Sheet feeder and image forming apparatus
09624057 ยท 2017-04-18
Assignee
Inventors
Cpc classification
B65H2404/60
PERFORMING OPERATIONS; TRANSPORTING
B65H2405/1136
PERFORMING OPERATIONS; TRANSPORTING
B65H1/266
PERFORMING OPERATIONS; TRANSPORTING
G03G15/6511
PHYSICS
G03G2215/0132
PHYSICS
B65H5/36
PERFORMING OPERATIONS; TRANSPORTING
B65H3/66
PERFORMING OPERATIONS; TRANSPORTING
B65H2405/13
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H5/36
PERFORMING OPERATIONS; TRANSPORTING
B65H3/66
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A sheet feeder includes a sheet feeding unit configured to feed a sheet from a sheet storage case in a sheet feeding direction orthogonal to a loading direction in which the sheet storage case is loaded into an apparatus main body, and a conveying guide configured to guide the sheet fed by the sheet feeding unit. The conveying guide includes a first guide segment included in the apparatus main body and a second guide segment included in the sheet storage unit. The sheet feeder further includes an edge guide member disposed at an end of the first guide segment. The edge guide member has a guide surface that allows reaction force including a directional force component acting upward and a directional force component acting in a direction opposite to the sheet feeding direction to be generated when the sheet partly projecting from the sheet storage case abuts the guide surface.
Claims
1. A sheet feeder comprising: a sheet storage unit that stores a sheet, the sheet storage unit being loadable into an apparatus main body; a sheet feeding unit configured to feed the sheet from the sheet storage unit in a second direction orthogonal to a first direction in which the sheet storage unit is loaded into the apparatus main body; a conveying guide configured to guide the sheet fed in the second direction by the sheet feeding unit, the conveying guide including a first guide segment included in the apparatus main body and a second guide segment included in the sheet storage unit, the second guide segment being aligned with the first guide segment in the first direction while the sheet storage unit is loaded in the apparatus main body; and an edge guide member disposed at an upstream end of the first guide segment in the first direction, the edge guide member having a guide surface shaped to, when the sheet abuts the guide surface, generate reaction force including a directional force component acting upward and a directional force component acting in a direction opposite to the second direction.
2. The sheet feeder according to claim 1, wherein the guide surface is part of a conical surface.
3. The sheet feeder according to claim 2, wherein the conical surface is based on a virtual cone, wherein the virtual cone has a vertex that is disposed adjacent to a lowest point of the sheet feeding unit and that is located upstream of the lowest point in the second direction, and wherein the first guide segment and the second guide segment each have a sheet guide surface, and the virtual cone is disposed such that the conical surface does not project upwardly beyond an extension of the sheet guide surface of each of the first and second guide segments.
4. The sheet feeder according to claim 1, wherein the guide surface includes a plurality of flat facets including a first facet at which the directional force component of the reaction force, generated when the sheet abuts the guide surface, acts upward, a second facet at which the directional force component of the reaction force acts in the direction opposite to the second direction, and a third facet that is connected to the first and second facets and that allows the reaction force including the directional force component acting upward and the directional force component acting in the direction opposite to the second direction to be generated when the sheet abuts the guide surface.
5. The sheet feeder according to claim 1, wherein the first guide segment and the second guide segment each have a sheet guide surface, and the sheet guide surfaces of the first and second guide segments are substantially identical to each other in shape, and wherein while the sheet storage unit is loaded in the apparatus main body, the sheet guide surfaces of the first and second guide segments are substantially flush with each other.
6. The sheet feeder according to claim 5, wherein the first guide segment included in the apparatus main body extends from a downstream side of the sheet storage unit in the first direction to substantially a middle of a sheet conveyance area, and wherein the edge guide member is disposed at the end of the first guide segment adjacent to the middle of the sheet conveyance area.
7. The sheet feeder according to claim 1, wherein the sheet storage unit has a recess that receives the first guide segment while the sheet storage unit is loaded in the apparatus main body.
