BUTTERFLY VALVE
20170102086 ยท 2017-04-13
Assignee
Inventors
- Werner Arnold (Volketswil, CH)
- Andreas Furrer (Wetzikon, CH)
- Beat WEBER (Zuerich, CH)
- Reto ANLIKER (Schoenholzerswilen, CH)
- Beat Hotz (Uster, CH)
- Roy BEARTH (Embrach, CH)
- Paul GUYER (Duernten, CH)
- Piero BETTI (Valsamoggia (BO), IT)
Cpc classification
F16K27/0218
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K37/0041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K1/2265
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K1/226
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K49/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A butterfly valve comprises a seat ring (1), a centered valve disc (3) and a valve axis (16). The seat ring (1) and the valve disc (3) are constructed to co-operate as first and second elements of a seal for sealing a volume in which the valve axis (16) is located from internal volume of the valve. The seal is substantially a radial-force-type seal with respect to the valve axis (16). The torque for opening or closing the valve is not more than 160 Nm. The invention relates further to an actuator for a butterfly valve comprising either a voltage detection and/or a temperature and/or humidity controller and/or a safety subsystem to prevent fire in the case of fault conditions. The invention relates further to a hand crank detection system for a butterfly valve, a position indicator for a butterfly valve and an adapter between a butterfly valve and its actuator.
Claims
1. A butterfly valve comprising a seat ring, a centered valve disc and a valve axis, wherein a) the seat ring and the valve disc are constructed to co-operate as first and second elements of a seal for sealing a volume in which the valve axis is located from internal volume of the valve, b) the seal is substantially a radial-force-type seal with respect to the valve axis, characterized in that c) the torque for opening or closing the valve is not more than 160 Nm.
2. A butterfly valve comprising a seat ring, a centered valve disc and a valve axis, wherein a) the seat ring and the valve disc are constructed to co-operate as first and second elements of a seal for sealing a volume in which the valve axis is located from an internal volume of the valve, b) the seal is substantially a radial-force-type seal with respect to the valve axis, characterized in that c) the elements are constructed to limit a sealing pressure to a slim line.
3. A butterfly valve according to claim 1, characterized in that a) a first contacting surface associated with the first element is convex-shaped and rounded in a radial cross-section with respect to the valve axis and b) a second contacting surface associated with the second element is cone-shaped in a radial cross-section with respect to the valve axis.
4. A butterfly valve according to claim 2, characterized in that a) a first contacting surface associated with the first element is convex-shaped and rounded in a radial cross-section with respect to the valve axis and b) a second contacting surface associated with the second element is cone-shaped in a radial cross-section with respect to the valve axis.
5. A butterfly valve according to claim 1, characterized in that a) the contacting surfaces of both elements are rounded in a radial cross-section with respect to the valve axis.
6. A butterfly valve according to claim 2, characterized in that a) the contacting surfaces of both elements are rounded in a radial cross-section with respect to the valve axis.
7. A butterfly valve according to claim 3, characterized in that of the first and/or the second contacting surface is rounded in a radial cross-section with respect to the valve axis and encircles the valve axis completely at a predetermined axial position with respect to the valve axis.
8. A butterfly valve according to claim 5, characterized in that of the first and/or the second contacting surface is rounded in a radial cross-section with respect to the valve axis and encircles the valve axis completely at a predetermined axial position with respect to the valve axis.
9. A butterfly valve according to claim 4, characterized in that of the first and/or the second contacting surface is rounded in a radial cross-section with respect to the valve axis and encircles the valve axis completely at a predetermined axial position with respect to the valve axis.
10. A butterfly valve according to claim 6, characterized in that of the first and/or the second contacting surface is rounded in a radial cross-section with respect to the valve axis and encircles the valve axis completely at a predetermined axial position with respect to the valve axis.
11. A butterfly valve according to claim 3, characterized in that a cone-shaped contacting surface is formed such that the contacting surface comes closer to the co-operating element with increasing radial distance with respect to the valve axis.
12. A butterfly valve according to claim 4, characterized in that a cone-shaped contacting surface is formed such that the contacting surface comes closer to the co-operating element with increasing radial distance with respect to the valve axis.
13. A butterfly valve according to claim 3, characterized in that the cone-shaped contacting surface is associated with the valve disc and the convex-shaped and rounded contacting surface is associated with the seat ring.
