FLUID TRANSFER MECHANISM FOR NEEDLE-FREE INJECTION DEVICE
20170100544 ยท 2017-04-13
Inventors
Cpc classification
A61M5/19
HUMAN NECESSITIES
A61M5/3015
HUMAN NECESSITIES
A61M5/30
HUMAN NECESSITIES
International classification
A61M5/30
HUMAN NECESSITIES
A61M5/50
HUMAN NECESSITIES
A61M5/48
HUMAN NECESSITIES
Abstract
An injection device for use with a cartridge facilities a transfer of fluid from the cartridge into an injection bore.
Claims
1. An injection device for use with a cartridge containing an injectate, the injection device comprising: a housing including: an end wall at a distal end of the housing; an inner wall extending in a direction from a proximal end of the housing toward the distal end, the inner wall separating a first chamber from a second chamber in the housing, the first chamber extending along a first axis and the second chamber extending along a second axis, where an angle between the first axis and the second axis is nonzero; a first opening disposed in the end wall and in fluid communication with the first chamber; a second opening in fluid communication with the second chamber; a coupler disposed in the first chamber for coupling to the cartridge; and wherein the first opening and the second opening are in fluid communication via a channel for transfer of fluid between the first chamber and the second chamber.
2. The injection device of claim 1 wherein the angle between the first axis and the second axis is an acute angle.
3. The injection device of claim 1 wherein the angle between the first axis and the second axis is an obtuse angle.
4. The injection device of claim 1 wherein the angle between the first axis and the second axis is equal to 180.
5. The injection device of claim 1 wherein the second opening is disposed in the end wall.
6. The injection device of claim 2 further comprising a covering attached to an outer surface of the distal end wall, wherein the channel is formed between the outer surface of the distal end wall and the covering.
7. The injection device of claim 6 wherein the covering includes a removable foil.
8. The injection device of claim 6 wherein the covering includes a membrane.
9. The injection device of claim 8 wherein the membrane is gas permeable and liquid impermeable.
10. The injection device of claim 6 wherein the covering includes a removable cap.
11. The injection device of claim 2 further comprising a removable cap attached to the distal end of the body, wherein at least a portion of the channel is fully formed within the cap.
12. The injection device of claim 11 wherein the cap includes a third opening disposed at a first end of the portion of the channel and a fourth opening disposed at a second end of the portion of the channel, the third opening being aligned with the first opening and the fourth opening being aligned with the second opening.
13. The injection device of claim 1 wherein the coupler includes a needle in fluid communication with the channel.
14. The injection device of claim 13 further comprising a piercable member configured to receive the needle and prevent fluid from passing through the channel in a direction from the second chamber to the first chamber.
15. The injection device of claim 1 wherein the coupler includes a Luer connector in fluid communication with the channel.
16. The injection device of claim 1 wherein the coupler includes a pierceable membrane in fluid communication with the channel.
17. The injection device of claim 1 further comprising a plunger disposed in the second chamber.
18. The injection device of claim 1 further comprising a check valve configured to prevent fluid from passing through the channel in a direction from the second chamber to the first chamber.
19. The injection device of claim 1 wherein a maximum rate of flow of fluid through the channel is limited to be less than a maximum rate of flow of fluid through the second opening.
20. The injection device of claim 1 further comprising a flexible projection disposed in the first chamber for allowing insertion of a container into the first chamber and preventing removal of the container from the first chamber.
21. An injection device for use with a cartridge containing an injectate, the injection device comprising: a housing including: an end wall at a distal end of the housing; a wall extending in a direction from a proximal end of the housing toward the distal end, the wall defining a chamber, the chamber extending along a first axis; a first opening disposed in the end wall and in fluid communication with the chamber; and a coupler including a second opening and configured to couple the cartridge to the housing such that the cartridge extends along a second axis, where an angle between the first axis and the second axis is nonzero; wherein the first opening and the second opening are in fluid communication via a channel for transfer of fluid between the chamber and the coupler chamber.
