Internal cleaning agent for diesel engine and cleaning system using the same
09617505 ยท 2017-04-11
Assignee
Inventors
Cpc classification
C11D7/40
CHEMISTRY; METALLURGY
B65D83/141
PERFORMING OPERATIONS; TRANSPORTING
B65D83/682
PERFORMING OPERATIONS; TRANSPORTING
F02B77/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
C11D11/00
CHEMISTRY; METALLURGY
B65D83/14
PERFORMING OPERATIONS; TRANSPORTING
F02B77/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C11D7/40
CHEMISTRY; METALLURGY
Abstract
The cleaning agent for a diesel engine includes a mixed solution obtained by blending a solvent that exhibits solubility and has an ignition point of 238 C. or more, and lubricating oil such as mineral oil in a predetermined ratio. The solvent and the grease are selected such that the cleaning agent has a higher ignition temperature characteristic than the ignition characteristic of light oil, and an evaporation characteristic that takes eight minutes or more to vaporize 2.5 cc of the cleaning agent in a heated state at 120 C.
Claims
1. An internal cleaning agent for a diesel engine to be sprayed from an intake system with a diesel engine running to clean and remove carbon and sludge deposits on the inside of the engine, the cleaning agent comprising a mixed solution in which a solvent and a grease are blended, wherein the solvent includes at least one or more of liquid soluble substances, and properties of the solvent includes an ignition point of 238 C. or more, ability of weakening formability of carbon deposit layer by attaching to and penetrating the carbon deposit layer, and exertion of sludge-dissolving power, the grease is selected from the group consisting of mineral oil, chemical synthetic oil, semi-synthetic oil, vegetable oil, or a combination thereof, and has a property as an engine oil to be used to improve adhesion and a deposition time of the solvent, the mixed solution to be sprayed from an intake system with a diesel engine running is formed by blending the grease and the solvent, and the grease and the solvent are selected in such a manner that the mixed solution has the following properties as well as evaporation characteristics: the properties include igniting at a higher temperature than the ignition characteristic of light oil, and preventing a knocking phenomenon before a fuel injection timing and at the end of the compression stroke from a relationship between the ignition timing and a flame propagation speed, and the evaporation characteristics include an evaporation time of eight minutes or more for vaporizing 2.5 cc of the mixed solution in a heated state at 120 C., and a blending ratio of solvent to grease is within a range of 99:1 to 80:20 in weight ratio.
2. The internal cleaning agent for a diesel engine according to claim 1, wherein the solvent is selected in such a manner that the mixed solution has the characteristic and the evaporation characteristic, and the ignition temperature of the mixed solution has an ignition characteristic within a range that does not exceed 480 C.
3. The internal cleaning agent for a diesel engine according to claim 1, wherein the solvent is ethylene glycol monobutyl ether and a the blending ratio of the solvent to the grease is within a range of 95:5 to 80: 20 in the weight ratio.
4. The internal cleaning agent for a diesel engine according to claim 1, wherein the solvent is ethylene glycol mono-tertiary butyl ether and a the blending ratio of the solvent to the grease is within a range of 99:1 to 80:20 in the weight ratio.
5. The internal cleaning agent for a diesel engine according to claim 1, wherein the solvent is methyl soyate and a the blending ratio of the solvent to the grease is within a range of 99:1 to 80:20 in the weight ratio.
6. The internal cleaning agent for a diesel engine according to claim 1, wherein the grease is paraffin oil.
7. The internal cleaning agent for a diesel engine according to claim 1, wherein the grease is naphthenic oil.
8. The internal cleaning agent for a diesel engine according to claim 1, wherein the grease is poly--olefin (PAO: poly--olefin).
9. The internal cleaning agent for a diesel engine according to claim 1, wherein the grease is a petroleum hydrocarbon mainly of kerosene in viscosity grade range of 8 to 46 of naphthenic raw oil.
10. The internal cleaning agent for a diesel engine according to claim 1, wherein the solvent is a solvent obtained by mixing ethylene glycol monobutyl ether the grease is poly--olefin (PAO: poly--olefin), and the blending ratio of the solvent to the oil, which is mixed, is within a range of 95:5 to 80:20 in the weight ratio.
