AFT ENGINE FOR AN AIRCRAFT
20170101191 ยท 2017-04-13
Inventors
- Thomas Lee Becker (Symmes Township, OH, US)
- Kurt David Murrow (Liberty Township, OH, US)
- Patrick Michael Marrinan (Mason, OH, US)
- Brandon Wayne Miller (Cincinnati, OH, US)
Cpc classification
B64C1/16
PERFORMING OPERATIONS; TRANSPORTING
Y02T50/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B64D27/026
PERFORMING OPERATIONS; TRANSPORTING
F04D29/542
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C21/01
PERFORMING OPERATIONS; TRANSPORTING
B64D27/32
PERFORMING OPERATIONS; TRANSPORTING
F02C7/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/325
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D27/20
PERFORMING OPERATIONS; TRANSPORTING
F05D2220/323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D27/404
PERFORMING OPERATIONS; TRANSPORTING
B64D2033/0226
PERFORMING OPERATIONS; TRANSPORTING
B64D27/402
PERFORMING OPERATIONS; TRANSPORTING
F04D29/522
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D27/40
PERFORMING OPERATIONS; TRANSPORTING
F01D15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K3/062
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A propulsion system for an aircraft is provided having an aft engine configured to be mounted to the aircraft at an aft end of the aircraft. The aft engine includes a fan rotatable about a central axis of the aft engine having a plurality of fan blades attached to a fan shaft. The aft engine also includes a nacelle encircling the plurality of fan blades and a structural support system for mounting the aft engine to the aircraft. The structural support system extends from the fuselage of the aircraft, through the fan shaft, and to the nacelle when the aft engine is mounted to the aircraft. The aft engine may increase a net thrust of the aircraft when mounted to the aircraft.
Claims
1. A propulsion system for an aircraft having a fuselage, the propulsion system comprising: an aft engine configured to be mounted to the aircraft at an aft end of the aircraft, the aft engine defining a central axis and comprising: a fan rotatable about the central axis of the aft engine and including a plurality of fan blades attached to a fan shaft; a nacelle encircling the plurality of fan blades of the fan and extending around the mean line of the aircraft at the aft end of the aircraft when the aft engine is mounted to the aircraft; and a structural support system for mounting the aft engine to the aircraft extending from the fuselage of the aircraft, through the fan shaft, and to the nacelle when the aft engine is mounted to the aircraft.
2. The propulsion system of claim 1, wherein the aft engine is configured as a boundary layer ingestion fan.
3. The propulsion system of claim 1, wherein the structural support system includes a support shaft extending through the fan shaft.
4. The propulsion system of claim 3, wherein the support shaft is concentric with the fan shaft, and wherein the propulsion system further includes a bearing assembly between the fan shaft and the support shaft.
5. The propulsion system of claim 3, wherein the structural support system further includes one or more structural members extending from the structural support shaft to the nacelle.
6. The propulsion system of claim 5, wherein the one or more structural members are each configured as an outlet guide vane.
7. The propulsion system of claim 1, wherein the structural support system includes one or more structural members attached to the nacelle at a location aft of the plurality of fan blades.
8. The propulsion system of claim 1, wherein the fan shaft is mechanically coupled to a power source located at least partially within the fuselage of the aircraft.
9. The propulsion system of claim 8, wherein the power source is configured as an electric motor.
10. The propulsion system of claim 8, wherein the power source is configured as an outrunner electric motor.
11. The propulsion system of claim 8, wherein the propulsion system further includes two or more aircraft engines, wherein the two or more aircraft engines at least in part drive an electric generator, and wherein the power source is configured as an electric motor in electrical communication with the electric generator.
12. The propulsion system of claim 1, wherein the fan is configured as a variable pitch fan.
13. The propulsion system of claim 1, wherein the nacelle defines an inlet extending substantially 360 degrees around the mean line of the aircraft when the aft engine is mounted to the aircraft.