14. A butterfly valve according to claim 4, characterized in that the cone-shaped contacting surface is associated with the valve disc and the convex-shaped and rounded contacting surface is associated with the seat ring.
15. A butterfly valve according to claim 3, characterized in that the rounded contacting surface of at least one element is part of a protrusion of said element towards the co-operating element, preferably the protrusion is a protrusion of the seat ring which protrudes towards the valve disc.
16. A butterfly valve according to claim 5, characterized in that the rounded contacting surface of at least one element is part of a protrusion of said element towards the co-operating element, preferably the protrusion is a protrusion of the seat ring which protrudes towards the valve disc.
17. A butterfly valve according to claim 4, characterized in that the rounded contacting surface of at least one element is part of a protrusion of said element towards the co-operating element, preferably the protrusion is a protrusion of the seat ring which protrudes towards the valve disc.
18. A butterfly valve according to claim 6, characterized in that the rounded contacting surface of at least one element is part of a protrusion of said element towards the co-operating element, preferably the protrusion is a protrusion of the seat ring which protrudes towards the valve disc.
19. A butterfly valve according to claim 16, characterized in that the protrusion including the rounded surface is the region closest to the valve disk.
20. A butterfly valve according to claim 18, characterized in that the protrusion including the rounded surface is the region closest to the valve disk.
21. A butterfly valve according to claim 16, characterized in that in at least one radial cross-section with respect to the valve axis, the distance between the seat ring and the valve disc does not decrease along a line starting from the point with the smallest distance between seat ring and valve disc on the protrusion and moving away from the valve axis in radial direction.
22. A butterfly valve according to claim 18, characterized in that in at least one radial cross-section with respect to the valve axis, the distance between the seat ring and the valve disc does not decrease along a line starting from the point with the smallest distance between seat ring and valve disc on the protrusion and moving away from the valve axis in radial direction.
23. A butterfly valve according to claim 16, characterized in that there is a second protrusion protruding in radial direction towards the valve axis, which stabilizes the position of the protrusion and which seals a first volume between the valve disc and the valve axis from a second volume between a valve body and the valve axis.
24. A butterfly valve according to claim 18, characterized in that there is a second protrusion protruding in radial direction towards the valve axis, which stabilizes the position of the protrusion and which seals a first volume between the valve disc and the valve axis from a second volume between a valve body and the valve axis.
25. A butterfly valve according to claim 23, characterized in that there is a third protrusion, protruding in radial direction towards the valve axis and which is further away from the valve disc than the second protrusion and which seals a second volume between the valve body and the valve axis from a third volume between the valve axis and an outside or a valve actuator.
26. A butterfly valve according to claim 24, characterized in that there is a third protrusion, protruding in radial direction towards the valve axis and which is further away from the valve disc than the second protrusion and which seals a second volume between the valve body and the valve axis from a third volume between the valve axis and an outside or a valve actuator.
27. A butterfly valve according to claim 25, characterized in that the third protrusion is at least partially shaped like an O-ring.
28. A butterfly valve according to claim 26, characterized in that the third protrusion is at least partially shaped like an O-ring.
29. A butterfly valve according to claim 1, characterized in that the seat ring is composed of elastomer and the valve disk is composed of a less flexible material than the seat ring, preferably of steel.
30. A butterfly valve according to claim 2, characterized in that the seat ring is composed of elastomer and the valve disk is composed of a less flexible material than the seat ring, preferably of steel.
31. Adapter for the connection of a butterfly valve axis to an actuator which comprises an actuator receiving element and an axis receiving element whereby a) The actuator receiving element is mounted to or is a part of an actuator and b) The axis receiving element is mounted to or is a part of a valve body and c) The actuator receiving element and the axis receiving element can be detachably connected to each other, preferable by having form-fitting shapes and screws to fix a position relative to each other and d) The axis receiving element comprises a. a bottom and a top part b. Whereby the bottom part surrounds the valve axis and c. Whereby the top part comprises four sections, each of approximately 90, whereby two sections, being on opposite sides of the valve axis, comprise axis-receiving-element-protrusions and the other two sections are empty. e) The actuator receiving element comprises preferably d. Two base sections which can receive the axis-receiving-element-protrusions of the axis receiving part at least partially.