11. An internal cleaning system for a diesel engine for effectively exerting a cleaning effect of an internal cleaning agent for a diesel engine, the system comprising: an aerosol can filled with the internal cleaning agent for a diesel engine according to claim 1; and a spray-nozzle-equipped hose, wherein the aerosol can includes an injection state fixing device for maintaining an injection state, the nozzle-equipped hose has an outer diameter within a range of 2.5 mm to 4.0 mm, and an inner diameter within a range of 1.2 mm to 2.5 mm, and has an oil resistant property and flexibility, a distal end of the hose on a spray side is sealed, the nozzle-equipped hose includes a plurality of spray nozzles (diameter: 0.1 mm to 0.3 mm) at positions dividing an internal circumference evenly, in a side portion within a range of 5 to 30 mm from the sealed distal end portion to diffuse the internal cleaning agent for a diesel engine into a combustion chamber in an atomized state, and the spray nozzle is provided in such a drilled manner as to incline divergently toward the distal end at an angle within a range between 90 degrees orthogonal to a longitudinal direction of the hose and 45 degrees with respect to a direction toward the combustion chamber.
12. The diesel engine internal cleaning system according to claim 11, wherein a spray nozzle (diameter: 0.1 mm to 0.3 mm) is also provided to a center portion on an end surface of the distal end portion of the spray-nozzle-equipped hose.
13. The internal cleaning system for a diesel engine according to claim 11, wherein a venturi portion is provided in the middle between the spray nozzles provided to the side portion of the spray-nozzle-equipped hose and the aerosol can.
14. The diesel engine internal cleaning system according to claim 11, wherein the internal cleaning agent for a diesel engine is intermittently injected by providing an intermittent injection control device.
15. The diesel engine internal cleaning system according to claim 11, wherein two or more aerosol cans are provided, the solvent and the grease that are required to constitute the internal cleaning agent for a diesel engine are respectively and separately filled in the two or more aerosol cans, an end of a separation hose is connected to a spray nozzle of each of the plurality of aerosol cans, and the other end of the separation hose is connected to a mixed solution blending portion, the mixed solution blending portion integrates the plurality of separation hoses, and controls over blending by controlling a solenoid valve in such a manner as to constitute the internal cleaning agent for a diesel engine, and the blending portion is connected to a rear end portion of the spray-nozzle-equipped hose.
16. The internal cleaning system for a diesel engine according to claim 11, wherein a plurality of electromagnetic pump type injection devices is provided, the electromagnetic pump type injection device injects the solvent and the grease that are required to constitute the internal cleaning agent for a diesel engine, respectively and separately, to the mixed solution blending portion, and the internal cleaning agent for a diesel engine is diffused into the combustion chamber in an atomized state via the spray-nozzle-equipped hose connected to the mixed solution blending portion.
17. The internal cleaning system for a diesel engine according to claim 11, wherein a plurality of pressurized air type injection devices is provided, a plurality of pressure containers provided in the pressurized air type injection device respectively and separately accommodate the solvent and the grease that are required to form the internal cleaning agent for a diesel engine, the pressure container is pressurized by pressurized air supplied from an air compressor to inject the solvent and the grease to the mixed solution blending portion via the respective separation hoses, and the internal cleaning agent for a diesel engine is diffused into the combustion chamber in an atomized state via the spray-nozzle-equipped hose connected to the mixed solution blending portion.
18. The internal cleaning system for a diesel engine according to claim 16, wherein a gas introduction hole for suctioning a part of gas in the container accommodating the solvent and the grease is provided at a position above a liquid surface on a conduit inserted through to a bottom of the container, the solvent and the grease, or a liquid layer of the mixed solution and a gas layer taken in from the gas in the container, which flow through the spray-nozzle-equipped hose, are alternately created, and a liquid flow and a gas flow pass through the venturi portion and accordingly the gas is mixed in the internal cleaning agent for a diesel engine to facilitate atomization.
19. A method of cleaning and removing carbon and sludge deposits on the inside of a diesel engine, the method comprising: starting the diesel engine; while the diesel engine is running, spraying an internal cleaning agent into an intake system of the diesel engine, wherein the internal cleaning agent comprises a mixed solution in which a solvent and a grease are blended, wherein the solvent includes at least one or more of liquid soluble substances, and properties of the solvent includes an ignition point of 238 C. or more, ability of weakening formability of carbon deposit layer by attaching to and penetrating the carbon deposit layer, and exertion of sludge-dissolving power, the grease is lubricating oil comprising any of mineral oil, chemical synthetic oil, semi-synthetic oil, vegetable oil, or a combination thereof, and has a property as an engine oil to be used to improve adhesion and a deposition time of the solvent, the mixed solution is formed by blending the grease and the solvent, and the grease and the solvent are selected in such a manner that the mixed solution has the following properties as well as evaporation characteristics: the properties include igniting at a higher temperature than the ignition characteristic of light oil, and preventing a knocking phenomenon before a fuel injection timing and at the end of the compression stroke from a relationship between the ignition timing and a flame propagation speed, and the evaporation characteristics include an evaporation time of eight minutes or more for vaporizing 2.5 cc of the mixed solution in a heated state at 120 C., and a blending ratio of solvent to grease is within a range of 99:1 to 80:20 in weight ratio.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(17) The largest feature of the present invention is to use, as a cleaning agent, a mixed solution (13) described below. The mixed solution (13) is used to clean and remove carbon and sludge deposits and the like on the inside without knocking when a diesel engine is running. The mixed solution (13) includes a combination of a solvent (11) and grease (12). The solvent (11) and the grease (12) are selected and blended such that the mixed solution (13) has the following characteristics. In other words, the ignition temperature of the mixed solution (13) is higher than that of light oil (K). Furthermore, it takes eight minutes or more to vaporize 2.5 cc of the mixed solution (13) in a heated state at 120 C. Embodiments are hereinafter described with reference to the drawings and tables.
