Co-axial dual fluids metering system and methods
11635051 · 2023-04-25
Assignee
Inventors
Cpc classification
F02M51/0617
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02M69/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0254
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0278
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M51/0682
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M67/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M61/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M51/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M67/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A metering system for a fuel atomizer includes a housing having a fuel inlet and an oxidizer inlet arranged coaxially, and an oxidizer metering device having a plurality of oxidizer channels, an oxidizer flow controller, and a fuel metering device. The oxidizer channels are spaced apart circumferentially in the housing and are arranged angled in at least one of a radially inward direction and a tangential direction to create a swirl of oxidizer flow in a mixing chamber of the fuel atomizer. The oxidizer flow controller is configured to control flow of oxidizer from the oxidizer inlet to the plurality of oxidizer channels. The fuel metering device is configured to control fuel flow from the fuel inlet to the mixing chamber.
Claims
1. A metering system for a fluid atomizer, comprising: a housing having a first fluid inlet, a second fluid inlet, an outlet, a mixing chamber, a plurality of first fluid channels, and a flow channel provided between the first fluid inlet and the plurality of first fluid channels; a first plunger for controlling fluid flow, the first plunger comprising: a rearward most surface arranged away from the housing outlet and a forward most surface arranged toward the housing outlet wherein the first plunger is movable in the flow channel to control a flow of first fluid from the first fluid inlet to the plurality of first fluid channels; a second plunger for metering fluid, the second plunger having first and second portions, wherein the first portion of the second plunger is at a location rearward of the rearward most surface of the first plunger, wherein the second portion of the second plunger is at a location forward of the forward most surface of the first plunger, wherein the second plunger extends through the first plunger from the location rearward of the rearward most surface of the first plunger to the location forward of the forward most surface of the first plunger to deliver the second fluid through the first portion of the second plunger, at the location rearward of the rearward most surface of the first plunger, to the mixing chamber, and wherein the first portion of the second plunger, at the location rearward of the rearward most surface of the first plunger, is slidably movable relative to the rearward most surface of the first plunger; a first solenoid operable to move the first plunger between a closed position sealing the plurality of first fluid channels and an open position providing flow communication between the first fluid inlet and the plurality of first fluid channels; and a second solenoid operable to move the second plunger between a closed position and an open position providing flow communication between the second fluid inlet and the mixing chamber, the first plunger and the second plunger being movable independently relative to each other by operation of the first and second solenoids, respectively, and wherein the second solenoid is at a location rearward of the rearward most surface of the first plunger.
2. A metering system for a fluid atomizer, comprising: a housing having a first fluid inlet, a second fluid inlet, an outlet, a mixing chamber, a plurality of first fluid channels, and a flow channel provided between the first fluid inlet and the plurality of first fluid channels; a first fluid flow controller comprising: a rearward most surface arranged away from the housing outlet; and a forward most surface arranged toward the housing outlet; wherein the first fluid flow controller is movable in the flow channel to control a flow of first fluid from the first fluid inlet to the plurality of first fluid channels; and a second fluid metering device extending through the first fluid flow controller from a location rearward of the rearward most surface of the first fluid flow controller to a location forward of the forward most surface of the first fluid flow controller to deliver the second fluid from the location rearward of the rearward most surface of the first fluid flow controller to the mixing chamber, wherein the first fluid flow controller comprises a plurality of pins that move axially between a closed position sealing the plurality of first fluid channels and an open position providing flow communication between the first fluid inlet and the plurality of first fluid channels.
3. The metering system of claim 1, wherein the plurality of first fluid channels are angled radially inward at an angle relative to a longitudinal axis of the metering system.
4. The metering system of claim 1, wherein the second plunger is arranged radially inward from and coaxially with the first plunger.
5. The metering system of claim 1, wherein the plurality of first fluid channels are spaced apart circumferentially and angled in at least one of a radially inward direction and a tangential direction to create a swirl of the flow of first fluid in the mixing chamber.
6. The metering system of claim 1, wherein the plurality of first fluid channels are angled tangentially relative to a longitudinal axis of the metering system.
