GUIDE DEVICE FOR GUIDING A PRINTED MEDIUM ONTO A TAKE-UP ROLL IN A PRINTING SYSTEM
20170106681 · 2017-04-20
Assignee
Inventors
- Ronnie E.A. BLOM (Venlo, NL)
- Tom J.H. CLABBERS (Venlo, NL)
- Anne A. WIND (Venlo, NL)
- Peter F.M. NACKEN (Venlo, NL)
- Maurice J.C. LEMMENS (Venlo, NL)
- Lodewijk T. HOLTMAN (Venlo, NL)
- Hermanus J.P.M. PHILIPSE (Venlo, NL)
Cpc classification
B65H2511/24
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/02
PERFORMING OPERATIONS; TRANSPORTING
B41J15/046
PERFORMING OPERATIONS; TRANSPORTING
B65H29/52
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/44921
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/41447
PERFORMING OPERATIONS; TRANSPORTING
B65H19/24
PERFORMING OPERATIONS; TRANSPORTING
B65H2511/24
PERFORMING OPERATIONS; TRANSPORTING
B65H29/008
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/5151
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/01
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/1315
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/11
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/01
PERFORMING OPERATIONS; TRANSPORTING
B65H23/0322
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/02
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/1315
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/11
PERFORMING OPERATIONS; TRANSPORTING
B65H2801/12
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/03
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/41441
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41J15/04
PERFORMING OPERATIONS; TRANSPORTING
B65H29/52
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention provides a guide device for guiding print medium onto a take-up roll in a printing system. The guide device comprises a first guide member presenting a substantially planar surface for limiting or preventing lateral deviation of a printed medium output from the printing system as the medium moves along a transport path towards a take-up roll for winding or taking up a length of the medium. The first guide member is stationary in use. A position of the first guide member is adjustable in a direction transverse to the transport path for setting the position to limit or prevent lateral deviation of the medium along the transport path. The guide device further comprises a second guide member presenting a support surface configured and arranged to support the medium thereon as the medium travels along the transport path towards the take-up roll. The first guide member and the second guide member are preferably integrally formed as a guide unit. Further, the invention provides a printing system which incorporates such a guide device.
Claims
1. A guide device for guiding a print medium onto a take-up roll in a printing system, comprising: a first guide member comprising a contact surface for contacting a side edge of a printed medium output from the printing system as the medium moves along a transport path towards a take-up roll for winding up a length of the medium; a first actuator for adjusting a position of the first guide member in a direction transverse to the transport path; a controller assembly comprising: a sensor for determining a lateral position of a medium on the transport path and generating lateral position data; and a controller for receiving the lateral position data and controlling the first actuator to set the position of the guide member in correspondence with the lateral position of the medium to prevent lateral deviation of the medium along the transport path.
2. The guide device according to claim 1, wherein the sensor is positioned along the transport path upstream of the first guide member, which guide member is positioned upstream of the take-up roll.
3. The guide device according to claim 1, wherein the controller is further arranged for adjusting the position of the first guide member between: a media feeding position wherein the first guide member is positioned, such that transport of the medium on the transport path is unimpeded by the first guide member; and an operative position wherein the first guide member is positioned laterally inside the transport path for contacting a side edge of the medium to prevent lateral deviation of the medium along the transport path.
4. The guide device according to claim 1, wherein the first guide member comprises a flange member, wherein the contact surface is provided on the flange member.
5. The guide device according to claim 1, comprising a pair of first guide members, the first actuator being arranged for adjusting the position of the pair of first guide members along an axis in a direction transverse to the transport path to limit lateral deviation of the printed medium between the respective contact surfaces of pair of first guide members as the medium travels along the transport path to the take-up roll.
6. The guide device according to claim 5, wherein the controller is further arranged for adjusting the position of the first guide members between: a media feeding position wherein the pair of first guide members is positioned, such that transport of the medium on the transport path is unimpeded; and an operative position wherein the pair of first guide members is positioned laterally inside the transport path with a lateral spacing of similar to a width of the medium for contacting the side edges of the medium to prevent lateral deviation of the medium along the transport path.
