Light directional angle control for light-emitting device and light-emitting apparatus
09618697 ยท 2017-04-11
Assignee
Inventors
- Yasuhisa Inada (Osaka, JP)
- TAKU HIRASAWA (Kyoto, JP)
- Yoshitaka NAKAMURA (Osaka, JP)
- AKIRA HASHIYA (Osaka, JP)
- Mitsuru Nitta (Osaka, JP)
- Takeyuki Yamaki (Nara, JP)
Cpc classification
H10H20/872
ELECTRICITY
G02B6/1225
PHYSICS
International classification
H01L33/00
ELECTRICITY
Abstract
A light-emitting device includes a photoluminescent layer that emits light containing first light, a light-transmissive layer located on or near the photoluminescent layer, a low-refractive-index layer and a high-refractive-index layer. A submicron structure is defined on the photoluminescent layer and/or the light-transmissive layer. The low-refractive-index layer is located on or near the photoluminescent layer so that the photoluminescent layer is located between the low-refractive-index layer and light-transmissive layer. The high-refractive-index layer is located on or near the low-refractive-index layer so that the low-refractive-index layer is located between the high-refractive-index layer and the photoluminescent layer. The submicron structure includes at least projections or recesses and satisfies the following relationship:
.sub.a/n.sub.wav-a<D.sub.int<.sub.a
where D.sub.int is the center-to-center distance between adjacent projections or recesses, .sub.a is the wavelength of the first light in air, and n.sub.wav-a is the refractive index of the photoluminescent layer for the first light.
Claims
1. A light-emitting device comprising: a photoluminescent layer that has a first surface perpendicular to a thickness direction thereof and emits light containing first light, an area of the first surface being larger than a sectional area of the photoluminescent layer perpendicular to the first surface; a light-transmissive layer located on the photoluminescent layer; and a low-refractive-index layer located on the photoluminescent layer so that the photoluminescent layer is located between the low-refractive-index layer and the light-transmissive layer, the low-refractive-index layer having a lower refractive index than the photoluminescent layer, wherein at least one of the photoluminescent layer and the light-transmissive layer has a first submicron structure comprising at least projections or recesses arranged perpendicular to the thickness direction of the photoluminescent layer, at least one of the photoluminescent layer and the light-transmissive layer has a light emitting surface perpendicular to the thickness direction of the photoluminescent layer, the first light being emitted from the light emitting surface, the first submicron structure satisfies the following relationship:
.sub.a/n.sub.wav-a<D.sub.int<.sub.a where D.sub.int is a center-to-center distance between adjacent projections or recesses, .sub.a is the wavelength of the first light in air, and n.sub.wav-a is the refractive index of the photoluminescent layer for the first light, and a thickness of the photoluminescent layer, the refractive index of the photoluminescent layer, and the center-to-center distance are set to limit a directional angle of the first light emitted from the light emitting surface, the light-emitting device further comprises a high-refractive-index layer located on the low-refractive-index layer so that the low-refractive-index layer is located between the high-refractive-index layer and the photoluminescent layer, the high-refractive-index layer having a higher refractive index than the low-refractive-index layer, wherein the first submicron structure comprises the projections and recesses, the high-refractive-index layer has a lower refractive index than the photoluminescent layer, and the light-emitting device satisfies the following relationship:
(4m1).sub.a/8<h.sub.pn.sub.pf+n.sub.Wt.sub.W<(4m+1).sub.a/8 where m is a natural number, h.sub.p is the height of the first submicron structure, n.sub.p is the refractive index of the first submicron structure, f is the ratio of the volume of the projections to the sum of the volumes of the projections and the recesses in the first submicron structure, n.sub.W is the refractive index of the photoluminescent layer, and t.sub.W is the thickness of the photoluminescent layer.
2. The light-emitting device according to claim 1, wherein the low-refractive-index layer has a thickness of .sub.a/6 or more.
3. The light-emitting device according to claim 1, wherein a second submicron structure is defined on an interface between the photoluminescent layer and the low-refractive-index layer.
4. The light-emitting device according to claim 3, wherein the second submicron structure has a same period as the first submicron structure.
5. The light-emitting device according to claim 3, further comprising a high-refractive-index layer located on the low-refractive-index layer so that the low-refractive-index layer is located between the high-refractive-index layer and the photoluminescent layer, the high-refractive-index layer having a higher refractive index than the low-refractive-index layer, wherein a third submicron structure is defined on an interface between the low-refractive-index layer and the high-refractive-index layer.