32. Actuator for a butterfly valve, characterized in that it comprises voltage detection means which are coupled to a variable input resistance such that the voltage available to the circuit connected in parallel to the resistance has a given value independent of the input voltage, preferable for input voltages between 19 V and 265 V AC or DC.
33. Actuator for a butterfly valve, characterized in that it comprises a temperature and/or humidity controller which comprises a) One or more sensors for temperature and/or humidity and b) One or more heaters c) Whereby the heaters are controlled depending on the sensor measurements in order to avoid condensation of humidity in or on the actuator and/or in order to prevent frost in or on the actuator or movable parts close to it.
34. Actuator for a butterfly valve, characterized in that it comprises a safety subsystem which protects the actuator from risk of fire in fault conditions and which comprises electronic hardware and software running on and controlling the electronic hardware, whereby the software comprises three parts: a bootstrapper, a boot-loader allowing software updates in boot mode and the actual safety firmware.
35. Hand crank detector for a butterfly valve, characterized in that there is an IR light barrier inside a socket for a hand crank which gives out a signal which prevents the operation of an actuator for a butterfly valve if the IR barrier is disturbed.
36. Indicator for the position of a butterfly valve disc, characterized in that it comprises a flexible stick which can be coupled to a valve axis of the butterfly valve and which is oriented in the same way as the valve disk in every position the valve disc can be in.
37. A flow regulating device comprising a) a butterfly valve comprising a valve disc which is rotatable, and b) an actuator, and c) an actuator control unit designed to control the actuator for bringing the butterfly valve into a closed state, whereby, when closing the valve, the actuator rotates the valve disc inside a defined interval of rotation angles until either a predefined fixed maximum value of torque is reached or the end point of the defined interval of rotation angles is reached.
38. A flow regulating device according to claim 37, wherein the butterfly valve comprises a seat ring, a centered valve disc and a valve axis, wherein a) the seat ring and the valve disc are constructed to co-operate as first and second elements of a seal for sealing a volume in which the valve axis is located from internal volume of the valve, b) the seal is substantially a radial-force-type seal with respect to the valve axis, characterized in that c) the torque for opening or closing the valve is not more than 160 Nm.
39. An actuator control unit designed to control an actuator of a butterfly valve a) whereby the actuator is capable of rotating a valve disc of the butterfly valve b) and whereby the actuator control unit, when closing the valve, makes the actuator rotate the valve disc inside a defined interval of rotation angles until either a predefined fixed maximum value of torque is reached or an end point of the defined interval of rotation angles is reached.
40. An actuator control unit according to claim 39 whereby the butterfly valve comprises a seat ring, a centered valve disc and a valve axis, wherein a) the seat ring and the valve disc are constructed to co-operate as first and second elements of a seal for sealing a volume in which the valve axis is located from internal volume of the valve, b) the seal is substantially a radial-force-type seal with respect to the valve axis, characterized in that c) the torque for opening or closing the valve is not more than 160 Nm.
41. An actuator control unit according to claim 39 whereby the butterfly valve comprises a seat ring, a centered valve disc and a valve axis, wherein a) the seat ring and the valve disc are constructed to co-operate as first and second elements of a seal for sealing a volume in which the valve axis is located from an internal volume of the valve, b) the seal is substantially a radial-force-type seal with respect to the valve axis, characterized in that c) the elements are constructed to limit a sealing pressure to a slim line.
42. Method for controlling the closing of a butterfly valve comprising a valve disc which is rotatable by an actuator, whereby, for closing the butterfly valve, the actuator rotates the valve disc until a predefined fixed maximum value of torque is reached and if this predefined fixed maximum value of torque is not reached before the valve disc has turned to an end point of a defined interval of rotation angles, the rotation is stopped at this end point.
43. Method for controlling the closing of a butterfly valve according to claim 42, comprising the steps of: a) Determining if the torque applied by the actuator is smaller than a predefined fixed maximum value of torque b) If this is the case, determining if the position of the valve disc is smaller than a maximum position c) If this is the case, increasing the torque and repeating steps a), b) and c).
44. A method according to claim 42 for closing a butterfly valve comprises a seat ring, a centered valve disc and a valve axis, wherein a) the seat ring and the valve disc are constructed to co-operate as first and second elements of a seal for sealing a volume in which the valve axis is located from internal volume of the valve, b) the seal is substantially a radial-force-type seal with respect to the valve axis, characterized in that c) the torque for opening or closing the valve is not more than 160 Nm.