8. The sheet feeder according to claim 1, wherein the sheet feeding unit faces the first guide segment while the sheet storage unit is loaded in the apparatus main body.
9. A sheet feeder comprising: a sheet storage unit that stores a sheet, the sheet storage unit being loadable into an apparatus main body; a sheet feeding unit configured to feed the sheet from the sheet storage unit in a second direction orthogonal to a first direction in which the sheet storage unit is loaded into the apparatus main body; a conveying guide configured to guide the sheet fed in the second direction by the sheet feeding unit, the conveying guide including a first guide segment included in the apparatus main body and a second guide segment included in the sheet storage unit, the second guide segment being aligned with the first guide segment in the first direction while the sheet storage unit is loaded in the apparatus main body; and an edge guide member that is disposed at an upstream end of the first guide segment in the first direction and against which the sheet partly projecting from the sheet storage unit is allowed to abut during loading of the sheet storage unit into the apparatus main body, the edge guide member having a guide surface that raises projecting part of the sheet and moves the sheet in a direction opposite to the second direction simultaneously or continuously.
10. The sheet feeder according to claim 9, wherein the guide surface is part of a conical surface.
11. The sheet feeder according to claim 9, wherein the guide surface is a combination of flat facets at different inclination angles in different inclination directions.
12. The sheet feeder according to claim 9, wherein the sheet storage unit has a recess that receives the first guide segment while the sheet storage unit is loaded in the apparatus main body.
13. The sheet feeder according to claim 9, wherein the sheet feeding unit faces the first guide segment while the sheet storage unit is loaded in the apparatus main body.
14. An image forming apparatus comprising: an apparatus main body; a sheet feeder including a sheet storage unit that stores a sheet, the sheet storage unit being loadable into the apparatus main body, a sheet feeding unit configured to feed the sheet from the sheet storage unit in a second direction orthogonal to a first direction in which the sheet storage unit is loaded into the apparatus main body, a conveying guide configured to guide the sheet fed in the second direction by the sheet feeding unit, the conveying guide including a first guide segment included in the apparatus main body and a second guide segment included in the sheet storage unit, the second guide segment being aligned with the first guide segment in the first direction while the sheet storage unit is loaded in the apparatus main body, and an edge guide member disposed at an upstream end of the first guide segment in the first direction, the edge guide member having a guide surface shaped to, when the sheets abuts the guide surface, generate reaction force including a directional force component acting upward and a directional force component acting in a direction opposite to the second direction; and an image forming unit configured to form an image on the sheet fed from the sheet feeder.
15. An image forming apparatus comprising: an apparatus main body; a sheet feeder including a sheet storage unit that stores a sheet, the sheet storage unit being loadable into the apparatus main body, a sheet feeding unit configured to feed the sheet from the sheet storage unit in a second direction orthogonal to a first direction in which the sheet storage unit is loaded into the apparatus main body, a conveying guide configured to guide the sheet fed in the second direction by the sheet feeding unit, the conveying guide including a first guide segment included in the apparatus main body and a second guide segment included in the sheet storage unit, the second guide segment being aligned with the first guide segment in the first direction while the sheet storage unit is loaded in the apparatus main body, and an edge guide member that is disposed at an upstream end of the first guide segment in the first direction and against which the sheet partly projecting from the sheet storage unit is allowed to abut during loading of the sheet storage unit into the apparatus main body, the edge guide member having a guide surface that raises projecting part of the sheet and moves the sheet in a direction opposite to the second direction simultaneously or continuously; and an image forming unit configured to form an image on the sheet fed from the sheet feeder.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE EMBODIMENTS
(12) A general embodiment of the present invention will be described. An exemplary configuration of a color image forming apparatus (copier) including a sheet feeder according to the general embodiment will now be described with reference to
(13) As illustrated in
(14) The apparatus main body 102 accommodates the image forming section 105 for forming an image on a sheet. The image forming section 105 forms an image on a sheet by using electrophotography. The image forming section 105 includes image forming units 106 for different colors (yellow, magenta, cyan, and black). The image forming units 106 each include a photoconductive drum. A toner image is formed on the photoconductive drum of each of the image forming units 106 in accordance with image data from the image reader 104 or an external input unit. The formed toner images are sequentially subjected to primary transfer to an intermediate transfer member (intermediate transfer belt) 108. The toner images transferred to the intermediate transfer member 108 are subjected to secondary transfer to a sheet by a transfer roller 110. The sheet with the secondarily transferred toner images is conveyed to a fixing section 112, where the toner images are fixed to the sheet.