(18)
(19) The cleaning agent according to the first aspect of the present invention includes the mixed solution (13) in which the solvent (11) and the grease (12) are mixed. The solvent (11) and the grease (12) are selected and blended such that the mixed solution (13) has the following characteristics. In other words, the ignition temperature of the mixed solution (13) is higher than that of the light oil (K). Furthermore, it takes eight minutes or more to vaporize 2.5 cc of the mixed solution (13) in a heated state at 120 C. The ignition temperature is set higher than that of the light oil (K) to prevent knocking. However, knocking here does not indicate what is called ignition delay in the expansion stroke in a general diesel engine. A cleaning agent (10) according to the present invention is taken into the cylinder with air in the intake stroke. Hence, the mixed solution (13) being combustible material has a problem of early self-ignition such as knocking in the compression stroke in a gasoline engine.
(20) Accordingly, the solvent (11) satisfies the following conditions. That is, the solvent (11) includes at least one or more of liquid soluble substances, and properties of the solvent includes an ignition point of 238 C. or more, ability of weakening formability of carbon deposit layer by attaching to and penetrating the carbon deposit layer, and exertion of sludge-dissolving power. The grease (12) satisfies the following conditions. That is, the grease (12) is lubricating oil made up of any of mineral oil, chemical synthetic oil, semi-synthetic oil, vegetable oil, or a combination thereof, and has a property as engine oil to be used to improve adhesion and a deposition time of the solvent (11). The mixed solution (13) of the solvent (11) and the grease (12) satisfies the following conditions. That is, the mixed solution (13) is formed by blending the grease (12) and the solvent (11), and the grease (12) and the solvent (11) are selected in such a manner that the mixed solution (13) has the following properties: the properties include igniting at a higher temperature than the ignition characteristic of light oil, and preventing a knocking phenomenon before a fuel injection timing and at the end of the compression stroke from a relationship between the ignition timing and a flame propagation speed. Specifically, the ignition point of the light oil (K), in other words, the minimum temperature to ignite without a fire source when the light oil (K) is heated in the air, is 240 C. Hence, it is considered that at least exceeding the temperature is necessary. However, the cleaning agent (10) according to the invention of the present application also contains the grease (12), mineral oil (mineral), chemical synthetic oil (synthetic), semi-synthetic oil (semi-synthetic, part synthetic, and synthetic blend), vegetable oil, and the like. Hence, it is simply required to exceed the temperature using the relationship with the ignition temperature of the grease (12). In other words, the ignition point of the solvent (11) itself is not necessarily required to exceed 240 C. For example, taking the internal cleaning agent for a diesel engine (10) according a third aspect as an example, EGBE (B) is used as the solvent (11). The ignition point of EGBE (B) is 238 C. Hence, EGBE (B) itself does not exceed the targeted ignition point of the light oil (K). Hence, EGBE (B) is required to be blended with the grease (12) having a high ignition point to obtain the ignition characteristic exceeding a hatched area in