45. A method according to claim 42 for closing a butterfly valve comprises a seat ring, a centered valve disc and a valve axis, wherein a) the seat ring and the valve disc are constructed to co-operate as first and second elements of a seal for sealing a volume in which the valve axis is located from an internal volume of the valve, b) the seal is substantially a radial-force-type seal with respect to the valve axis, characterized in that c) the elements are constructed to limit a sealing pressure to a slim line.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0128] The drawings used to explain the embodiments show:
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[0140] In the figures, the same components are given the same reference symbols.
PREFERRED EMBODIMENTS
[0141]
[0142] The seat ring 1 shows three protrusions: One of them, the protrusion 9, extends into the main volume of the valve while a second protrusion 10 extends in radial direction 38.2 (
[0143] Apart from the protrusion 9 and outside of the hole 39 for the valve axis, the surface of the seat ring 1 has in this cross-section approximately a U-shape which is wider than high. On the highest ends 1.4 of the U, there are fixing protrusions 1.1, 1.2 and 1.3, one to the inside (1.3) and two to the outside (1.1 and 1.2) of the U-shape. The fixing protrusions 1.1, 1.2, 1.3 are used to fix the seat ring 1 to the valve body 2.
[0144] When the cross-sectional plane is rotated around the flow direction of the liquid 40 (
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[0147] In
[0148] The second protrusion 10 extends towards the valve axis 16 at the position of the protrusion 9. Here the second protrusion 10 is shown to be approximately rectangular in the cross-section. The second protrusion 10 surrounds the valve axis 16.
[0149] The third protrusion 11 is O-ring like. It has an essentially semi-circular shape in the cross-section. The third protrusion 11 is located on the surface of the seat ring 1, oriented towards the valve axis 16. It is further away from the main volume of the valve than the second protrusion 10.
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[0153] The position indicator 6 has in its center a ring-like part which is on its inside formed complementary to the outside of the coupling device 7. From this ring-like part two sticks extend in directions opposite to each other. The sticks themselves are well visible and/or reflective. At the end of the sticks, well visible and/or reflective end pieces are connected. Preferably, the sticks are flexible and the end pieces are soft and flexible. A collision with the position indicator will make no harm.
[0154] The position indicator 6 is mounted on the coupling device 7 by pushing the ring-like part onto the coupling device 7. Due to the form-fit connection between the valve axis 16 and the coupling device 7 and the position indicator 6, the rotation of the valve axis 16 causes the rotation of the coupling device 7 which causes the rotation of the position indicator 6. Preferably, the position indicator 6 is mounted such that the sticks extend in the plane defined by the plane of the valve disc 3. Thereby, the sticks and the end pieces of the sticks indicate the position of the valve disc 3. The axis-receiving-element-protruding sections 4b.1 and 4b.2 occupy each one less or equal to 90 of the circle surrounding the rotation axis of the valve. This allows the position indicator 6 to move to all positions which occur during nominal operations of a butterfly valve.
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[0158] The EMI 26, the voltage detection unit 27, the variable input resistance 28 and the combination of current control 29 and galvanically isolated unit 30 are connected in parallel. The current control 29 and galvanically isolated unit 30 are connected in series.
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[0160] In the mounted state, the hand crank housing 19 and the housing of the actuator 18 are connected with seals in between them. Thereby, no fluid or dirt from inside the actuator housing 18 can pass through the opening and, more important, nothing from the outside like e.g. dirt or water can enter the actuator housing 19.
[0161] The position indicator of the hand crank 20 allows the user to see immediately the position of the valve. A stopper 21, being formed or being connected to the actuator housing 18, prevents the user from applying unnecessary and potentially harmful pressure to an already closed valve.
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[0163] The number of hall sensors and FETs can be different from three, but preferably it is greater than zero.
[0164] In the case of failure of the safety subsystem, the switch 33 falls in its default position and disconnects the actuator 35 from the power supply 32. Preferably, the default position of the switch 33 is its open-position. In the case of strange or undesired actuator 35 behavior, the hall sensors detects this and the programmable controller 37 can either adapt the power given to the actuator 35 by controlling the FETs 34 differently or it can disconnect the actuator 35 from the power supply 32 completely by allowing the switch 33 to return to its default position. The software loaded onto the programmable controller 37 can be updated and parameters needed by the programmable controller can be updated, too. The software determines the reaction of the programmable controller on measurements and inputs.