7. The metering system of claim 1, wherein the plurality of first fluid channels comprises at least 10 channels.
8. A method of operating a fluid atomizer, comprising: providing a first plunger for metering fluid, a second plunger for metering fluid, a mixing chamber, a first fluid inlet, and a plurality of first fluid channels positioned between the mixing chamber and the first fluid inlet, wherein the second plunger extends through the first plunger, and wherein the second plunger extends from a front end to a rear end of the first plunger; moving the first plunger to control a first fluid flow through the plurality of first fluid channels to the mixing chamber to create a flow of first fluid into the mixing chamber; moving the second plunger independent of movement of the first plunger to control a second fluid flow from an aperture, into the mixing chamber, and onto a conical pedestal, independent of the flow of the first fluid into the mixing chamber, to create a mixture of the first fluid and the second fluid in the mixing chamber, the flow of the second fluid being delivered from a location rearward of the first plunger to the mixing chamber, and wherein the mixing chamber is located between the aperture and the conical pedestal; and dispensing the mixture out of the fluid atomizer.
9. The method of claim 8, further comprising providing a first solenoid and operating the first solenoid to move the first plunger relative to the plurality of first fluid channels.
10. The method of claim 9, further comprising providing a second solenoid and operating the second solenoid to move the second plunger relative to the first plunger.
11. A method of operating a fluid atomizer, comprising: providing a first fluid metering device, a second fluid metering device, a mixing chamber, a first fluid inlet, and a plurality of first fluid channels positioned between the mixing chamber and the first fluid inlet, the second fluid metering device extending from a front end to a rear end of the first fluid metering device; moving the first fluid metering device to control a first fluid flow through the plurality of first fluid channels to the mixing chamber to create a flow of first fluid into the mixing chamber; and moving the second fluid metering device independent of movement of the first fluid metering device to control a second fluid flow to the mixing chamber to create a mixture of the first fluid and the second fluid in the mixing chamber, the flow of the second fluid being delivered from a location rearward of the first fluid metering device to the mixing chamber; and dispensing the mixture out of the fluid atomizer, wherein the first fluid metering device includes a plurality of pins arranged adjacent to the plurality of first fluid channels, and moving the first fluid metering device includes moving the plurality of pins relative to the plurality of first fluid channels.
12. The method of claim 8, wherein the plurality of first fluid channels are arranged circumferentially spaced apart and are angled in at least one of a radial direction and a tangential direction, the method further comprising providing a swirl flow in the mixing chamber with the plurality of first fluid channels.
13. A fluid mixing device, comprising: a mixing chamber; at least two first fluid inlets; a first plunger for metering fluid, the first plunger being axially movable to control delivery of a first fluid from the at least two first fluid inlets to the mixing chamber; a second plunger for metering fluid, the second plunger extending through the first plunger from a front end to a rear end of the first plunger and configured to deliver a second fluid through the second plunger from a location within the second plunger, and rearward of the first plunger, to the mixing chamber at a location forward of the first plunger, and wherein a portion of the second plunger, at the location rearward of the first plunger, is slidably movable relative to the first plunger; a first fluid chamber positioned between the at least two first fluid inlets and the mixing chamber, and the first plunger is movable axially within the first fluid chamber to control a flow of the first fluid to the mixing chamber; and a plurality of circumferentially spaced apart channels arranged between the first fluid chamber and the mixing chamber, and the first plunger is operable to control the flow of the first fluid into the plurality of circumferentially spaced apart channels.
14. The fluid mixing device of claim 13, further comprising at least four supply ducts arranged at equally spaced apart circumferential locations.
15. The fluid mixing device of claim 13, wherein the first plunger is coextensive with the second plunger along an entire length of the first plunger.
16. The fluid mixing device of claim 13, wherein the first and second plungers are movable independent of each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings illustrate certain embodiments discussed below and are a part of the specification.
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(18) Throughout the drawings, identical reference characters and descriptions indicate similar, but not necessarily identical elements.
DETAILED DESCRIPTION
(19) Illustrative embodiments and aspects are described below. It will, of course, be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
(20) The present disclosure is generally directed to fuel delivery systems, and more particularly relates to dual fluids delivery systems. The fuel delivery system, devices and methods disclosed herein provide balanced, equalized pressure and flow while providing improved precision in supplying the amount of fluid released through the fuel delivery device for each discharge of fuel.
(21) Dual fluids metering and spray systems require unique fluid handling to deliver fluids efficiently, without significant energy loss, and effectively to provide balanced and uniform distribution. Balanced and uniform distribution facilitates homogenous internal mixing and unbiased, evenly distributed spray delivery at the nozzle. Balanced and uniform distribution is achieved through coaxial introduction and transport of fluids as provided by an optimized geometry and packaging, which is embodied in the examples disclosed herein.