(15) The apparatus main body 102 accommodates, in lower part, a plurality of sheet feeders 50 for feeding stored sheets one by one to the image forming section 105. The sheet feeders 50 each include a sheet storage case 5, serving as a sheet storage unit that stores sheets and is loadable into and unloadable from the apparatus main body 102, and a sheet feeding unit 4 for separating sheets one by one and feeding the separated sheet from the sheet storage case 5.
First Embodiment
(16) The entire structure of a sheet feeder 50 according to a first embodiment will be described with reference to
(17) As illustrated in
(18) The sheet storage case 5 includes a side regulating plate (not illustrated) that regulates the position of a side edge (edge orthogonal to the sheet feeding direction) of a sheet bundle stored, and further includes a trailing edge regulating plate (not illustrated) that regulates a trailing edge of the sheet bundle. These regulating plates position the stored sheet bundle at a sheet storage position in the sheet storage case 5. The sheet storage case 5 further includes a sheet supporting member (lifting plate) 59 that supports the stored sheet bundle and raises the uppermost sheet S of the sheet bundle to a position at which the sheet S can be fed by the sheet feeding unit 4. The sheet supporting member 59 is located at a low level before the sheet storage case 5 is loaded into the apparatus main body 102. After the sheet storage case 5 is loaded in the apparatus main body 102, the sheet supporting member 59 is moved to a higher level by a lifter mechanism (not illustrated).
(19) The sheet storage case 5 is loadable into and unloadable from the apparatus main body 102 in a widthwise direction Y orthogonal to the sheet feeding direction, indicated at X, (second direction) in which the sheet S is fed. The sheet storage case 5 is loaded into the apparatus main body 102 in a first direction (hereinafter, also referred to as a loading direction). The sheet storage case 5 further includes a leading-edge wall 6 for regulating the position of a leading edge of the bundle of sheets stacked in the sheet storage case 5. The leading-edge wall 6 is located at a downstream end of the sheet storage case 5 in the sheet feeding direction X. The sheet feeder 50 further includes a conveying guide 7 for guiding a sheet fed by the sheet feeding unit 4. The conveying guide 7 is located downstream of the sheet storage case 5 in the sheet feeding direction X.
(20) The conveying guide 7 extends along one end of the sheet storage case 5 in the widthwise direction Y. The conveying guide 7 includes a second guide segment 71 and a first guide segment 72. The second guide segment 71 is integrated with upstream part of the sheet storage case 5 in the loading direction. The first guide segment 72 is located at the back of the apparatus main body 102. In other words, the conveying guide 7 includes the two guide segments, the second guide segment 71 included in the sheet storage case 5 and the first guide segment 72 included in the apparatus main body 102. The second guide segment 71 is aligned with the first guide segment 72 in the widthwise direction Y while the sheet storage case 5 is loaded in the apparatus main body 102. The first guide segment 72 extends from a downstream side of the sheet storage case 5 in the loading direction to an area in the vicinity of upstream ends (closer to the viewer in
(21) The sheet feeding unit 4 is disposed in substantially the middle (or a position corresponding to the middle of the sheet storage case 5 in the widthwise direction Y) of a sheet conveyance area in the widthwise direction Y. The first guide segment 72 and the second guide segment 71 are accordingly separated from each other at substantially the middle of the sheet conveyance area in the widthwise direction Y. The second guide segment 71 and the first guide segment 72 each have a sheet guide surface that slopes. The sheet guide surfaces of the second guide segment 71 and the first guide segment 72 have substantially the same shape. The second guide segment 71 and the first guide segment 72 are aligned with each other in the widthwise direction Y while the sheet storage case 5 is loaded in the apparatus main body 102.