14. The propulsion system of claim 1, wherein the aft engine is configured to be mounted to an aircraft having a pair of wings, and wherein the propulsion system further includes two or more aircraft engines, each of which mounted to one of the pair of wings of the aircraft.
15. The propulsion system of claim 1, wherein the structural support system is configured for mounting to a bulkhead of the fuselage of the aircraft when the aft engine is mounted to the aircraft.
16. A boundary layer ingestion fan for mounting to an aircraft at an aft end of the aircraft, the boundary layer ingestion fan comprising: a fan rotatable about a central axis of the boundary layer ingestion fan and including a plurality of fan blades attached to a fan shaft; a nacelle encircling the plurality of fan blades of the fan; and a structural support system for mounting the aft engine to the aircraft extending from the fuselage of the aircraft, through the fan shaft, and to the nacelle when the aft engine is mounted to the aircraft.
17. The boundary layer ingestion fan of claim 16, wherein the structural support system includes a support shaft extending through the fan shaft.
18. The boundary layer ingestion fan of claim 17, wherein the support shaft is concentric with the fan shaft, and wherein the propulsion system further includes a bearing assembly between the fan shaft and the support shaft.
19. The boundary layer ingestion fan of claim 17, wherein the structural support system further includes one or more structural members extending from the structural support shaft to the nacelle.
20. The boundary layer ingestion fan of claim 19, wherein the one or more structural members are each configured as an outlet guide vane.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
DETAILED DESCRIPTION OF THE INVENTION
[0018] Reference will now be made in detail to present embodiments of the invention, one or more examples of which are illustrated in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or similar designations in the drawings and description have been used to refer to like or similar parts of the invention. As used herein, the terms first, second, and third may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms upstream and downstream refer to the relative direction with respect to fluid flow in a fluid pathway. For example, upstream refers to the direction from which the fluid flows, and downstream refers to the direction to which the fluid flows.
[0019] Referring now to the drawings, wherein identical numerals indicate the same elements throughout the figures,
[0020] Moreover, the aircraft 10 includes a fuselage 12, extending longitudinally from the forward end 16 of the aircraft 10 towards the aft end 18 of the aircraft 10, and a pair of wings 20. As used herein, the term fuselage generally includes all of the body of the aircraft 10, such as an empennage of the aircraft 10. The first of such wings 20 extends laterally outwardly with respect to the longitudinal centerline 14 from a port side 22 of the fuselage 12 and the second of such wings 20 extends laterally outwardly with respect to the longitudinal centerline 14 from a starboard side 24 of the fuselage 12. Each of the wings 20 for the exemplary embodiment depicted includes one or more leading edge flaps 26 and one or more trailing edge flaps 28. The aircraft 10 further includes a vertical stabilizer 30 having a rudder flap 32 for yaw control, and a pair of horizontal stabilizers 34, each having an elevator flap 36 for pitch control. The fuselage 12 additionally includes an outer surface or skin 38. It should be appreciated however, that in other exemplary embodiments of the present disclosure, the aircraft 10 may additionally or alternatively include any other suitable configuration of stabilizer that may or may not extend directly along the vertical direction V or horizontal/lateral direction L.
[0021] The exemplary aircraft 10 of
[0022] In various embodiments, the jet engines 102, 104 may be configured to provide power to an electric generator 108 and/or an energy storage device 110. For example, one or both of the jet engines 102, 104 may be configured to provide mechanical power from a rotating shaft (such as an LP shaft or HP shaft) to the electric generator 108. Additionally, the electric generator 108 may be configured to convert the mechanical power to electrical power and provide such electrical power to one or both of the energy storage device 110 or the BLI fan 106. Accordingly, in such an embodiment, the propulsion system 100 may be referred to as a gas-electric propulsion system. It should be appreciated, however, that the aircraft 10 and propulsion system 100 depicted in
[0023] Referring now to
[0024] The exemplary core turbine engine 204 depicted generally includes a substantially tubular outer casing 206 that defines an annular inlet 208. The outer casing 206 encases, in serial flow relationship, a compressor section including a booster or low pressure (LP) compressor 210 and a high pressure (HP) compressor 212; a combustion section 214; a turbine section including a high pressure (HP) turbine 216 and a low pressure (LP) turbine 218; and a jet exhaust nozzle section 220. A high pressure (HP) shaft or spool 222 drivingly connects the HP turbine 216 to the HP compressor 212. A low pressure (LP) shaft or spool 224 drivingly connects the LP turbine 218 to the LP compressor 210.