(22) The devices and systems described herein provide two metering solenoids arranged coaxially with an inline or radial configuration. The central solenoid metering valve is generally intended for liquid fluids (e.g., fuel) and the outer solenoid metering valve is generally intended for gaseous fluids (e.g., air or gas). One fluid is typically a propellant or a liquid, and the other fluid is typically an oxidant or gas (e.g., air or inert gas). The term oxidant as used herein may be interchangeable with the terms air or gas.
(23) The central solenoid actuates to release fuel into a multi-physics atomizer portion of the fuel delivery device, which may also be referred to generally as a mixing chamber. The outer solenoid actuates to open a plurality of radially spaced apart air inlet holes, which provide a flow of oxidizing gas (e.g., air) through the air inlet channels into the mixing chamber to mix with the fuel. The solenoids may be electrically connected to a connector via, for example, a single connector with power supply and excitation pins for both solenoids. Alternatively, the solenoids may be electrically connected to a controller via separate connectors associated with each solenoid.
(24) While the two fluids controlled through the fuel delivery device typically are a gas and liquid, other combinations such as gas/gas and liquid/liquid are possible. Internal to the fuel delivery device, the gas may physically interact with the liquid to provide initial breakup and to drive the liquid through the outlet holes for final breakup into the smallest possible particle size. The mixture of fuel and gas are introduced to the engine via an intake port. Equally distributed flow within the mixing chamber of the fuel delivery device may be important for producing balance, homogenous mixing as well as an unbiased delivery through the plurality of outlet holes formed in a nozzle at a distal end of the fuel delivery device. The fuel delivery devices disclosed herein may provide equal distribution for physical introduction of the gas into an air inlet chamber, which is positioned upstream of the air inlet channels, using at least two air supply ducts. The at least two air supply ducts influence how air travels through the air inlet channels and into the mixing chamber. The number of air supply ducts and the arrangement of air inlet channels coaxial with the fuel delivery into the mixing chamber may facilitate uniform distribution of droplets in the resulting spray plume formed as the fuel and air mixture is ejected through the nozzle.
(25) Another aspect of the present disclosure relates to the two fluids being individually metered through the fuel delivery device for mixing and atomizing. The liquid component may be injected into the mixing chamber directly onto a centrally fixed pedestal. Initial breakup of the liquid occurs here and mixing with the gaseous component, which is introduced into the mixing chamber via a plurality of coaxially, radially arranged air inlet channels. The air inlet channels may be arranged for straight (e.g., axial) introduction of gaseous component in the mixing chamber. Alternatively, the air inlet channels may be arranged at an incline or angle, in either or both of a circumferentially angled direction (also referred to as a tangential direction) and a radially angled direction. The angled orientation of the air inlet channels (also referred to as oxidizer or gas channels) may produce a vortex flow in the mixing chamber. The air flow through each of the air inlet channels is preferably approximately the same speed, pressure and mass flow rate in order to provide optimized mixing within the mixing chamber and production of a even spray distribution out of the fuel delivery device nozzle. In order to achieve this consistent flow through the air channels, the air supply at the entrance to each air inlet channel may be provided with a volume of air that has substantially the same speed, pressure and mass flow rate.
(26) The coaxial arrangement of the gaseous fluid entry into the air inlet chamber, through the air inlet channels and into the mixing chamber of the fuel delivery device may provide improved balance and equalization of pressure and flow, thereby resulting in a more homogenous mixture in the mixing chamber. The homogenous mixture may facilitate some of the droplet breakup mechanisms within the mixing chamber and as the fuel air mixture exits via a nozzle of the fuel delivery device. Additionally, equalized pressure and flow of the air may facilitate improved cleanout of the mixing chamber in pre- and post-liquid (e.g., fuel) metering events. Further, the equalized distribution into and through the mixing chamber may provide improved unbiased flow at the nozzle outlet holes, thereby facilitating a more uniform spray plume as discussed above.
(27) Referring now to
(28) The housing assembly 12 is described with reference to
(29) The delivery tip 30 includes a mixing chamber 52. The upper mix housing 34 includes a fuel aperture 54, a fuel cavity 56, a plurality of air channels 58, an air sealing seat 60, and an air aperture 62. The fuel inner housing 36 includes a plunger seat 64 and a fuel aperture 66. The air housing 38 includes an air cavity 68 and a plurality of air inlets 70. The solenoid housing 40 includes a first solenoid seat 72, an air spring seat 76, and a second solenoid seat 78. The cover housing 42 includes a bore 80 sized to receive the fuel filter 26.