Description
DESCRIPTION OF DRAWINGS
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DESCRIPTION
[0037] Referring to
[0038] The end wall 212 includes a fluid transfer opening 220 that is in fluid communication with the cartridge chamber 216 and an injection opening 222 that is in fluid communication with the injection chamber 218. A coupler 224 for coupling a cartridge, syringe or other container (not shown), including an injectate, to the fluid transfer mechanism 204 is disposed in the cartridge chamber 216 and is in fluid communication with the fluid transfer opening 220.
[0039] In
[0040] In various configurations of the fluid transfer mechanism 204 described herein, the fluid transfer opening 220 in the cartridge chamber 216 is in fluid communication with the injection opening 222 of the injection chamber 218. Very generally, in certain configurations a channel 230 exists between the fluid transfer opening 220 and the injection opening 222 through which fluid (e.g., injectate) can flow between the cartridge chamber 216 and the injection chamber 218.
[0041] In the embodiment of
[0042] Regardless of the attachment technique, a portion of the covering 228 is left unattached from the end wall 212 such that a fluid transfer channel 230 connecting the fluid transfer opening 220 and the injection opening 222 is formed between the covering 228 and the end wall 212. In some examples, the unattached portion of the covering 228 includes a groove (e.g., a vacuum formed blister, not shown) which is aligned to fluid transfer opening 220 and the injection opening 222 and defines the fluid transfer channel 230 between the covering 228 and the end wall 212. In some examples, the end wall 212 includes a corresponding groove such that a diameter of the fluid transfer channel 230 is increased. In other examples, the unattached portion of the covering 228 is configured to bulge away from the end wall 212 to form the channel 230, thereby allowing fluid transfer between the fluid transfer opening 220 and the injection opening 222. In general, fluid is prevented from leaking from the fluid transfer mechanism 204 by the covering 228.
[0043] In some examples, the covering 228 is made of a foil or pliable material and can be peeled off of the end wall 212 of the housing 206 prior to performing an injection (e.g., by grasping a tab 232 of the covering 228 and pulling). In some examples, the foil or pliable material is sufficiently thin to allow for injection through the foil, thereby obviating the need to remove the covering before performing the injection. In some examples, the covering 228 is made of a thin membrane (e.g., an air permeable, liquid impermeable membrane) through which an injection can be performed, in which case the covering 228 does not need to be removed prior to performing an injection.
[0044] Referring to
[0045] With the injectate cartridge 334 engaged with the coupler 224, a cartridge plunger 321 in the cartridge 334 is moved from a starting position in the cartridge 334 in a direction away from the proximal end 210 of the housing 206 and toward the distal end 208 of the housing 206. The movement of the cartridge plunger 321 results in a positive pressure in a distal portion 340 of the cartridge 334. The positive pressure in the distal portion 340 of the cartridge 334 causes the fluid injectate 336 to flow out of the cartridge 334, out of the cartridge chamber 218 through the fluid transfer opening 220, through the channel 230, through the injection opening 222, and finally into the injection chamber 218. The fluid injectate 336 causes the injection plunger 219 to move from a starting position in the injection chamber 218 in a direction away from the distal end 208 of the housing 206 toward the proximal end 210 of the housing 206. It is noted that, in some examples, movement of the injection plunger 219 may be used to create a negative pressure in the injection chamber 218 in order to cause injectate to flow into the injection chamber 218.
[0046] In general, the movement of the cartridge plunger 321 is actuated by a device external to the fluid transfer mechanism 204 such as the injector mechanism 102 of
[0047] Referring to
[0048] The user then positions the needle-free transdermal injection device 100 such that the injection opening 222 is aligned with a desired injection location on a patient's skin 442. With the injection opening 222 aligned to the desired injection location, the user triggers the needle-free transdermal injection device 100, causing the injection plunger 219 to rapidly move in the injection chamber 218 in a direction away from the proximal end 210 of the housing 206 and toward the distal end 208 of the housing 206. The rapid movement of the injection plunger 219 causes a positive pressure in the injection chamber 218 which in turn causes ejection of the fluid injectate 336 from the injection chamber 218 via the injection opening 222. The force of ejection of the fluid injectate 336 from the injection opening 222 causes delivery of the fluid injectate 336 through the skin and into the bloodstream of the patient.
[0049] It is noted that presence of the injection cartridge 334 in the cartridge chamber 216 is not necessary during the injection operation.