(21) TABLE-US-00001 TABLE 1 Minimum Ignition Flash Substance temperature point name C C Acetaldehyde 140 38 Diethyl ether 170 45 Dibutyl ether 175 25 Ethyl methyl 190 37.2 ether Decane 205 46 Nonane 205 30 Octane 210 12 Ethylcyclobutane 210 <16 Dipropyl ether 215 21.1 Heptane 215 4 Kerosene 220 49.5 Isoprene 220 53.9 Acrylic 220 26 aldehyde Tetrahydrofuran 230 20 Butyraldehyde 230 6.7 2-Ethoxyethanol 235 43 Butyl 238 62 CELLOSOLVE Ethylcyclohexane 238 35 n-Hexane 240 22 Butyl chloride 245 12 Cyclohexane 245 20 Light oil 250 71 Terpene 260 180 Ethyl 260 <21.1 cyclopentane Nonanol 260 75 Pentane 285 <40 1-Hexanol 290 63 Cyclohexylamine 290 32 Ethyl 295 57 acetoacetate Ethanethiol 295 <20 Gasoline 300 43 Mineral oil 300 80 Vege-sol 300 186 Cyclohexanol 300 68 1-Pentanol 300 32.8 Acetylene 305 Gas Diethylamine 312.2 23 2-Diethylaminoethanol 320 60 Acetic 330 49 anhydride Acetylacetone 340 34 1-Butanol 340 29 Ethyl acrylate 350 9 Butane 365 Gas Ethyl acrylate 372 10 Pentyl acetate 375 25 1,4-Dioxane 375 11 Isopentyl 380 380 acetate Cyclobutane 380 <7 Epichlorohydrin 385 28 Vinyl acetate 385 8 Diaminoethane 385 34 Furan 390 <20 2-Heptanone 393 39 Thiophene 395 9 IPA 399 11.7 Dimethylamine 400 Gas Isooctane 410 12 Propylene 410 Gas 2-Aminoethanol 410 85 Etylmethacrylate 410 20 ETB 414 55 Nitroethane 414 28 Vinyl 415 Gas chloride Methyl 415 3 acrylate 1,3-Butadiene 415 Gas Cyclohexanone 419 43 Isopentane 420 <51.1 Butyl 420 22 acetate Ethanol 425 12 Ethylene 425 Gas 2-Propanol 425 12 Isobutanol 430 27 Propylene 430 37.2 oxide Propyl 430 10 acetate Methyl 430 10 methacrylate Ethylbenzene 431 15 Ethylene 440 Gas oxide 1,2-Dichloroethane 440 13 Methanol 455 11 MIBK 458.4 18.5 Ethyl 460 4 acetate m-Xylene 463 28 o-Xylene 465 30 Methyl 470 14 alcohol Propane 470 Gas Methyl 475 14 isobutyl ketone Methyl 475 10 acetate Acrylonitrile 480 5 1,2,4- 485 50 Trimethylbenzene Acetic acid 485 40 Cyclopropane 495 Gas Methyl 505 1 ethyl ketone Ethyl 510 <20 bromide MEK 514 7 Ethane 515 Gas Acetonitrile 524 6 Acetonitrile 525 2 m-Xylene 525 25 p-Xylene 525 25 Naphthalene 528 77 Toluene 535 4 Acetone 535 19 Hydrogen 535 20 cyanide Anone 540 44 Pyridine 550 17 1,2-Dichloropropane 555 15 Benzene 555 11 Dichloromethane 556 Acetone 560 17 1,1-Dichloroethylene 570 18 Isopropyl 590 32.2 chloride Chlorobenzene 590 28 Carbon 605 Gas monoxide Phenol 605 75 Aniline 615 70 Benzotrifluoride 620 12 Ammonia 630 Gas Diacetone 640 58 alcohol o-Dichlorobenzene 647.8 66 Amphetamine 26.7 Cyclobutane Gas Cycloheptane <21 1,3-Dioxolane 2 2-Heptanol 71.1 Propyne
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(23) The effect of the solvent (11) that satisfies the characteristics of carbon layer separation and sludge dissolution is allowed to work directly in an overhauling environment. Moreover, a method such as weakening due to penetration over a sufficient time period can be adopted. However, if a method in which this is mixed with the light oil (K) of fuel for injection when the engine is running is used, the temperature reaches approximately 400 C. to 450 C. near top dead center even in a low compression common rail system, and exceeds 500 C. in a general conventional diesel engine. Furthermore, when diffusion combustion starts, the combustion temperature reaches as high as approximately 650 C. Therefore, if the solvent (11) is mixed with fuel and injected in the flame propagation region (A4) after the injection timing (Z), the solvent (11) burns with the light oil (K). Hence, the solvent (11) cannot reach metal surfaces of the inner wall of the cylinder, the valves, and the like. Hence, the solvent (11) cannot exhibit its intrinsic cleaning effect and the like. Furthermore, the amount allowed to blend also needs to be restricted to avoid diesel knock (combustion delay). Hence, a sufficient cleaning effect cannot be obtained. Therefore, there is no cleaning agent that is mixed with fuel and used when the diesel engine is running.