7. The guide device according to claim 6, wherein the controller is arranged for positioning the pair of first guide members outside the transport path in the media feeding position.
8. The guide device according to claim 1, further comprising a second guide member presenting a support surface configured and arranged to support the printed medium there-upon as the medium travels along the transport path towards the take-up roll.
9. The guide device according to claim 6, wherein the support surface of the second guide member is substantially curved to direct or guide the medium through a curve on the transport path.
10. The guide device according to claim 8, wherein the support surface of the second guide member is configured and arranged to guide the printed medium out of a buffer zone of the printing system towards the take-up roll.
11. The guide device according to claim 7, wherein the first guide member and the second guide member are integrally formed as a guide unit.
12. The guide device according to claim 1, wherein: the sensor is positioned upstream of the first guide device for determining a first lateral position of the medium; the controller is further arranged to determine: a second lateral position of the medium from the position of the first guide member; and a skewing of the medium with respect to the transport path by comparing the first lateral position and the second lateral position.
13. The guide device according to claim 12, wherein the controller is further arranged for: comparing the determined skewing to a skewing reference; and emitting an alert signal when the skewing exceeds the skewing reference.
14. The guide device according to claim 1, wherein the sensor is a side edge sensor for determining a lateral position of at least one side edge of the medium on the transport path.
15. A printing system comprising a guide device according to claim 1, further comprising a buffer zone for forming a blouse in the medium, wherein the buffer zone is positioned between the sensor and the first guide member.
16. A method for guiding print a medium onto a take-up roll in a printing system, the method comprising the steps: sensing a lateral position of the medium on a transport path of the printing system for generating lateral position data; a controller receiving the lateral position data and determining from the lateral position data a position of a first guide member, the first guide member comprising a contact surface for contacting a side edge of a printed medium output from the printing system as the medium moves along the transport path towards a take-up roll for winding up a length of the medium; and setting the first guide member to the determined position to prevent lateral deviation of the medium along the transport path.
17. The method according to claim 16, wherein the step of sensing comprises determining a lateral position of a side edge of the medium.
18. A method for detecting skew of a web medium, the method comprising the steps: a sensor sensing a first lateral position of the medium on the transport path; transporting the medium from the sensor along a contact surface of a first guide member positioned along the transport path to prevent lateral deviation of the medium, the first guide member comprising a contact surface for contacting a side edge of a printed medium output from the printing system as the medium moves along the transport path towards a take-up roll for winding up a length of the medium; determining a second lateral position of the medium from a position of a first guide member; and comparing the first lateral position and the second lateral position to determine skewing of the medium.
19. The method according to claim 18, further comprising the steps of: comparing the determined skewing of the medium to a skewing reference; emitting an alert signal when the determined skewing exceeds the skewing reference.
20. The method according to claim 18, further comprising the step of transporting the medium from the first guide member to a take-up roll.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0047] The present invention will become more fully understood from the detailed description given herein below and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
[0048]
[0049]
[0050]
[0051]
[0052]
[0053] The accompanying drawings are included to provide a further understanding of the present invention and are incorporated in and constitute a part of this specification. The drawings illustrate particular embodiments of the invention and together with the description serve to explain the principles of the invention. Other embodiments of the invention and many of the attendant advantages of the invention will be readily appreciated as they become better understood with reference to the following detailed description.
[0054] It will be appreciated that common and/or well understood elements that may be useful or necessary in a commercially feasible embodiment are not necessarily depicted in order to facilitate a more abstracted view of the embodiments. The elements of the drawings are not necessarily illustrated to scale relative to each other. It will further be appreciated that certain actions and/or steps in an embodiment of a method may be described or depicted in a particular order of occurrences while those skilled in the art will understand that such specificity with respect to sequence is not actually required. It will also be understood that the terms and expressions used in the present specification have the ordinary meaning as is accorded to such terms and expressions with respect to their corresponding respective areas of inquiry and study, except where specific meanings have otherwise been set forth herein.