[0050] In some examples, when the covering 228 is a thin membrane, the covering 228 is left in place during the injection operation. In such cases, the channel 330 may be sufficiently narrow to ensure that little if any fluid injectate 336 is forced back into the cartridge chamber 216 during the injection operation. In some examples, a check valve is included in the cannel 330 to prevent backflow of fluid injectate 336 into the cartridge chamber 216 during the injection operation.
[0051] Referring to
[0052] In some examples, the cap 544 includes an internal channel 530 which has a first channel opening 546 and a second channel opening 548. When the cap 544 is attached to the distal end 208 of the housing 206, the first channel opening 546 is aligned with the fluid transfer opening 220 and the second channel opening 548 is aligned with the injection opening 222. By aligning the channel openings 546, 548 to the openings in the end wall 212 of the housing 206, the channel 530 establishes fluid communication between the cartridge chamber 216 and the injection chamber 218. With fluid communication established, fluid injectate 336 can be drawn from the cartridge chamber 216 into the injection chamber 218 through the channel 530 in the same manner as was described in relation to
[0053] It is noted that in some examples, as in
[0054] Referring to
[0055] A distal inner surface 650 of the cartridge chamber 616 includes a fluid transfer opening 620 that is in fluid communication with the cartridge chamber 616. A coupler 624 for coupling a cartridge (not shown) including an injectate to the fluid transfer mechanism 604 is disposed in the cartridge chamber 616 and is in fluid communication with the fluid transfer opening 620. The end wall 612 includes an injection opening 622 that is in fluid communication with the injection chamber 618.
[0056] As was the case above, the coupler 624 is shown schematically but should be understood to be one of any number of syringe or cartridge couplers that are well known in the art.
[0057] A fluid transfer channel 630 extends through the housing and connects the fluid transfer opening 620 and the injection opening 622, thereby establishing fluid communication between the two openings 620, 622. In some examples, the channel 630 includes a one-way valve 654 (e.g., a check valve) which only allows fluid to flow in a direction from the cartridge chamber 616 to the injection chamber 618. In other examples, a portion of 654 or the entire channel 630 has a relatively small diameter that restricts flow of fluid through the channel 630.
[0058] Referring to
[0059] With the injectate cartridge 734 engaged with the coupler 624, a cartridge plunger 721 in the cartridge 734 is moved from a starting position in a direction away from the proximal end 610 of the housing 606 and toward the distal end 608 of the housing 606. The movement of the cartridge plunger 721 results in a positive pressure in a distal portion 740 of the cartridge 734. The positive pressure in the distal portion 740 of the cartridge 734 causes the fluid injectate 736 to flow out of the cartridge 734, out of the cartridge chamber 618 through the fluid transfer opening 620, through the channel 630, through the check valve 654, through the injection opening 622, and finally into the injection chamber 618. The fluid injectate 736 causes the injection plunger 619 to move from a starting position in the injection chamber 618 in a direction away from the distal end 608 of the housing 606 toward the proximal end 610 of the housing 606.
[0060] In general, the movement of the cartridge plunger 721 is actuated by a device external to the fluid transfer mechanism 204 such as the injector mechanism 102 of
[0061] Throughout the fluid transfer operation, the cap 644 prevents leakage of fluid injectate 736 out of the fluid transfer opening 622.
[0062] Referring to
[0063] The user first removes the cap 644 from the distal end 608 of the housing 606. The user then positions the needle-free transdermal injection device 100 such that the injection opening 622 is aligned with a desired injection location on a patient's skin 842. With the injection opening 622 aligned to the desired injection location, the user triggers the needle-free transdermal injection device 100, causing the injection plunger 619 to rapidly move in the injection chamber 618 in a direction away from the proximal end 610 of the housing 606 and toward the distal end 608 of the housing 606. The rapid movement of the injection plunger 619 causes a positive pressure in the injection chamber 618 which in turn causes ejection of the fluid injectate 736 from the injection chamber 618 via the injection opening 622. The force of ejection of the fluid injectate 736 from the injection opening 622 causes delivery of the fluid injectate 736 through the skin and into the bloodstream of the patient. Note that the check valve or channel restriction 654 of the channel 630 prevents or substantially limits flow of fluid injectate 736 back through the channel 630 and into the cartridge chamber 616 during the injection operation.