(24) However, under an idea similar to a mixed oil for a two-cycle engine, the satisfaction of the following conditions brings the solvent (11) close to a penetrating state by application at normal temperature. The conditions include that the solvent (11) is attached to the inner wall of the cylinder and the like using the grease (12) as a substitute for an adhesive in the intake and compression strokes before combustion, and that the solvent (11) does not evaporate for a predetermined time under a heating condition of 120 C. to be a temperature of the attached portions. As illustrated in
(25) Next, as a requirement according to the cleaning agent according to the first aspect of the present invention, it is necessary to include the characteristic that the time taken to vaporize 2.5 cc of the cleaning agent is eight minutes or more in a heated state at 120 C. This is derived from various experiments. This is an essential element to comprehensively exhibit effects such as knock prevention during cleaning, a high cleaning effect, fuel efficiency improvement, reduction of the amount of solvent used, and reduction of particle matter in emission gas. The minimum temperature in the cylinder after warming-up is a high temperature of approximately 90 C. even near bottom dead center. Hence, the temperature increasingly becomes higher toward the cylinder head. The measurement results of the evaporation time in the heated states of 90 C. and 120 C. are illustrated in Table 2. Vege-sol (V) and PAO (P) hardly evaporated even after the elapse of two or more hours. Accordingly, two or more hours is entered. The reasons why the measurements were performed at 90 C. are that the temperature of the coolant flowing out of the water jacket is approximately 90 C., and that the cylinder wall near bottom dead center is a temperature almost approximate to this. Almost similarly, the temperature of lubricating oil is also approximately 90 C. Moreover, the high temperature side is set at 120 C., which is related to the boiling point. The boiling point varies largely depending on the solvent (11). An experiment in a higher temperature range was dangerous under atmospheric pressures.
(26) TABLE-US-00002 TABLE 2 Kind of solvent 90 C. 120 C. Vege-sol 2 or more hours 2 or more hours Butyl CELLOSOLVE 48 min 16 sec 74 23 min 16 sec 40 ETB 38 min 23 sec 00 13 min 36 sec 46 MEK 23 min 06 sec 09 7 min 51 sec 66 Xylene/MEK 12 min 28 sec 00 5 min 06 sec 97 IPA 2 min 16 sec 16 0 min 22 sec 36 Water 14 min 55 sec 00 4 min 29 sec 13 Gasoline 16 min 32 sec 46 4 min 41 sec 33 Kerosene 1 hr 59 min 44 sec 29 23 mi 15 sec 95 n-Hexane 0 min 22 sec 09 0 min 3 sec 95 Mineral terpene 41 min 41 sec 00 18 min 52 sec 76 PAO 2 or more hours 2 or more hours
(27) These solvents (11) were blended with the same mineral oil to observe the cleaning effect experiment results. As a consequence, if, for example, IPA (I) and n-Hexane (N) were attached to an aluminum plate heated to 120 C., they evaporate rapidly. Hence, the cleaning effect was not exhibited at all. In contrast, those having a long evaporation time such as EGBE (B), ETB (E), and Vege-sol (V) were confirmed to exhibit high cleaning effects (see Table 3). From these experiment results, the following can be estimated. That is, the solvent (11) attaches to the combustion chamber and the cylinder by the grease (12) as an adhesive. The solvent (11) remains for a certain period of time, and accordingly, the solvent (11) penetrates the carbon layers. As a consequence, the formability of the carbon layers is promoted to be weakened. The experimental states are illustrated in
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(29) TABLE-US-00003 TABLE 3 Kind of solvent IPA Hexane EGBE ETB Vege-sol Time 0 sec x x x x x 1 s x x x x x 3 s x x x x x 9 s x x 27 s x x 1 min x x 4 min x x 8 min x x
(30) Furthermore, as a requirement of the cleaning agent according to the first aspect of the present invention, it is required that the blending ratio of the solvent (11) to the grease (12) to be mixed in the mixed solution (13) is within a range of 99:1 to 80:20 in the weight ratio. This requirement was also derived from the experiment.
