpm or less.
13. The method for cleaning a substrate related to a photomask according to claim 10, wherein the substrate is an angular substrate.
14. The method for cleaning a substrate related to a photomask according to claim 13, wherein the holder holds the angular substrate only at the corner part of the angular substrate.
15. The method for cleaning a substrate related to a photomask according to claim 10, wherein the liquid is cleaning liquid, and the substrate is treated for cleaning with the cleaning liquid.
16. The method for cleaning a substrate related to a photomask according to claim 10, wherein the substrate is a nonconductor.
17. The method for cleaning a substrate related to a photomask according to claim 10, wherein the substrate is a glass substrate.
18. The method for cleaning a substrate related to a photomask according to claim 10, wherein the liquid is a nonconductor.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0082] Hereinafter, the present invention will be described more specifically.
[0083] As described above, it has been required for a substrate cleaning apparatus and a method for cleaning a substrate which are used for a substrate related to a photomask and can prevent adhesion of contaminants to a substrate when cleaning treatment is performed.
[0084] The present inventors have diligently studied to achieve the foregoing object and have consequently found that it is possible to prevent electrification of the surface of a rotating substrate and to prevent adhesion of contaminants to a substrate, when the substrate is supplied with liquid, by a substrate cleaning apparatus for a substrate related to a photomask in which at least one holder to hold an end face of the rotating substrate has a conductive surface and is earthed, and a method for cleaning a substrate related to a photomask in which at least one holder has a conductive surface and is earthed; thereby bringing the present invention to completion.
[0085] Hereinafter, embodiments of the present invention will be specifically described with reference to figures, but the present invention is not limited thereto.
[Substrate Cleaning Apparatus]
[0086] First, the inventive substrate cleaning apparatus will be described.
[0087] The inventive substrate cleaning apparatus is used for cleaning a substrate related to a photomask. The shape of a substrate to be held, although it is not particularly limited, includes a circular substrate, an angular substrate, etc.
[0088] The substrate related to a photomask herein includes a substrate for a photomask, a photomask blank which is obtained by depositing one or more inorganic layer(s) onto this substrate for a photomask, a photomask made from by processing this photomask blank (a mask substrate for a semiconductor manufacturing apparatus), and an intermediate in a photomask blank production in the middle of producing a photomask blank on which plural of inorganic films are deposited; and also includes an intermediate in producing a photomask such as a photomask blank with a resist in the middle of processing with the photomask blank, etc.
[0089] Illustrative examples of the substrate for a photomask include a substrate with translucency to various wavelength of exposure light (a transparent substrate) such as quartz glass, calcium fluoride, etc. In the present invention, the substrate to be held can be also a nonconductor such as a glass substrate being liable to charge. As the glass substrate, a quartz glass is preferable. The inventive substrate cleaning apparatus can effectively discharge static electricity and prevent adhesion of contaminants even when such a substrate is cleaned.
[0090] Among them, a photomask, a photomask blank, and a substrate in the middle of these steps made of an angular substrate, which is particularly a quartz substrate (a glass substrate), are thick and heavy, contain insulated substrates, and are preferable to be denuded. Accordingly, it is particularly desirable to treat them by using the inventive substrate cleaning apparatus in order to prevent electrification to prevent adhesion of contaminants to a substrate, which causes a defect.
[0091] The shape of the holder, which is not particularly limited, includes a cylindrical shape and a platy shape, for example.
[0092] The material of the holder, which is not particularly limited, includes metal, resin, etc. Illustrative examples of the resin include polyether ether ketone resin (PEEK resin), polyphenylene sulfide resin (PPS resin), etc. Such a holder which contains resin can prevent a scratch on the end face and give good cleanness and processing accuracy. Illustrative examples of the metal include aluminum and stainless material. The holder containing such metal is not necessary to be separately given conductivity.
[0093] When resin is used as a material of the holder, the holder preferably contains conductive filler such as carbon particle, metal particle, etc. to provide conductivity in order to have a conductive surface. It is also preferable to coat the surface with a metal film, conductive resin, etc.
[0094] The number of the holder is not particularly limited, but it can be 4 to 8 pieces for example, as shown in
[0095] In the latter case, the end face of a substrate is in contact with any one of the conductive holder, and accordingly, it is possible to discharge static electricity more securely during cleaning of a substrate even though the substrate is set to a different position due to the dimensional tolerance of the substrate or mechanical control.
[0096] The conductive holder can be earthed (grounded), for example, by connecting wire (not shown in figures).
[0097] The place to set the holder is not particularly limited. The place to set may be altered in accordance with the shape of a substrate to be cleaned. Hereinafter, the case to hold an angular substrate will be described.
[0098] When an angular substrate is held at the end face thereof, it is desirable to deduce the centroid of the substrate and to set the holder(s) so as to rotate the angular substrate around the centroid.