DETAILED DESCRIPTION OF EMBODIMENTS
[0055] The present invention will now be described with reference to the accompanying drawings, wherein the same reference numerals have been used to identify the same or similar elements throughout the several views.
[0056] With reference now to
[0057] The apparatus 1 may further include a cutting device (not shown), such as a knife or a blade, for cutting the printed medium M transversely across a width thereof to terminate or to define a length of the medium M to be wound or taken up onto the take-up roll R. In particular, when the take-up roll R is detected to have reached its capacity or when the print job is detected as having finished, the cutting device is controlled and operated to cut the medium M to end the length of that printed medium M to be wound onto the current take-up roll R. The step of cutting the continuous medium M in this way therefore forms a trailing edge region E.sub.T and a new leading edge region E.sub.L of the printed medium M. Under the influence of both the pushing forces and pulling forces imparted to the medium M, both the trailing edge region E.sub.T and new leading edge region E.sub.L of the printed medium M continue to travel along the transport path P downstream of the cutter device towards the take-up roll R.
[0058] Referring still to drawing
[0059] On the left side of
[0060] The further guide device 2 and the first clamping device 5 are operated by a control unit or controller 7 which typically includes a processor and one or more sensors (not shown). After the knife or blade of the cutting device cuts the medium M, both the trailing edge region E.sub.T and new leading edge region E.sub.L at the cut continue to move along the transport path P towards the take-up roll R. A sensor, such as an optical sensor, positioned on or adjacent to the first clamping device 5 may be configured to detect the new leading edge region E.sub.L of the medium M. Upon detection of the cut or the leading edge region E.sub.L within, or just downstream of, the jaw members 6, 6, the controller 7 may activate the first clamping device 5 to close and thereby clamp and hold the leading edge region E.sub.L and then also to move the panel member 3 of the further guide device 2 to the second position G.sub.2 to redirect the medium M emerging from printing heads or from a drying and fixing portion of the printing system 100 to the buffer zone B. At the same time, the take-up roll R is still driven in rotation about the axis C to wind up the final portion of the printed medium M having the trailing edge region E.sub.T formed by the cut. An attachment device (not shown) is provided adjacent the take-up roll R to fix or secure the trailing edge region E.sub.T of the medium M to the roll. In this way, the finished or fully-wound take-up roll R is then ready to be removed or discharged from the take-up position P.sub.T and replaced by a new take-up roll R. This may be performed manually by an operator intervention and/or automatically. After the new take-up roll R is mounted in the take-up position P.sub.T, the new leading edge region E.sub.L of the medium M can be released from the first clamping device 5 and the medium M fed or drawn out from the buffer zone to be wound onto the new take-up roll R. Once the buffered portion of the medium is taken up on the roll R, the guide panel 3 is operated to be pivoted back into the first position G.sub.1 to guide the printed medium M along the transport path P towards the take-up roll R as before.
[0061] The embodiment in
[0062] With reference now to
[0063] With reference now also to
[0064] The holder device 32 is configured so that it is rotatable to release or to discharge the take-up roll R from its position on the holder device 32 when the take-up roll R is full or when a print job is finished. In this regard, rotation of the holder device 32 to release or discharge the full take-up roll R also operates to load a new take-up roll R onto the holder device 32 and into the take-up position P.sub.T. More particularly, when the holder member 35 rotates about an axis (not indicated), the first holding portion then moves from the take-up position P.sub.T to the release position P.sub.R to release or eject the full take-up roll R from the holder device 32 to a collector unit 39. The collector unit 39 is designed to collect the full take-up rolls R that are released or discharged from the holder device 32. In this regard, the collector unit 39 may be configured to receive the full take-up rolls R gently via a gradually sloping guide path 40, which stores the take-up rolls R in a sequence corresponding to the order of their release from the holder device 32.