(22) A nip guide member 74 for guiding the sheet S fed by the pickup roller 1 to the nip between the feed roller 2 and the separation roller 3 is fixed to the first guide segment 72. The nip guide member 74 is a thin plate of, for example, metal or plastic, and is elastically deformable. The sheet guide surfaces of the first guide segment 72 and the second guide segment 71 are substantially flush with a sheet guide surface of the nip guide member 74.
(23) Referring to
(24) The sheet feeder 50 according to the present embodiment will be further described with reference to
(25) As described above, the second guide segment 71 included in the sheet storage case 5 does not extend all along the end (facing the leading edge of the sheet bundle) of the sheet storage case 5 in the widthwise direction Y. The first guide segment 72, located farther from the viewer in
(26) As described above, the conveying guide 7 is composed of the segment included in the sheet storage case 5 and the segment included in the apparatus main body 102. In addition, the leading-edge wall 6 is composed of the segment included in the sheet storage case 5 and the segment included in the apparatus main body 102. The reason why each of the conveying guide 7 and the leading-edge wall 6 is composed of the segment included in the sheet storage case 5 and the segment included in the apparatus main body 102 will now be described.
(27) For example, if the conveying guide 7 is integrated with the end of the sheet storage case 5 such that the conveying guide 7 extends along the conveyance area, where the sheet S is conveyed, in the widthwise direction Y, the conveying guide 7 may interfere with the sheet feeding unit 4 when the sheet storage case 5 is loaded into the apparatus main body 102 in the widthwise direction Y. Specifically, when the sheet storage case 5 is loaded into the apparatus main body 102, the conveying guide 7 may hit the sheet feeding unit 4 depending on the mounting position of, for example, a rail for guiding movement of the sheet storage case 5 in the apparatus main body 102, variations in size of components, or variation in mounting position of the sheet feeding unit 4. To prevent interference between the sheet storage case 5 and the conveying guide 7, a space would have to be formed in the sheet feeding direction X between the sheet storage case 5 and the conveying guide 7. The sheet storage case 5 therefore would have to be far enough away from the sheet feeding unit 4, resulting in an increase in size of the sheet feeder.
(28) According to the present embodiment, the second guide segment 71 is integrated with the upstream part of the sheet storage case 5 in the loading direction such that the second guide segment 71 is located in an area where the rollers 1, 2, and 3 of the sheet feeding unit 4 are not arranged. The first guide segment 72 is included in the apparatus main body 102 such that the first guide segment 72 is located in downstream part of the sheet storage case 5 in the loading direction. In addition, the sheet storage case 5 has the recess 5a that is located in the downstream part of the sheet storage case 5 in the loading direction so as to avoid the first guide segment 72 in order to prevent the interference between the first guide segment 72 and the sheet storage case 5. As described above, the conveying guide 7 is divided into the segment included in the sheet storage case 5 and the segment included in the apparatus main body 102, and the leading-edge wall 6 is also divided into the segment included in the sheet storage case 5 and the segment included in the apparatus main body 102. The division eliminates a likelihood that the sheet storage case 5 may hit the sheet feeding unit 4 when the sheet storage case 5 is loaded into the apparatus main body 102. Consequently, the space between the sheet storage case 5 and the sheet feeding unit 4 can be reduced, resulting in a reduction in size of the sheet feeder.
(29) The above-described configuration can eliminate or reduce an increase in size of the sheet feeder 50. Additionally, the configuration allows a downstream end of the conveying guide 7 in the sheet feeding direction X to be located downstream of the nip between the feed roller 2 and the separation roller 3, thus enabling the sheet S to be stably guided.
(30) Under conditions where the sheet storage case 5 is unloaded from the apparatus main body 102, however, the leading edges of the stored sheets S are not effectively regulated in the recess 5a. As illustrated in
(31) It is therefore necessary to place an anti-catching member for preventing catching the sheet S at the end (facing the second guide segment 71) of the first guide segment 72 adjacent to the middle of the sheet storage case 5 in the widthwise direction Y.