(30) The fuel plunger 14 includes a distal sealing surface 82, an axial fuel channel 84, a lateral fuel channel 86 and a spring seat 88. The air plunger 18 includes a distal sealing surface 90, a plunger bore 92, and a proximal surface 94. The air plunger 18 may be referred to as a valve member.
(31) The distal sealing surface 82 of the fuel plunger 14 is arranged to contact the plunger seat 64 of the fuel inner housing 36 and to control fluid flow from a fuel cavity 56 within the fuel inner housing 36 into the mixing chamber 52. The distal sealing surface 90 of the air plunger 18 is arranged to contact the air sealing seat 60 of the upper mix housing 34 to control airflow from the air cavity 68 into the mixing chamber 52. The fuel inner housing 36 and fuel plunger 14 move axially in a direction independent of axial movement of the air plunger 18. This independent movement may make it possible to move the fuel plunger 14 and air plunger 18 in any desired sequence to control the flow of air and fuel into the mixing chamber 52. Further, the independent control provided by the embodiment of
(32) Various bulk air supplied geometries may provide control of air flow from the air cavity 68 into the air aperture 62. Air may be delivered into the air cavity 68 using, for example, at least one channel, a manifold, a rail, or similar common supply that delivers air through the air inlet into the air cavity 68. In some arrangements, the air may be delivered to the air cavity 68 using a plurality of channels as will be discussed in further detail below.
(33) The air plunger 18 (also referred to as an oxidizer flow controller) may be operable to provide concurrently a substantially uniform flow of compressed air to each of the air apertures 62. Air enters the air cavity 68 via the air inlets 70. The air is supplied via, for example, a channel, manifold or rail. The air may deadhead at an opposite side of the air cavity 68 (e.g., against an outer surface of the air plunger 18). The air fills the air cavity 68 with an equalized pressure. Moving the air plunger 18 away from the air sealing seat 60 of the upper mix housing 34 exposes the air apertures 62 to the supply of equalized pressure air.
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(37) In operation, the air plunger 118 moves axially away from the upper mix housing 32 to expose the air apertures 62 to a volume of equalized pressure air held in the air cavity 68 (see
(38) When a fluid (e.g., gas) enters into the air cavity 68 upstream of the air channels 58, it is important that the mass flow of the fluid is evenly distributed across the face of the air apertures 62. Fluid metered externally and entering in at only one side of the air cavity 68 typically biases the output into the air aperture 62 to one side of the fuel delivery device 10.
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(42) The use of a plurality of air inlets into the air cavity 68 may provide a more robust approach as compared to a single air inlet, particularly when using a supply bulk such as the air plunger 18, which concurrently exposes all of the air apertures 62 to an equalized pressure air supply. The arrangement of fuel delivery device 10, which is at least in part represented by the schematic illustration of
(43) Referring again to
(44) The examples shown with reference to
(45) Referring now to
(46) The fueling sequence is initiated by activating the first solenoid 22, which generates a magnetic field that draws the air plunger 18 rearward against biasing forces of the air spring 20 to move the distal sealing surface 90 away from the air sealing seat 60. Air from the air cavity 68 travels through the air channels 58, into the mixing chamber 52, and out of the delivery tip 30. The air spring 20 is at least partially compressed when the air plunger 18 is retracted into the position shown in
(47) A further step in the fueling sequence may include activating the second solenoid 28, which creates a magnetic field that draws the fuel plunger 14 axially in a rearward direction against biasing forces of the fuel spring 16. Withdrawing the fuel plunger 14 as shown in
(48) The second solenoid 28 is then deactivated to eliminate the magnetic field acting upon the fuel plunger 14. With the magnetic field removed, the fuel spring 16 applies its biasing force to the fuel plunger 14 to begin advancing the distal sealing surface 82 toward contact with the plunger seat 64 to stop fuel flow into the mixing chamber 52, as shown in
(49) The airflow is stopped by deactivating the first solenoid 22, which eliminates the magnetic field acting on air plunger 18 and permits the air spring 20 to advance the distal sealing surface 90 of the air plunger 18 into contact with the air sealing seat 60 as shown in
(50) The preceding description has been presented only to illustrate and describe certain aspects, embodiments, and examples of the principles claimed below. It is not intended to be exhaustive or to limit the described principles to any precise form disclosed. Many modifications and variations are possible in light of the above disclosure. Such modifications are contemplated by the inventor and within the scope of the claims. The scope of the principles described is defined by the following claims.