Adjustable flow regulating element retention mechanism for material processing apparatus
09623420 ยท 2017-04-18
Inventors
- Henry Scott Dobrovosky (Skaneateles, NY, US)
- Richard James O'Neal (Bay Minette, AL, US)
- Bret Xavier Faircloth (Mobile, AL, US)
Cpc classification
B02C13/20
PERFORMING OPERATIONS; TRANSPORTING
B02C13/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
B02C13/28
PERFORMING OPERATIONS; TRANSPORTING
B02C13/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A material collider apparatus includes at least one rotor disposed for rotational movement having a plurality of circumferentially disposed pockets, each of the pockets retaining a portion of a flow velocity regulator and an adjustable retention mechanism. The adjustable retention mechanism includes a first wedge portion and a second wedge portion, the wedge portion each having inclined surfaces that are engaged with one another. An actuating member is disposed through the first and second wedge portions, in which the second wedge portion includes a mounting surface in contact with an edge of the velocity regulator and the first wedge portion includes a mounting surface in contact with an edge surface of the pocket. The second wedge portion is movable relative to said first wedge portion when the actuating member is engaged, thereby permitting tightening and release of the velocity regulator in a defined rotor pocket.
Claims
1. In combination, an adjustable mechanism for retaining and releasing a flow velocity regulator in a material collider apparatus, the material collider apparatus comprising: at least one rotor disposed for rotational movement and having a plurality of circumferentially disposed pockets, each of the pockets retaining a portion of a flow velocity regulator and the adjustable mechanism, the adjustable mechanism comprising: a first wedge portion having an upper block flange, a second wedge portion, each of the first and second wedge portions having inclined surfaces that are engaged with one another and an axial through opening including an elongated slot disposed along the inclined surface, each of the axial through openings of the first and second wedge portions being aligned with one another, and a tensioning member disposed through the aligned openings of the first and second wedge portions, in which the second wedge portion includes a mounting surface opposite the inclined surface in contact with an edge of the flow velocity regulator, a lateral surface of the upper block flange of the first wedge portion also in contact with the edge of the flow velocity regulator, and wherein an opposite portion of the upper block flange is fitted within a recess at the top of the pocket against a formed shoulder wherein the second wedge portion is movable relative to said first wedge portion when the tensioning member is tightened or loosened within the aligned openings, thereby permitting tightening and release of the flow velocity regulator and wherein the first wedge portion is prevented from movement when the tensioning member is advanced in the tightening direction.
2. The adjustable mechanism of claim 1, in which the first and second wedge portions each include a pivot pin through which the tensioning member is advanced, the pivot pin being transversely mounted relative to the tensioning member and including openings to permit the passage of the tensioning member therethrough.
3. The adjustable mechanism of claim 1, wherein the tensioning member is a threaded fastener.
4. The adjustable mechanism of claim 1, in which the flow velocity regulator comprises a shank having a outwardly tapering portion that is disposed within the pocket and in which the outwardly tapering portion compressively engages a wall of one of the wedge portions based on linear advancement of the tensioning member.
5. A material collider apparatus comprising: a pair of rotors disposed in parallel relation within a housing, each of the rotors being disposed for rotation; a plurality of flow regulating elements referred to as velocity regulators extending radially from the rotors in a spaced relation, the rotors including a plurality of pockets that individually retain an impact plate; and an adjustable retaining mechanism disposed within each pocket adjacent to a velocity regulator, the adjustable retaining mechanism comprising: a first wedge portion having an upper block flange, and a second wedge portion, each of the first and second wedge portions having inclined surfaces that are engaged with one another and a through axial opening, a portion of the opening being defined by an elongated slot defined along the inclined surface, the through axial openings of the first and second wedge members being aligned with one another, and a tensioning member disposed through first and second wedge portions, in which the second wedge portion includes a mounting surface in contact with an edge of the velocity regulator and the upper block flange of the first wedge portion includes a lateral surface in contact with the edge of the velocity regulator, the upper block flange further including a portion opposite the lateral surface relative to the opening that is retained within a recess at the top of the pocket and against a shoulder wherein the second wedge portion is movable relative to said first wedge portion when the tensioning member is engaged, thereby permitting tightening and release of the velocity regulator in a defined pocket and in which the first wedge portion is prevented from movement when the tensioning member is advanced in the tightening direction.