[0064] It is noted that presence of the injection cartridge 734 in the cartridge chamber 616 is not necessary during the injection operation.
[0065] Referring to
[0066] In some examples, during attachment of the attachment portion 952 to the end wall of the fluid transfer device, a seal ring 956 is formed between the end wall and the attachment portion 952. The seal ring 956 prevents unintended leakage of fluid from the channel portion 954 during a fluid transfer operation.
[0067] In some examples, a vacuum forming process is used to form the channel portion 954 (e.g., as a blister).
[0068] In some embodiments, the cartridge chamber (and the cartridge disposed therein) is shown as being oriented in parallel and beside the injection chamber. However, it is not an essential feature that the cartridge chamber (and the cartridge disposed therein) is oriented in parallel and beside the injection chamber. Indeed, many orientations between the two chambers are possible.
[0069] Referring to
[0070] The cap 1044 includes an internal channel 1030 which has a first channel opening 1046 and a second channel opening 1048. When the cap 1044 is attached to the distal end 1008 of the housing 1006, the first channel opening 1046 is aligned with the fluid transfer opening 1020 and the second channel opening 1048 is aligned with the injection opening 1022. By aligning the channel openings 1046, 1048 to the openings in the end wall 1012 of the housing 1006, the channel 1030 establishes fluid communication between the cartridge chamber 1016 and the injection chamber 1018. With fluid communication established, fluid injectate can be drawn from the cartridge chamber 1016 into the injection chamber 1018 through the channel. The cap 1044 can then be removed, destroying the fluid communication between the cartridge chamber 1016 and the injection chamber 1018.
[0071] It is noted that in some examples, the channel 1030 is formed fully within the cap 1044. However, in other examples, the channel 1030 is formed between a surface feature (e.g. a groove) in the cap 1044 and the end wall 1012 of the housing 1006. In some examples the fluid transfer device 1058 of
[0072] Referring to
[0073] In
[0074] In some examples, the injector head 1117 with injectate disposed therein can be removed from the fluid transfer device 1158 and installed on a needle-free injection device for injection of injectate into a patient.
[0075] Referring to
[0076] In
[0077] In some examples, the injector head 1217 with injectate disposed therein can be removed from the fluid transfer device 1258 and installed on a needle-free injection device for injection of injectate into a patient.
ALTERNATIVES
[0078] In some examples, the cartridge chamber includes a latching mechanism that allows for a cartridge, syringe, or other container to be inserted into the cartridge chamber but prevents removal of the container from the cartridge chamber. For example, the cartridge container may have a flexible catch that allows a shoulder of a container to pass beyond the catch but engages the shoulder of the container to prevent removal of the container from the cartridge chamber.
[0079] In some examples, the caps described above are made from hard plastic material. In some examples, the caps are made from a soft elastomer material. In some examples, the caps are threaded and engage a corresponding thread on the distal end of the housing of the fluid transfer mechanism.
[0080] In some examples, at completion of the fluid transfer operation, a rubber bung engages the coupler (e.g., needle) in the cartridge chamber and seals the coupler off from the cartridge chamber, thereby preventing flow of fluid through the channel and into the cartridge chamber during an injection operation.
[0081] It is noted that the term cartridge as used throughout this specification is not intended to limit the application to any particular container or device for holding injectate. In the context of this specification, the term cartridge should be understood as pertaining to any container for holding and allowing extraction of fluids such as medicaments.
[0082] It should be understood that the terms fluid and fluid injectates as used herein should be interpreted broadly to include liquid solutions, gaseous solutions, fluids (e.g., liquids or gases such as air) with solids suspended therein, and any other types of materials that can be forced to flow through the channel.
[0083] It should be noted that, while the fluid transfer mechanisms described above are described in the context of a needle-free injection mechanism, at least some of the approaches may also be used for fluid transfer in a needle-based injection mechanism.
[0084] It is to be understood that the foregoing description is intended to illustrate and not to limit the scope of the invention, which is defined by the scope of the appended claims. Other embodiments are within the scope of the following claims.