[0025] For the embodiment depicted, the fan section 202 includes a variable pitch fan 226 having a plurality of fan blades 228 coupled to a disk 230 in a spaced apart manner. As depicted, the fan blades 228 extend outwardly from disk 230 generally along the radial direction R.sub.1. Each fan blade 228 is rotatable relative to the disk 230 about a pitch axis P by virtue of the fan blades 228 being operatively coupled to a suitable actuation member 232 configured to collectively vary the pitch of the fan blades 228 in unison. The fan blades 228, disk 230, and actuation member 232 are together rotatable about the longitudinal axis 12 by LP shaft 224 across a power gear box 234. The power gear box 234 includes a plurality of gears for stepping down the rotational speed of the LP shaft 224 to a more efficient rotational fan speed.
[0026] Referring still to the exemplary embodiment of
[0027] It should be appreciated, however, that the exemplary turbofan engine 200 depicted in
[0028] Referring now to
[0029] As shown in
[0030] In general, the BLI fan 300 includes a fan 304 rotatable about the centerline axis 302, a nacelle 306 extending around a portion of the fan 304, and a structural support system 308. The fan 304 includes a plurality of fan blades 310 and a fan shaft 312. The plurality of fan blades 310 are attached to the fan shaft 312 and spaced generally along the circumferential direction C.sub.2 of the turbofan engine 10 (
[0031] In certain exemplary embodiments, the plurality of fan blades 310 may be attached in a fixed manner to the fan shaft 312, or alternatively, the plurality of fan blades 310 may be rotatably attached to the fan shaft 312. For example, the plurality of fan blades 310 may be attached to the fan shaft 312 such that a pitch of each of the plurality of fan blades 310 may be changed, e.g., in unison, by a pitch change mechanism (not shown). Changing the pitch of the plurality of fan blades 310 may increase an efficiency of the BLI fan 300 and/or may allow the BLI fan 300 to achieve a desired thrust profile. With such an exemplary embodiment, the BLI fan 300 may be referred to as a variable pitch BLI fan.
[0032] The fan shaft 312 is mechanically coupled to a power source 314 located at least partially within the fuselage 12 of the aircraft 10. In certain exemplary embodiments, the BLI fan 300 may be configured with a gas-electric propulsion system, such as the gas-electric propulsion system 100 described above with reference to
[0033] As briefly stated above, the BLI fan 300 additionally includes a structural support system 308 for mounting the BLI fan 300 to the aircraft 10. The structural support system 308 extends generally from the fuselage 12 of the aircraft 10, through the fan shaft 312, and to the nacelle 306 of the BLI fan 300 when the BLI fan 300 is attached the aircraft 10. More specifically, the structural support system 308 generally includes a support shaft 315 extending between a first end 316 and a second end 317. Notably, as used herein, the term support shaft refers generally to any structural member, such as a support beam or rod. At the first end 316, the support shaft 315 is attached to the fuselage 12 of the aircraft 10 through a plurality of forward attachment arms 318 of the support shaft 315. For example, the plurality of forward attachment arms 318 of the support shaft 315 at the first end 316 of the support shaft 315 may be attached to a bulkhead 322 of the fuselage 12 of the aircraft 10.