(31) A first reason to specify the blending ratio is to avoid knocking in the compression stroke. For example, if the solvent (11) having a lower ignition temperature than that of the light oil (K), such as n-Hexane (N) or EGBE (B), is singly supplied into a diesel engine (60) from an intake system (61), knocking occurs and the engine is broken. However, the grease (12) is slightly contained in such a solvent (11), and its proportion is gradually increased. Consequently, the knocking is to die down. However, the solvent (11) that is susceptible to evaporation (see Table 3), such as n-Hexane (N), can avoid knocking but can hardly exhibit the cleaning effect as illustrated in
(32) A second reason is to improve the adhesion of the solvent (11). The solvent (11) having a higher ignition temperature than that of the light oil (K), such as ETB (E) or Vege-sol (V), does not have the knocking problem in the compression stroke as in EGBE (B). However, even if ETB (E) and Vege-sol (V), which do not contain the grease (12) at all, are singly used, a sufficient cleaning effect cannot be obtained. However, if a slight amount of the grease (12) is added to the solvent (11), the cleaning effect improves. When the additional amount reaches 1% or more, a sufficient cleaning effect can be obtained. Especially, when the additional amount exceeds approximately 15%, a high cleaning effect is exhibited. A numerical value of 1% seems small. However, even if the mixing ratio of gasoline to oil is 50:1, that is, 2%, sufficient practical performance is satisfied in a two-cycle engine. As described above, even if a proportion of lubricating oil is extremely low as in a ratio of gasoline to lubricating oil of 100:1 or 120:1, sufficient lubricity can be exhibited. This indicates that the lubricating oil is attached to the piston, cylinder, and combustion chamber. However, even if any of the solvents (11) is used, when a proportion of the grease (12) exceeds approximately 20% in the weight ratio, the exhaust gas contains white smoke. The amount of white smoke increases proportional to the content of the grease (12). The white smoke is emitted due to incomplete combustion of the grease (12). The emission of white smoke influences the environment and also harms the health of the worker above everything else. Hence, in the cleaning agent (10) according to the invention of the present application, a blending ratio of the solvent (11) to the grease (12) to be mixed in the mixed solution (13) is specified to be within a range of a ratio of solvent to grease of 99:1 to 80:20 in the weight ratio.
(33) In the cleaning agent (10) according to the second aspect of the present invention, it is required that the solvent (11) is selected in such a manner that the mixed solution (13) has the ignition characteristic and the evaporation characteristic, and the ignition temperature of the mixed solution (13) has an ignition characteristic within a range that does not exceed 480 C. A reason to specify the requirement is to exhibit the effect that the influence of exhaust gas emitted during work on environmental conservation, and the worker's health aspect can be kept to a minimum by the requirement. From the experiment, if one having a characteristic that the ignition temperature exceeds 480 C., for example, MEK (M) (an ignition point of 514 C.) or xylene (KI) (an ignition point of 483 C.) is used as a base of the mixed solution (13), irritation of the worker's eyes disturbs his work. The solvent (11) whose ignition temperature exceeds 600 C., such as acetone, leads to an impossible-to-keep-working situation. Such a phenomenon is considered to occur due to the incomplete combustion of the solvent (11). Hence, in the cleaning agent (10) of the second aspect according to the invention of the present application, in addition to the requirements of the first aspect, it is specified that the ignition temperature does not exceed 480 C.
(34) Right
(35) In the cleaning agent (10) of a third aspect according to the invention of the present application, EGBE (B) is specified as the solvent (11). EGBE (B) has an ignition characteristic closest to that of the light oil (K), and accordingly can easily exceed the ignition temperature of the light oil (K) by being blended with the grease (12). Moreover, EGBE (B) is inexpensive and is excellent in cost performance.
(36) In the cleaning agent (10) of a fourth aspect according to the invention of the present application, ETB (E) is specified as the solvent (11). Unlike EGBE (B), the ignition temperature of ETB (E) is higher than that of the light oil (K) (ignition temperature of 417 C.). Hence, the effect that the knocking problem is hard to arise is exhibited.
(37) In the cleaning agent (10) of a fifth aspect according to the invention of the present application, Vege-sol (V) (Vege-sol is a trademark) is specified as the solvent (11). Vege-sol (V) is slightly costly, but is derived from a plant with vegetable oil (soybean fatty acid ester) as the main component. Hence, from the carbon neutral (carbon neutral) concept, even if Vege-sol (V) is burned, it can be said that a problem against the environment is basically small. Moreover, various experimental results also indicate that a higher cleaning effect than that of EGBE (B) or ETB (E) is exhibited. From the results that evaporation was hardly observed even after two or more hours especially in the evaporation experiment with heating at 120 C., it is considered that the reason is because the time of attachment and penetration to the carbon deposit layers is long.
(38) In the cleaning agent (10) of the sixth aspect according to the invention of the present application, paraffin oil is specified as the grease (12). Paraffin oil is not a special oil. Most of lubricating oils generally used is paraffinic (paraffin rich oil=oil with a high proportion of a paraffin composition). Used is the grease (12) having high lubricity, which is widely used as a base oil for a general engine oil, the base oil being refined by an oil distributor group refiner.
(39) In the cleaning agent (10) of the seventh aspect according to the invention of the present application, naphthenic oil is specified as the grease (12). An engine oil of naphthenic oil (oil with a high proportion of a cyclic composition) does not exist. In view of Japan's amount of distribution and supply, there are only three manufacturers of naphthenic base oils (Union Sekiyu Kogyo Co., Ltd, Taniguchi Petroleum Refining Co., Ltd, and Sankyo Yuka Kogyo K.K.). The naphthenics have a low aniline point and high solubility. Hence, the naphthenics have better compatibility with the solvent (11) than the paraffinic grease (12). Hence, the naphthenics have the features that miscibility, mixing characteristics, and non-separatability, which are required for even dissolution, are high.