[0099] It is desirable to set (arrange) the holders at symmetrical positions to each of the sides of a substrate since this stabilizes the holding. When sufficient holding can be achieved, it is possible to omit a part of these holders. Alternatively, when the holding is unstable, it is desirable to appropriately set an auxiliary holder(s) in addition to the symmetrically arranged holders to prevent falling and getting out of an angular substrate from the holder.
[0100] As an example of arrangement of holders, regarding an angular substrate near a square, include an arrangement of holders to hold the center portion (the vicinity of the center) of each side of the substrate (see
[0101] Other modes include an arrangement in which holders hold an angular substrate only at the corner parts of the substrate (only at the four corners when the substrate is a tetragon) (see
[0102] In a regular polygonal substrate, illustrative examples of an arrangement of holders include an arrangement to hold the vicinity of the center of each side, and an arrangement to hold only at the corner parts of the substrate. Also in the polygonal substrate, it is preferable to arrange the holders only at the corner parts of the substrate.
[0103] In an arrangement to hold only four corners (corner parts in a polygonal substrate), the holders are arranged at the extension of a diagonal of a substrate. Accordingly, when the supplied liquid is spread by centrifugal force, the holders locate at the outermost peripheral ends in rotating the substrate. Therefore, if the supplied liquid hit on the holder, there is a few risk of re-adhesion of scattered contaminants to the substrate (see
[0104] The rotation mechanism 12 can be a mechanism previously used in a spin-type substrate cleaning apparatus to hold the end face of a substrate, and its shape and so on are not particularly limited. It can have a rotation axis 14 and supporter 15 to support holders as shown in
[0105] The nozzle 13 can be a nozzle previously used in a spin-type substrate cleaning apparatus, and its shape and so on are not particularly limited. The nozzle 13 have only to supply liquid at least to the front surface of the substrate. It is preferred that the nozzle 13 supply liquid to a central rotating portion of the substrate 10. Such a substrate cleaning apparatus can supply liquid onto the whole surface of a substrate. In this case, it is possible to provide another nozzle to supply liquid to the periphery of the substrate 10. It is also possible to separately provide a nozzle to supply liquid to the back surface of the substrate 10, or further provide a nozzle to supply liquid to the side face etc. By providing a nozzle to supply liquid to the back surface, it is possible to clean the back surface simultaneously.
[0106] Illustrative examples of the liquid supplied from the nozzle include ultra-pure water, functional water (deaerated water, hydrogen water, etc.), and liquid using chemicals in cleaning performed during a step for manufacturing a photomask blank. When the liquid supplied from the nozzle is cleaning liquid, the substrate can be cleaned with the cleaning liquid.
[0107] As described above, the liquid supplied from a nozzle may be a nonconductor (e.g. ultra-pure water), which is liable to charge, in the present invention. The inventive substrate cleaning apparatus can prevent adhesion of contaminants to a substrate and an electrostatic breakdown even when such liquid is supplied to a substrate.
[0108] It is to be noted that the inventive substrate cleaning apparatus can be used in combination with an ionizer, an apparatus to give conductivity to the liquid, which have been used previously.
[Method for Cleaning Substrate]
[0109] Subsequently, the inventive method for cleaning a substrate will be described. The inventive method for cleaning a substrate is a method for cleaning a substrate related to a photomask, comprising the steps of:
[0110] holding only an end face of the substrate 10 with a holder 11,
[0111] rotating (revolving) the holder 11 to rotate the substrate 10,
[0112] supplying liquid at least to the front surface of the substrate 10, and
[0113] spreading the liquid on the substrate 10 to clean the substrate 10; wherein
[0114] at least one of the holder 11 has a conductive surface and is earthed.
[0115] An example of a process of the inventive method for cleaning a substrate is shown in
[0116] In the present invention, it is desirable that the conductive holder is in full contact with the base.
[0117] Basically, it is desirable that each holder securely holds each end face of a substrate such as an angular substrate. In practical, however, it can have a problem such as accuracy in setting holders, gradual deformation of holders caused by repeated cleaning of a substrate, deformation of the holding mechanism itself to cause change of holding force of each holder.
[0118] For example, while there is a holder which sufficiently holds the end face (side face) of a substrate (see
[0119] When a holder sufficiently holding a substrate causes deformation or deviation of the accuracy of its position through repeated cleaning of a substrate, it is possible to prevent electrification of a substrate with long-term stability by providing conductivity to every contact portion between a holder and substrate or every portion supposed to be in contact with a substrate, and making those portions given conductivity be earthed, in order to use them in an extent of ensuring safety rotation.
[0120] Alternatively, when a conductive holder is deformed, it is also possible to effectively prevent electrification of the surface of a substrate by exchanging the deformed conductive holder for a new conductive holder.
[0121] As described above, when holders form a portion which is sufficiently contact with the end face of a substrate and a portion which contains a sort of gap, it is possible to prevent electrification of the surface of a substrate more effectively by providing conductivity to holders (or portions thereof) sufficiently holding the end face of a substrate, and making those portions provided with conductivity be earthed.