[0065] When first holding portion moves from the take-up position P.sub.T to the release position P.sub.R during rotation of the holder member 35 about the axis O, the second holding portion moves from the loading position P.sub.L to the take-up position P.sub.T and thereby loads or receives a new take-up roll R from the supply 34 onto the holder device 32. As will be apparent from the drawings, when the first holding portion of the holder member 35 rotates from the take-up position P.sub.T to the release position P.sub.R to release or discharge the full take-up roll R from the holder device 32, the third holding portion of the holder member 35 rotates from the release position P.sub.R to the loading position P.sub.L to be position ready for the next take-up roll loading operation.
[0066] The apparatus 30 further includes a controller or control unit 41 (which may be combined or integrated with control unit 7 of apparatus 1) to control the movement of the holder device 32. In particular, the control unit 41 includes a sensor 42 for sensing or detecting when a take-up roll R has reached capacity or is full and needs to be changed. In this regard, the sensor 42 may detect the amount of printed medium M already wound onto the take-up roll in the take-up position P.sub.T; for example, via a thickness of the wound amount of the medium M. Alternatively, or in addition, the control unit 41 may include a sensor 43 for detecting or registering when a print job is finished. In any case, the control unit 41 is configured to send control signals to control movement of the holder device 32 based on the data or information provided by sensors 42, 43. By controlling the movement of the holder device 32 in this way to unloadi.e. to release or dischargea full take-up roll R, the take-up roll handling apparatus 30 then automatically operates to load or to receive a new take-up roll R form the roll supply 34 onto the holder device 32 and directly into the take-up position P.sub.T.
[0067] The printing system 100 of this embodiment further comprises a guide device 20 for guiding the printed medium M towards the take-up roll R in the printing system, and an apparatus 30 for handling the take-up rolls R, and especially for loading and unloading the take-up rolls R in the system 100.
[0068] Thus, referring to
[0069] In this embodiment, the guide device 20 comprises a pair of guide units 21, 21 and each guide unit 21, 21 includes a generally flat first guide member 22, 22 (e.g. rectangular in
[0070] Each of the guide units 21, 21 of the guide device 20 in the embodiment of
[0071]
[0072] The sensor 160 is preferably translatable along the support rail 152 in the width direction D of the medium M. The sensor 160 may be an optical detector, for example a CCD camera or optical scanner already provided on the print head carriage 150 for monitoring the print quality or registration of the print swaths on the medium M. The guide units 121, 121 are moveable in the direction D along the support shaft 125, which forms the axis A. The support surfaces 127, 127 for the medium M are formed by the curved surface of the axis A. In
[0073] Preferably, the guide members 126, 126 are shaped in correspondence to the support surfaces 127, 127. An edge of a guide member 126, 126 adjacent a support surface 127, 127 follows the curvature of said support surface 127, 127.
[0074] Basically, a support surface 127, 127 and an edge of a guide member 126, 126 adjacent said support surface have a similar radius of curvature (or a similar curvature). For example, when the support surface 127, 127 is a tubular surface formed by a roll, the adjacent edge of the guide member 126, 126 is circular with a radius similar to (but slightly exceeding) a radius of the roll forming the support surface 127, 127. This prevents damage to the medium M.
[0075] Alternative to directly transporting the medium M from the guide device 20 to a take-up roll, the medium may be transported to a finishing device (not shown) for applying a treatment to the medium, after which the medium M is transported to the take-up roll. Such a finishing device may comprise a laminator device, a trimmer device, and/or a contour cutter device. Thereby, the medium M may treated before being wound up on the take-up roll.