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[0167] In the case of the output being T=T.sub.max or TT.sub.max, the valve is considered to be in the close state 44.
[0168] In the case of the output being T>T.sub.max, there are two possibilities: either the valve is considered to be in the close state 44, too, or the torque is reduced until T=T.sub.max. Reducing the torque to the reference value safes energy and minimized material wear and is therefore preferred. However it requires more complicated control logic.
[0169] In the case of T<T.sub.max or TT.sub.max, a position measurement step 42 is entered. Here the position of the valve disc x is compared to a reference value x.sub.max. x should always be smaller or equal to x.sub.max. This can be ensured by the design of the seat ring and the disc. Therefore in one embodiment, possible outcomes of the position measurement step 42 are x=x.sub.max or x<x.sub.max. In a second embodiment, the possible outcome are x=x.sub.max or xx.sub.max. In a third embodiment, it is however also possible that the position measurement step 24 includes the determination of the states x>x.sub.max, x<x.sub.max and x=x.sub.max.
[0170] The states x<x.sub.max and xx.sub.max show that the final position is not yet reached and a torque increasing step 43 is entered.
[0171] In the state x=x.sub.max, the valve is considered to be in the close state 44.
[0172] In the state x<x.sub.max, the valve is probably broken as the disc has turned more than 90. Preferably, an error message is released and the actuator is turned off. There may be valve designs in which it is not a problem if the valve disc has turned that much, and where the actuator can be used to bring the disc in a desired position. A suitable control algorithm can be started at this point.
[0173] The torque increasing step 43 commands the actuator to increase the torque by a small amount and the algorithm enters the torque measurement step 41 again.
[0174] All comparisons can include tolerances. For example, the state T=T.sub.max can be reached for measured torques between T.sub.max.sub.1 and T.sub.max+.sub.2, whereby .sub.1 and .sub.2 can have the same or different values which are preferably small compared to T.sub.max. Preferably .sub.1 and .sub.2 are both less than 10% of T.sub.max, preferably .sub.1 and .sub.2 are both less than 1% of T.sub.max, preferably, similar considerations are true for the states TT.sub.max, T>T.sub.max, T<T.sub.max, x>x.sub.max, x<x.sub.max, x=x.sub.max and xx.sub.max. In summary, it is to be noted that the protrusion 9, the second protrusion 10 and the third protrusion 11 can have different shapes. For example the protrusion 9 and the second protrusion 10 may have a combined cross-section in the shape of a circle segment. The second protrusion 10 could have a similar cross-section as shown for the third protrusion 11 in
[0175] Also the cone-shaped contacting surface 13 of the valve disc 3 does not need to be cone-shaped. For example, its cross-section may comprise a convex rounded part and/or circle segments. A rounded part is preferable if the protrusion 9 is not rounded in its cross-section.
[0176] The bottom part 4a of the axis receiving element 4 of the adapter does not need to have a circular cylindrical shape but it can also be a rectangular box. Its lower surface does not need to be parallel to its upper surface. The lower surface can for example, extend further downwards, surrounding the valve axis.
[0177] The valve body 2 can have a different shape. For example it can be longer or its upper and lower part can extend further along the valve axis. It is also possible that the connection elements to the pipes are designed differently.
[0178] The coupling device 7 can have a number of different shapes as long as it is not round. It can have for example a triangular cross-section, the shape of a cross or a blade or a polygon. It is also possible to use no coupling device 7 at all, but to connect the valve axis directly to the actuator 8 and possibly to the position indicator 6.
[0179] The actuator 8 can be mounted immediately to the valve axis 16 without any axis receiving element 4 or actuator receiving element 5.
[0180] The axis receiving element 4 and the actuator receiving element 5 can be connected by means other than form-fit connections and screws. For example bolts or click systems can be used or clamping straps as well as many other well-known connection systems.
[0181] The hand crank does not need to comprise a position indicator 20 and a stopper 21 or the position indicator 20 and stopper 21 can be designed in a different way. For example, a position indicator 20 can be a simple reference line drawn on the hand crank and/or on the housing which translates a hand crank position into a valve disc position.