[0122] Subsequently, the holders 11 are rotated to rotate the base 10, as shown in (2) of
[0123] Then, liquid is supplied at least to the front surface of the substrate 10 to spread the liquid on the substrate 10 as shown in (3) of
[0124] Subsequently, the substrate 10 can be dried as shown in (4) of
EXAMPLES
[0125] Hereinafter, the present invention will be more specifically described with reference to Examples and Comparative Examples, but the present invention is not limited thereto.
Example 1
[0126] The front surface and the back surface of a photomask blank 6 inches square (152 mm152 mm) with a thickness of 0.25 inch (6.35 mm) were cleaned by using the inventive substrate cleaning apparatus. The total 8 holders are arranged only at the corners of the substrate as shown in
[0127] The specific order of the cleaning steps are as follows: [0128] 1. back surface: DIW [0129] 2. back surface: DIW/front surface: addition of H.sub.2 water [0130] 3. back surface: DIW/front surface: addition of H.sub.2 water+MS (megasonic wave) [0131] 4. back surface: DIW/front surface: addition of H.sub.2 water+MS/DIW [0132] 5. back surface: DIW/front surface: DIW
[0133] After finishing the above-described cleaning, the substrate was subjected to spin-drying. In this step, the rotation speed of the substrate was set to 1500 rpm.
Comparative Example 1
[0134] The front surface and the back surface of a photomask blank was cleaned in the same conditions as in Example 1, except for using no conductive holder (see
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[0136] In Example 1 as shown in
[0137] Table 1 shows the total number of defects on the 30 substrates cleaned by the condition of Example 1, and the total number of defects on the 30 substrates cleaned by the condition of Comparative Example 1.
TABLE-US-00001 TABLE 1 Number of defects Example 1 63 Comparative Example 1 266 (total number per 30 samples)
[0138] As shown in Table 1, in Example 1, the total number of defects when 30 substrate had been cleaned was few or 63 points. On the other hand, in Comparative Example 1 as shown in Table 1, the total number of defects when 30 substrate had been cleaned was 266 point, that is, many defects was generated.
Example 2
[0139] The front surface and the back surface of a photomask blank 6 inches square (152 mm152 mm) with a thickness of 0.25 inch (6.35 mm) were cleaned by using the inventive substrate cleaning apparatus. The total 8 holders are arranged only at the corners of the substrate as shown in
[0140] The specific order of the cleaning steps are as follows: [0141] 1. back surface: DIW [0142] 2. back surface: DIW/front surface: addition of H.sub.2 water [0143] 3. back surface: DIW/front surface: addition of H.sub.2 water+MS (megasonic wave) [0144] 4. back surface: DIW/front surface: addition of H.sub.2 water+MS/DIW [0145] 5. back surface: DIW/front surface: DIW
[0146] After finishing the above-described cleaning, the substrate was subjected to spin-drying. In this step, the rotation speed of the substrate was set to 1500 rpm. The charge voltage (V) in the foregoing step 3 of this cleaning was measured with a digital static field meter (MODEL 2050, manufactured by Hugel Electronics Inc.). The measuring point was the center of the substrate.
Example 3
[0147] The front surface and the back surface of a photomask blank 6 inches square (152 mm152 mm) with a thickness of 0.25 inch (6.35 mm) were cleaned by using the inventive substrate cleaning apparatus. The total 8 holders are arranged only at the corners of the substrate as shown in
Comparative Example 2
[0148] The front surface and the back surface of a photomask blank was cleaned in the same conditions as in Example 2, except for using no conductive holder.
[0149] Table 2 shows charge voltages (V) measured in Example 2, Example 3, and Comparative Example 2.
TABLE-US-00002 TABLE 2 Charge voltage (V) Example 2 1300 Example 3 10 Comparative Example 2 2300
[0150] As shown in Table 2, in Example 2, the charge voltage (V) is small compared to Comparative Example 2, which reveals that electrification of the surface of the substrate is suppressed.
[0151] From these results, it has revealed that in Example 2, electrification of a substrate is suppressed, thereby being hard to generate adhesion of contaminants and an electrostatic breakdown due to electrification of a substrate compared to Comparative Example 2.
[0152] In Example 3, the charge voltage (V) is further small compared to Comparative Example 2, which reveals that electrification of the surface of the substrate is considerably suppressed. From these results, it has revealed that in Example 3, electrification of a substrate is suppressed, thereby being remarkably hard to generate adhesion of contaminants and an electrostatic breakdown due to electrification of a substrate compared to Comparative Example 2.
[0153] It is to be noted that the present invention is not restricted to the foregoing embodiment. The embodiment is just an exemplification, and any examples that have substantially the same feature and demonstrate the same functions and effects as those in the technical concept described in claims of the present invention are included in the technical scope of the present invention.