6. The apparatus of claim 5, in which the first and second wedge portions each include a pivot pin through which the tensioning member is advanced, the pivot pin being transversely mounted relative to the tensioning member and including openings to permit the passage of the tensioning member therethrough.
7. The apparatus of claim 5, wherein the tensioning member is a threaded fastener.
8. The apparatus of claim 5, in which each velocity regulator comprises a shank having a outwardly tapering portion that is disposed within the pocket and in which the outwardly tapering portion compressively engages a wall of one of the wedge portions based on movement of the tensioning member.
9. A material colliding apparatus comprising: a housing; at least one rotor disposed within the housing, the at least one rotor having a plurality of rotor blades; a plurality of flow velocity regulators individually disposed within machined pockets formed in the at least one rotor in a predetermined arrangement to promote reduction of material; and a corresponding plurality of retaining mechanisms for retaining the flow velocity regulators within the machined pockets, each retaining mechanism comprising a pair of opposing wedge blocks and a tensioning member disposed through the opposing wedge blocks, the pair of wedge blocks comprising a first wedge block and a second wedge block wherein each of the wedge blocks include an inclined surface engaged in contact and a through axial opening that accommodates the tensioning member including an elongated slot disposed along the inclined surfaces and wherein the second wedge block includes a lateral surface in contact with an edge of the flow velocity regulator and the first wedge block includes an upper flange having a lateral surface in contact with the edge of the flow velocity regulator wherein an opposite portion of the upper flange is disposed within a recess at the top of the pocket and against a formed shoulder, thereby preventing movement of the first wedge portion when the tensioning member is advanced in a tightening direction.
10. The apparatus of claim 9, in which each retaining mechanism is adjustable to control movement of one of the wedge blocks relative to the other wedge block through corresponding movement of the tensioning member.
11. A method for enabling retention and release of a flow velocity regulator in a material collider apparatus, the method comprising: providing a rotor having a plurality of machined pockets; providing a plurality of flow velocity regulators sized for reception by the plurality of pockets; providing a corresponding plurality of adjustable retaining mechanisms that are sized for reception with a said flow velocity regulator within a said pocket of the rotor, each retaining mechanism comprising: a first wedge portion having an upper block flange, and a second wedge portion, each of the first and second wedge portions having inclined surfaces that are engaged with one another and a through axial opening, wherein the through axial opening of each wedge portion is aligned with one another, including an elongated slot disposed along the inclined surfaces of each wedge portion, and a tensioning member disposed through the through opening of the first and second wedge portions, in which the second wedge portion and the upper block flange of the first wedge portion each include a mounting surface in contact with an edge of the flow velocity regulator and the upper block flange further includes a portion retained against a recessed shoulder at the top of the pocket wherein the second wedge portion is movable relative to said first wedge portion when the tensioning member is tightened and loosened, thereby permitting tightening and release of the flow velocity regulator in a defined pocket and wherein the first wedge portion is prevented from movement when the tensioning member is tightened.
12. The method of claim 11, in which relative movement of the first and second wedge portions based on engagement of the tensioning member causes a change in the relative width of the adjustable mechanism in order to effect compressive force onto the velocity regulator.
13. The method of claim 11, wherein the pocket includes a tapered side wall for engaging a tapered edge of the flow velocity regulator opposite the edge engaged by the first and second wedge portions.
14. The apparatus of claim 9, wherein the pocket includes a tapered side wall for engaging a tapered edge of the flow velocity regulator opposite the edge engaged by the first and second wedge portions.
15. The apparatus of claim 9, wherein the pocket is defined by a first recessed portion that retains the flow velocity regulator and a second adjacent recessed portion that retains the retaining mechanism and in which a bottom surface of the first recessed portion is defined by a taper.