(32) Features of the sheet feeder 50 according to the first embodiment will now be described with reference to
(33) An edge guide member 10 is disposed at the end of the first guide segment 72 of the conveying guide 7. The edge guide member 10 has an arcuate surface 10A, serving as a guide surface for preventing catching the back-side leading edge corner S1 of the sheet S. The edge guide member 10 is located on an upstream side of the first guide segment 72 in the loading direction. The arcuate surface 10A of the edge guide member 10 is arcuate or curved relative to the loading direction and the sheet feeding direction X. The edge guide member 10 may be integrated with the first guide segment 72. Alternatively, the edge guide member 10 may be a separate member having a guide surface and be joined to the first guide segment 72.
(34) The arcuate surface 10A, serving as a guide surface, is located at a position where the back-side leading edge corner S1 of the sheet S can abut the arcuate surface 10A. When the leading edge corner S1 abuts the arcuate surface 10A, the sheet S receives reaction force from the arcuate surface 10A at an abutment position P. As illustrated in
(35) When the leading edge corner S1 of a sheet S abuts the arcuate surface 10A, therefore, the leading edge corner S1 of the sheet S receives force acting upward from the arcuate surface 10A and force acting in the direction opposite to the sheet feeding direction X. Consequently, when the leading edge corner S1 of the sheet S abuts the arcuate surface 10A, the leading edge corner S1 of the sheet S is raised and is moved in the direction opposite to the sheet feeding direction X (i.e., the direction in which the sheet S is returned to the sheet storage case 5).
(36) Referring to
(37) As described above, the edge guide member 10, located at the end of the first guide segment 72 adjacent to the middle of the sheet storage case 5 in the widthwise direction Y, has the arcuate surface 10A. If the leading edge corner S1 of the sheet S is left projecting from the sheet storage case 5 and the sheet storage case 5 is loaded into the apparatus main body 102, the sheet S will not be damaged. The reason is that when the leading edge corner S1 of the sheet S abuts the conical surface including the arcuate surface 10A during loading of the sheet storage case 5 into the apparatus main body 102, the leading edge corner S1 of the sheet S is raised and is moved in the direction opposite to the sheet feeding direction X. Additionally, when the raised leading edge corner S1 of the sheet S is moved onto the guide surface of the nip guide member 74, the projecting back-side leading edge corner S1 of the sheet S moves downward under its own weight on the sloping surface of the nip guide member 74. Thus, the sheet S having the leading edge corner S1 projecting in the sheet feeding direction X is further moved in the direction in which the sheet S is returned to the sheet storage case 5.
(38) As described above, the vertex of the virtual cone 101 including the arcuate surface 10A is located adjacent to the lowest point 13 of the feed roller 2 in the sheet feeding direction X, and is also located upstream of the lowest point 13 in the sheet feeding direction X. This arrangement reduces a likelihood that, when the arcuate surface 10A raises the leading edge corner S1 of the sheet S, the sheet S, which may significantly jumps, would abut the feed roller 2.
(39) As described above, when the sheet storage case 5 is loaded into the apparatus main body 102, the sheet S partly projecting from the sheet storage case 5 abuts the arcuate surface 10A, so that the sheet S receives force by which the sheet S is raised and force by which the sheet S is returned to the sheet storage case 5. Thus, the sheet S is rotated and moved to the sheet storage position. Additionally, since the leading edge corner S1 of the sheet S abuts the smooth arcuate surface 10A when the sheet S is raised and moved, the leading edge corner S1 of the sheet S is not damaged.
(40) Consequently, a sheet can be prevented from being caught by the conveying guide 7, thus preventing any damage to the sheet. Additionally, the sheet can be prevented from changing its orientation, thus preventing sheet misfeed.