(40) In the cleaning agent (10) of an eighth aspect according to the invention of the present application, PAO (P) is specified as the grease (12). While PAO (P) is costly, PAO (P) itself also has a high cleaning effect. Hence, it becomes possible to exhibit a high-level cleaning effect as a carbon and sludge removal action. However, PAO (P) is immediately separated even if being mixed with another solvent (11) to form emulsions. Especially, the separation from EGBE (B) is quick. Hence, the mixing work such as agitation is required during work. However, this problem is solved by using the cleaning agent (10) according to a tenth aspect, or a cleaning system according to a sixteenth or seventeenth aspect.
(41) In the cleaning agent (10) of a ninth aspect according to the invention of the present application, the trade name: Kurisef oil (F) (Kurisef oil is a trademark) of naphthenic raw oil is specified as the grease (12). Kurisef oil is sold by Nippon oil corporation. Kurisef oil can be obtained by carrying out an advanced purification process on naphthene-base crude oil with low sulfur content. Kurisef oil is naphthenic raw oil that is excellent in safety. Kurisef oil is widespread mainly as metal process oil and raw oil for print ink and the like. Hence, Kurisef oil is easy to find and also excellent in cost performance.
(42) In the cleaning agent (10) of the tenth aspect according to the invention of the present application, a solvent in which EGBE (B) and Vege-sol (V) are mixed is specified as the solvent, and PAO (P) as the grease. While PAO (P) is costly, PAO (P) itself also has a high cleaning effect. Hence, a high-level cleaning effect as the carbon and sludge removal action is exhibited. However, PAO (P) is difficult to be mixed with other solvents (11), and is rapidly separated especially from EGBE (B) as described above. Moreover, the separation problem is recognized by some development engineers in the relevant technical field. Under present circumstances, these engineers cannot use PAO (P) even if they want to. However, it is found that if Vege-sol (V) is added to EGBE (B) and PAO (P), the mixed state becomes stable and separation does not occur.
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(45) TABLE-US-00004 TABLE 4 Isuzu GIGA V10 19001 cc Traveled 1294602 km Value of black smoke measurement device Value of opacimeter Immediately Travelled Immediately Travelled Before after 20 km after Before after 20 km after cleaning cleaning cleaning cleaning cleaning cleaning First time 32 19 15 1.441 1.19 0.93 Second time 30 17 15 1.341 1.10 0.98 Third time 26 17 16 1.313 1.18 0.98 Average value 29.3 17.6 15.3 1.365 1.15 0.96 Reduction 39.9% 47.7% 15.7% 29.6% rate
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(49) The spray-nozzle-equipped hose (40) has an outer diameter within a range of 2.5 mm to 4.0 mm, and an inner diameter within a range of 1.2 mm to 2.5 mm, and has an oil resistant property and flexibility. A distal end of the hose on a spray side is sealed, and the spray-nozzle-equipped hose (40) includes a plurality of spray nozzles (41) (diameter: 0.1 mm to 0.3 mm) at positions dividing an internal circumference evenly, in a side portion (S) within a range of 5 to 30 mm from the sealed distal end portion (45) to diffuse the internal cleaning agent for a diesel engine (10) into a combustion chamber in an atomized state.
(50) Moreover, the spray-nozzle-equipped hose (40) according to the eleventh aspect is constructed such that the spray nozzle (41) with a diameter of 0.1 mm to 0.3 mm is also provided to a center portion of an end surface of the distal end portion (45). In addition to the spray nozzle (41) provided to the side portion (S), the spray nozzle (41) is provided to improve reachability to the engine (60).
(51)
(52) As illustrated in
(53) Moreover, the internal cleaning system for a diesel engine (20) of a fourteenth aspect according to the present invention adopts a configuration that an intermittent injection control device (50) is provided at a given position of the spray-nozzle-equipped hose (40). With the use of such a configuration, a superfluous amount of the cleaning agent (10) is prevented from being sprayed into the engine (60). Furthermore, intermittent injection enables the prolongation of the working time per unit amount. Moreover, the time during which the physical effect works, in other words, the time to apply, to dirt, shocks due to the intake pulse and combustion pressure, can be increased relative to the time during which the chemical effect by the cleaning agent works. Consequently, the absolute amount of the cleaning agent can be reduced. Hence, the proportion of the cleaning agent in the exhaust gas can be reduced. Accordingly, influence on the environment and costs can be reduced. Furthermore, there is an effect to eliminate the waste of the cleaning agent. In other words, waste may be produced in which a new cleaning solution is attached to separated and removed dirt, or dirt immediately before separation and removal before the cleaning effect is fully exerted, and accordingly the cleaning agent is discharged with the dirt before the cleaning effect is exerted. However, the intermittent injection system has the effect of reducing the waste of the cleaning agent. Timer control of a solenoid valve, and the like are conceivable for the intermittent injection.