[0076] The controller 7, 41 is configured to laterally adjust or set the positions of the guide units 122, 122 in correspondence to the determined lateral positions of the side edges of the medium M, as derived from the data provided by the sensor 160. The method performed by the controller is illustrated in
[0077] In another embodiment, the guide units 121, 121 comprise position sensors (not shown) for determining the lateral positions of the guide units 121, 121, such that the lateral position of the medium M (or its edges) on the support surfaces 127, 127 may be derived there from. The controller 7, 41 is then arranged to compare this downstream lateral position of the medium M to the upstream lateral position determined by sensor 160 to derive a skewing angle of the medium M with respect to the transport path P. Preferably, the controller 7, 41 emits an alert to an operator when said skewing exceeds a predefined threshold stored on the processor 7, 41. Further or alternatively, the controller 7, 41 may then laterally move the guide units 121, 121 (and thus the medium M) to re-align the medium M with the transport path P and correct the skewing. Optionally, the controller 7, 41 may stop or slow the transport and printing of the medium M.
[0078] Although specific embodiments of the invention are illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations exist. It should be appreciated that the exemplary embodiment or exemplary embodiments are examples only and are not intended to limit the scope, applicability, or configuration in any way. Rather, the foregoing summary and detailed description will provide those skilled in the art with a convenient road map for implementing at least one exemplary embodiment, it being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope as set forth in the appended claims and their legal equivalents. Generally, this application is intended to cover any adaptations or variations of the specific embodiments discussed herein.
[0079] It will also be appreciated that in this document the terms comprise, comprising, include, including, contain, containing, have, having, and any variations thereof, are intended to be understood in an inclusive (i.e. non-exclusive) sense, such that the process, method, device, apparatus or system described herein is not limited to those features or parts or elements or steps recited but may include other elements, features, parts or steps not expressly listed or inherent to such process, method, article, or apparatus. Furthermore, the terms a and an used herein are intended to be understood as meaning one or more unless explicitly stated otherwise. Moreover, the terms first, second, third, etc. are used merely as labels, and are not intended to impose numerical requirements on or to establish a certain ranking of importance of their objects.
LIST OF REFERENCE SIGNS
[0080] 1 apparatus [0081] 2 further guide device [0082] 3 guide member or panel member [0083] 4 cutting device [0084] 5 first clamping device [0085] 6 first clamping member [0086] 6 first clamping member [0087] 7 control unit or controller [0088] 10 second clamping device [0089] 11 second clamping member [0090] 11 second clamping member [0091] 20 guide device [0092] 21 guide unit [0093] 21 guide unit [0094] 22 first guide member or flange member [0095] 22 first guide member or flange member [0096] 23 substantially planar surface [0097] 23 substantially planar surface [0098] 24 opening or aperture [0099] 24 opening or aperture [0100] 25 shaft or rod [0101] 26 second guide member [0102] 26 second guide member [0103] 27 support surface [0104] 27 support surface [0105] 30 take-up roll handling apparatus [0106] 32 holder device [0107] 33 frame [0108] 34 roll supply [0109] 35 holder member [0110] 36 holding portion [0111] 36 first holding portion [0112] 36 second holding portion [0113] 36 third holding portion [0114] 37 support surface [0115] 38 finger or prong [0116] 39 collector unit [0117] 40 guide path of collector unit [0118] 41 control unit [0119] 42 sensor [0120] 43 sensor [0121] 100 printing system [0122] 101 printing system [0123] 120 guide device [0124] 121 guide unit [0125] 121 guide unit [0126] 122 first guide member or flange member [0127] 122 first guide member or flange member [0128] 123 substantially planar surface [0129] 123 substantially planar surface [0130] 124 opening or aperture [0131] 124 opening or aperture [0132] 125 shaft or rod [0133] 126 second guide member [0134] 126 second guide member [0135] 127 support surface [0136] 127 support surface [0137] 150 print head carriage [0138] 152 support rail [0139] 154 print surface [0140] 160 side edge postion sensor [0141] P transport path [0142] D adjustment direction [0143] A adjustment axis of guide device [0144] R take-up roll or roll core [0145] P.sub.T take-up position [0146] P.sub.R release position [0147] C central or rotational axis of take-up roll [0148] B buffer zone [0149] G.sub.2 second position of the guide member [0150] M Medium [0151] OP Operative position [0152] MP Media feeding position