Second Embodiment
(41) A second embodiment will be described with reference to
(42) This configuration allows the back-side leading edge corner S1 of a stored sheet S to abut the third facet 17 of the multi-faceted guide surface 14A, disposed at the end of the first guide segment 72 of the conveying guide 7, during loading of the sheet storage case 5 into the apparatus main body 102. The leading edge corner S1 of the sheet S abutted the third facet 17 is raised and is moved in the direction opposite to the sheet feeding direction X. The leading edge corner S1 of the sheet S is further raised by the first facet 15, and is further moved in the direction opposite to the sheet feeding direction X by the second facet 16. Thus, the sheet S is moved so as to return to the sheet storage case 5 as described in the first embodiment. Consequently, the sheet S can be prevented from being caught by the conveying guide 7, thus preventing any damage to the sheet S. Additionally, the sheet S can be prevented from changing its orientation, thus preventing sheet misfeed.
(43) The above-described first and second embodiments will now be described in more detail.
(44) The edge guide member (10, 14) at the end of the first guide segment 72 of the conveying guide 7 has the guide surface (the arcuate surface 10A, the multi-faceted guide surface 14A), and prevents the leading edge corner S1 of a projecting sheet S from being caught during loading of the sheet storage case 5 into the apparatus main body 102. The followings are of importance to the guide surface.
(45) If the guide surface is shaped to merely raise part of the sheet S projecting from the sheet storage case 5, the leading edge of the raised sheet may be caught by the sheet feeding unit 4 disposed above the sheet. Furthermore, if the guide surface is shaped to merely move part of the sheet S projecting from the sheet storage case 5 in the direction opposite to the sheet feeding direction X, a large force may be applied to the sheet S when the leading edge of the sheet S abuts the guide surface, resulting in damage to the sheet S.
(46) The guide surface at the end of the first guide segment 72, therefore, has to raise the back-side leading edge corner S1 of the sheet S projecting from the sheet storage case 5 and move the sheet S in the direction opposite to the sheet feeding direction X simultaneously or continuously as the sheet storage case 5 is loaded into the apparatus main body 102. Specifically, the guide surface disposed at the first guide segment 72 of the conveying guide 7 is required to raise the leading edge corner S1 of the sheet S and move the sheet S in the direction in which the sheet S is returned to the sheet storage case 5. The term continuously as used herein refers to an action in which raising the leading edge corner S1 of the sheet S and moving the sheet S in the direction opposite to the sheet feeding direction X are performed not at exactly the same time but substantially simultaneously, or sequentially. In some embodiments, the guide surface is formed so that the guide surface raises the leading edge corner S1 of the sheet S and then moves the sheet S in the direction opposite to the sheet feeding direction X in a continuous manner.
(47) In the first embodiment, the guide surface is the conical surface. The conical surface can raise the leading edge corner S1 of the sheet S and return the sheet S to the sheet storage case 5 simultaneously or continuously. Similarly, in the second embodiment, the guide surface includes many flat facets that face in different directions and, accordingly, can raise the back-side leading edge corner S1 of the sheet S and return the sheet S to the sheet storage case 5 simultaneously or continuously. Consequently, the sheet S can be prevented from being caught by the conveying guide 7, thus preventing any damage to the sheet S. Additionally, the sheet S can be prevented from changing its orientation, thus preventing sheet misfeed.
(48) The guide surface may satisfy the above-described requirements. For example, the guide surface may be part of the curved surface of a cylinder and be smoothly connected to the sheet guide surface of the nip guide member 74. In the second embodiment, the guide surface includes the three flat facets. The guide surface may include four or more flat facets. In other words, the guide surface may be a combination of flat facets at different inclination angles in different inclination directions.
(49) In each of the first and second embodiments, as described above, the conveying guide 7 is divided into the second guide segment 71 included in the sheet storage case 5 and the first guide segment 72 included in the apparatus main body 102. This configuration can prevent the leading edge corner S1 of a sheet S from being caught by the conveying guide 7. Consequently, the sheet feeder reduced in size can be configured such that a sheet can be prevented from being caught when the sheet storage case is loaded into the apparatus main body.
(50) While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
(51) This application claims the benefit of Japanese Patent Application No. 2015-062574, filed Mar. 25, 2015, which is hereby incorporated by reference herein in its entirety.