(54)
(55) In the diesel engine internal cleaning removal system (20) according to the fifteenth aspect, two or more aerosol cans (30) are provided, the solvent (11) and the grease (12) that are required to constitute the internal cleaning agent for a diesel engine (10) according to any of the first to tenth aspects are respectively and separately filled in the two or more aerosol cans (30),
(56) an end of a separation hose (43) is connected to a spray nozzle (32) of each of the plurality of aerosol cans (30), and the other end of the separation hose is connected to a mixed solution blending portion (44),
(57) the mixed solution blending portion (44) integrates the plurality of separation hoses (43), and controls over blending by controlling a solenoid valve in such a manner as to constitute the internal cleaning agent for a diesel engine (10) according to any of the first to tenth aspects, and the mixed solution blending portion (44) is connected to a rear end portion of the spray-nozzle-equipped hose (40).
(58) In the internal cleaning system for a diesel engine (20) according to the sixteenth aspect,
(59) a plurality of electromagnetic pump type injection devices (70) is provided instead of the aerosol cans (30),
(60) an injection solution container provided in the electromagnetic pump type injection device (70) contains the solvent (11) and the grease (12) that are required to constitute the internal cleaning agent for a diesel engine (10) according to any of the first to tenth aspects, respectively and separately, and inject them to the mixed solution blending portion (44) by an electromagnetic pump (71), and
(61) the internal cleaning agent for a diesel engine (10) is sprayed and diffused into the combustion chamber in an atomized state via the spray-nozzle-equipped hose (40) connected to the mixed solution blending portion (44).
(62)
(63) In the internal cleaning system for a diesel engine (20) according to the seventeenth aspect,
(64) a plurality of pressurized air type injection devices (80) is provided instead of the aerosol cans (30),
(65) a plurality of pressure containers provided in the pressurized air type injection device (80) respectively and separately accommodate the solvent (11) and the grease (12) to form the internal cleaning agent for a diesel engine (10) according to any of the first to tenth aspects,
(66) the pressure container is pressurized by pressurized air supplied from an air compressor (82) to inject the solvent and the grease to the mixed solution blending portion (44) via the respective separation hoses (43), and
(67) the internal cleaning agent for a diesel engine (10) is sprayed and diffused into the combustion chamber in an atomized state via the spray-nozzle-equipped hose (40) connected to the mixed solution blending portion (44). It is desired to adjust the flow rate of the internal cleaning agent for a diesel engine (10) by an electronically control method with a solenoid valve (84), or by the air to pressurize the inside of the pressure container.
(68) In the internal cleaning system for a diesel engine (20) according to an eighteenth aspect, air for mixture is systematically taken in from each pressure container or each injection solution container into a fluid including the solvent (11) and the grease (12), the fluid flowing in the separation hose (43) and the spray-nozzle-equipped hose (40). Accordingly, such a state where the liquid layer (47) and the gas layer (46) flow alternately as illustrated in
DESCRIPTION OF REFERENCE SIGNS
(69) 10 Internal cleaning agent for a diesel engine 11 Solvent 12 Grease 13 Mixed solution 14 Artificially attached carbon layers 20 Internal cleaning system for a diesel engine 30 Aerosol can 31 Injection state fixing device 32 Spray nozzle 40 Spray-nozzle-equipped hose 41 Spray nozzle 42 Venturi portion 43 Separation hose 44 Mixed solution blending portion 45 Distal end portion 46 Gas layer 47 Liquid layer 50 Intermittent injection control device 60 Engine 61 Intake system 70 Electromagnetic pump type injection device 80 Electromagnetic pump 80 Pressurized air type injection device 81 Air regulator 82 Air compressor 83 Gas introduction hole 84 Solenoid valve Angle S Side portion B EGBE E ETB V Vege-sol N N-Hexane K Light oil KI Xylene I IPA M MEK P PAO F Kurisef oil Z Fuel injection timing A1 Stroke A2 Non self-ignition region of light oil (cleaning agent application and penetration region) A3 Self-ignition region of light oil A4 Flame propagation region Z Fuel injection timing