[0034] The support shaft 315 extends from the first end 316, in the aft direction, through at least a portion of the fan shaft 312. For the embodiment depicted, the support shaft 315 includes a cylindrical body portion 319 extending through a center of the fan shaft 312the cylindrical body portion 319 of the support shaft 315 being concentric with the fan shaft 312. Additionally the cylindrical body portion 319 of the support shaft 315 supports rotation of the fan shaft 312. More particularly, for the embodiment depicted, a bearing assembly is provided between the body portion 319 of the support shaft 315 and the fan shaft 312. The exemplary bearing assembly depicted generally includes roller bearings 324 positioned forward of ball bearings 326. It should be appreciated, however, that in other embodiments, any other suitable bearing assembly may be provided between the support shaft 315 and the fan shaft 312. Alternatively, the fan shaft 312 may be supported for rotation in any other suitable manner, using any other suitable bearing assembly.
[0035] Referring still to
[0036] For the embodiment depicted in
[0037] Notably, referring still to embodiment of
[0038] Moreover, in at least certain exemplary embodiments, the one or more structural members 328 may each be configured as an outlet guide vane. If configured as outlet guide vanes, the one or more structural members 328 may be configured for directing a flow of air through the BLI fan 300. Additionally, with such configuration, the one or more structural members 328 may be configured as fixed outlet guide vanes, or alternatively as variable outlet guide vanes. For example, each of the one or more structural members 328 may include a flap (not shown) positioned at an aft end rotatable about a substantially radial axis to vary a direction in which the structural member (configured as an outlet guide vane) directs the flow of air.
[0039] Aft of the plurality of fan blades 310 and aft of the one or more structural members 328 of the structural support system 308, the BLI fan 300 additionally defines a nozzle 338 between the nacelle 306 and the tail cone 330. The nozzle 338 may be configured to generate an amount of thrust from the air flowing therethrough, and the tail cone 330 may be shaped to minimize an amount of drag on the BLI fan 300. However, in other embodiments, the tail cone 330 may have any other shape and may, e.g., end forward of an aft end of the nacelle 306 such that the tail cone 330 is enclosed by the nacelle 306 at an aft end. Additionally, in other embodiments, the BLI fan 300 may not be configured to generate any measurable amount of thrust, and instead may be configured to ingest air from a boundary layer of air of the fuselage 12 of the aircraft 10 and add energy/speed up such air to reduce an overall drag on the aircraft 10 (and thus increase a net thrust of the aircraft 10).
[0040] Referring now also briefly to
[0041] Referring now to
[0042] As is depicted, the exemplary BLI fan 300 of
[0043] The structural support system 308 may be configured in a similar manner to the exemplary structural support system 308 of
[0044] Additionally, for the embodiment depicted, the BLI fan 300 includes a plurality of forward support members 340. The forward support members 340 may be structural forward support members providing structural support and rigidity to the BLI fan 300, and particularly to the nacelle 306 of the BLI fan 300. Additionally, or alternatively, the forward support members 340 may be configured as inlet guide vanes. Specifically, the one or more forward support members 340 may be shaped and oriented to direct and condition a flow of air into the BLI fan 300 to, e.g., increase an efficiency of the BLI fan 300, or reduce a distortion of the air flowing into the BLI fan 300. In certain exemplary embodiments, the one or more forward support members 340 (configured as inlet guide vanes) may be configured as fixed inlet guide vanes, or alternatively, as variable inlet guide vanes. For example, the forward support members 340 may each include a flap (not shown) positioned at an aft end rotatable about a substantially radial axis to vary a direction in which the forward support members 340 (configured as an inlet guide vane) direct a flow of air.
[0045] Furthermore, referring now to
[0046] However, for the embodiment of
[0047] An aircraft including an aft fan according to an exemplary embodiment of the present disclosure may allow for the aft fan to generate thrust and/or to add energy to a boundary layer of air of the aircraft in an efficient manner. Specifically, an aircraft including an aft engine according to an exemplary embodiment of the present disclosure may allow for a flow of air to a fan of the BLI fan without requiring such flow of air to flow over or around one or more structural members located forward of a plurality of fan blades of the fan.
[0048] This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.