16. The method of claim 11, wherein the pocket is defined by a first recessed portion that retains the flow velocity regulator and a second adjacent recessed portion that retains the retaining mechanism and in which a bottom surface of the first recessed portion is defined by a taper.
17. The apparatus of claim 5, wherein the pocket is defined by a first recessed portion that retains the flow velocity regulator and a second adjacent recessed portion that retains the retaining mechanism and in which a bottom surface of the first recessed portion is defined by a taper.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(9) The following relates to an exemplary embodiment of a material collider apparatus, such as a hammermill, that is used for the processing and reduction of various materials such as concrete, wood and the like. More specifically, this description relates to an adjustable retaining mechanism used with a plurality of individual flow regulating elements herein referred to as velocity regulators that are secured within at least one rotor of an exemplary material collider apparatus. It will be readily apparent that a myriad of other suitable materials processing apparatus that employ at least one rotary element and flow regulating elements could be contemplated for use with the herein described retaining mechanism. In addition and throughout the course of discussion, a number of various terms such as front, back, distal, proximal. upper, lower, upward and downward among others, are frequently used in order to provide a suitable frame of reference in regard to the accompanying drawings. These terms are not intended to limit the scope of the invention, including the attached claims, except where so expressly indicated. Still further, the drawings are provided to more clearly show the salient features of the herein described apparatus, including the adjustable retaining mechanism. To that end, the reader should not rely upon any particular scaling that is employed by the drawings, unless where specifically indicated.
(10) For purposes of background, pulverizing and other material collider apparatus, such as hammermills, are generally constructed with a plurality of individual impact blades that are mounted onto at least one rotor that is supported for rotation, the latter being connected to a motorized drive train including a drive shaft extending through a center axis of the rotor(s). As the rotor turns, the correspondingly rotated impact blades and more specifically a leading edge thereof come into engagement with material flowing therethrough that is to be reduced in size. The impact blades are manufactured from materials that possess a sufficient degree of hardness to deliver a force that deflects and drives the material outwardly along a preferred path through the apparatus and into screens that are provided into and circumscribing at least a portion of the interior surface of an assembly housing. The size of particulate material can therefore be controlled by the size of the apertures of the screen against which the rotating impact blades force the material. Exemplary embodiments of hammermills are disclosed in U.S. Pat. Nos. 5,904,306, 5,842,653, 5,377,919, and 3,627,212.
(11) With reference to
(12) Referring to
(13) In addition, an adjustable retaining mechanism 150 is disposed for placement in each pocket 118 along with a flow regulating element (i.e., a velocity regulator 130). As described herein, the adjustable retaining mechanism 150 is provided for securing, retaining and permitting replacement of velocity regulators 130 used in connection with the herein described material collider apparatus 100.
(14) Details relating to each of the velocity regulators 130 and the adjustable retaining mechanism 150 are herein described in accordance with this exemplary embodiment: First and still referring to
(15) Referring to
(16) The upper portion 153 of the first wedge block 152 is a rectilinear section defined by the top surface 155, the bottom surface 157 and four lateral surfaces 167 defining an anvil-like shape. More specifically and according to this embodiment, the thickness (i.e., the distance between the top surface 155 and the bottom surface 157 of the upper portion 153) is at a minimum on a trailing side 167 and gradually increases to a maximum on a leading side 153 thereof. The bottom surface 157 of the upper portion 153 further includes trailing and leading flanges 168, 169 proximate the wedge-shaped lower portion 159. An elongated slot 170 extends over a majority of the inclined surface 161 of the first wedge block 152 and further extends to a center opening 172 which is provided in the top surface 155 of the upper portion 153.
(17) The second wedge block 154 is somewhat similar in terms of its construction to that of the wedge-shaped lower portion 159 of the first wedge block 152. An inclined surface 173 is formed between a base section 175 of the second wedge block 154 and a flat upper surface 179. The remainder of the wedge block 154 is substantially formed as a curvi-linear contoured section 177. The thickness of the wedge block 154 according to this embodiment is at a maximum at the base section 175 and decreases due to the taper in the inclined surface 173 to a minimum at the upper flat surface 179 thereof. An elongated slot 181 (shown in phantom) is also formed in the inclined surface 173 of the second wedge block 154, similarly extending over the majority thereof and extending through an opening formed in the base section 175. According to the exemplary embodiment, each of the inclined surfaces 161, 173 are angled approximately 5 degrees, although this parameter can be suitably varied.
(18) The first and second wedge blocks 152, 154 are arranged according to the herein described mechanism 150 such that the inclined surface 161 of the first wedge block 162 is in direct frictional engagement with the inclined surface 173 of the second wedge block 154 and the elongated slots 170, 181 are aligned with one another. Each of the first and second wedge blocks 152, 154 further include a pivot pin disposed therein. More specifically and according to this exemplary embodiment, a first pivot pin 184 is disposed beneath the upper section 153 of the first wedge block 152 and a second pivot pin 188 is disposed adjacent the base section 175 of the second wedge block 154. The pivot pins 184, 188 are securably attached in each wedge block 152, 154 and arranged such that the primary axis of each pin is transverse to the major dimensions of the first and second wedge blocks 152, 154. Each of the pivot pins 184, 188 include respective through openings 189 aligned with the elongated slots 170, 181 that are sized to permit the passage of a tensioning or actuating member 190. The tensioning member 190 according to this exemplary embodiment is defined by a threaded shank 194 sized to fit through each of the aligned slots 170, 181 of the engaged wedge blocks 152, 154, as well as the transverse openings 189 provided in each of the pivot pins 184, 188. The tensioning member 190 is further defined by a countersunk head 195 that is accessible through the center opening 172 provided in the upper portion 153 of the first wedge block 152 and snap ring groove enabling quick extraction of the outer most wedge block 152.
(19) Referring to
(20) According to this embodiment, the portion of the rotor pocket 118 that retains the adjustable retaining mechanism 150 has a larger (deeper) depth dimension than the portion of the pocket 118 that is configured for retaining the velocity regulator 130. An intermediate step or wall 127 separates the bottom bearing surfaces 122 and 126. In addition, the side walls 120 at the leading edge of the pocket 118 are contoured and rounded to be complementary to the leading edge 136 of the velocity regulator shank 132 and the side wall 124 of the defined pocket 118 includes an upper ledge 129.
(21) In terms of assembly and as shown in
(22) In operation and by turning the tensioning member 190 in a first predetermined direction (i.e., clockwise),
(23) Referring to
(24) As a result of this action upon the tensioning member 190, the first wedge block 152 and more specifically the upper portion 153 is released from the upper ledge 129 of the pocket 118 permitting the velocity regulator 130 to be released from the pocket 118 of the rotor 110 as further shown in
(25) In terms of overall operation and referring to
PARTS LIST FOR FIGS. 1-8
(26) 100 hammermill 104 lower housing frame 105 port 107 upper cover liner 108 drive shaft 109 upper housing frame 110 first rotor 111 bearing 112 second rotor 113 bearing 115 rotor plates 117 center openings 118 slots or pockets 120 side walls, pocket end 122 bottom surface 124 side walls, pocket end 126 bottom surface 127 intermediate wall or step 129 upper ledge 130 velocity regulator 132 body or shank 134 shank trailing edge 135 abrasive resistant tile 136 shank leading edge 140 upper base edge 142 bottom base edge 150 retaining mechanism 152 first wedge block 153 upper portion 154 second wedge block 155 top surface 157 bottom surface 159 wedge-shaped lower portion 161 inclined surface 163 planar surface 165 flat lower surface 167 lateral surfaces 168 flange, trailing edge 169 flange, leading edge 170 elongated slot 172 center opening 173 inclined surface 175 base portion 177 contoured section 179 flat surface, upper 181 elongated slot 184 first pivot pin 188 second pivot pin 189 through openings 190 tensioning member 194 shank, threaded 195 head, countersunk 200 snap ring
(27) It will be readily apparent that there are a number of variations and modifications that will be apparent to one of sufficient skill employing the herein described concepts and in accordance with the following claims.