6. The light-emitting device according to claim 5, wherein the third submicron structure has a same period as the first and second submicron structures.
7. A light-emitting apparatus comprising: the light-emitting device according to claim 1; and a light source that directs excitation light into the light-emitting device.
8. A light-emitting device according to claim 1, wherein the photoluminescent layer includes a phosphor.
9. The light-emitting device according to claim 1, wherein 380 nm.sub.a780 nm is satisfied.
10. The light-emitting device according to claim 1, wherein the thickness of the photoluminescent layer, the refractive index of the photoluminescent layer and the center-to-center distance are set to allow an electric field to be formed in the photoluminescent layer, in which antinodes of the electric field are located in areas, the areas each corresponding to respective one of the projections and/or recesses.
11. The light-emitting device according to claim 1, wherein the light-transmissive layer is located indirectly on the photoluminescent layer.
12. The light-emitting device according to claim 1, wherein the directional angle is limited less than 15 degrees.
13. The light-emitting device according to claim 1, wherein the thickness of the photoluminescent layer, the refractive index of the photoluminescent layer and the center-to-center distance are set to allow an electric field to be formed in the photoluminescent layer, in which antinodes of the electric field are located at, or adjacent to, at least the projections or recesses.
14. A light-emitting device comprising: a photoluminescent layer that has a first surface perpendicular to a thickness direction thereof and emits light containing first light, an area of the first surface being larger than a sectional area of the photoluminescent layer perpendicular to the first surface; a light-transmissive layer located on the photoluminescent layer; and a low-refractive-index layer located on the photoluminescent layer so that the photoluminescent layer is located between the low-refractive-index layer and the light-transmissive layer, the low-refractive-index layer having a lower refractive index than the photoluminescent layer, wherein at least one of the photoluminescent layer and the light-transmissive layer has a first submicron structure comprising at least projections or recesses arranged perpendicular to the thickness direction of the photoluminescent layer, at least one of the photoluminescent layer and the light-transmissive layer has a light emitting surface perpendicular to the thickness direction of the photoluminescent layer, the first light being emitted from the light emitting surface, the first submicron structure satisfies the following relationship:
.sub.a/n.sub.wav-a<D.sub.int<.sub.a where D.sub.int is a center-to-center distance between adjacent projections or recesses, .sub.a is the wavelength of the first light in air, and n.sub.wav-a is the refractive index of the photoluminescent layer for the first light, and a thickness of the photoluminescent layer, the refractive index of the photoluminescent layer, and the center-to-center distance are set to limit a directional angle of the first light emitted from the light emitting surface, the light-emitting device further comprises a high-refractive-index layer located on the low-refractive-index layer so that the low-refractive-index layer is located between the high-refractive-index layer and the photoluminescent layer, the high-refractive-index layer having a higher refractive index than the low-refractive-index layer, wherein the first submicron structure comprises the projections and recesses, the high-refractive-index layer has a higher refractive index than the photoluminescent layer, and the light-emitting device satisfies the following relationship:
(4m3).sub.a/8<h.sub.pn.sub.pf+n.sub.Lt.sub.L+n.sub.Wt.sub.W<(4m1).sub.a/8 where m is a natural number, h.sub.p is the height of the first submicron structure, n.sub.p is the refractive index of the first submicron structure, f is the ratio of the volume of the projections to the sum of the volumes of the projections and the recesses in the first submicron structure, n.sub.W is the refractive index of the photoluminescent layer, t.sub.W is the thickness of the photoluminescent layer, n.sub.L is the refractive index of the low-refractive-index layer, and t.sub.L is the thickness of the low-refractive-index layer.
15. A light-emitting device comprising: a photoluminescent layer that has a first surface perpendicular to a thickness direction thereof and emits light containing first light, an area of the first surface being larger than a sectional area of the photoluminescent layer perpendicular to the first surface; a light-transmissive layer having a higher refractive index than the photoluminescent layer; a low-refractive-index layer located on the photoluminescent layer so that the photoluminescent layer is located between the low-refractive-index layer and the light-transmissive layer, the low-refractive-index layer having a lower refractive index than the photoluminescent layer; and a high-refractive-index layer located on the low-refractive-index layer so that the low-refractive-index layer is located between the high-refractive-index layer and the photoluminescent layer, the high-refractive-index layer having a higher refractive index than the low-refractive-index layer, wherein the light-transmissive layer has a submicron structure comprising a periodic structure having at least projections or recesses arranged perpendicular to the thickness direction of the photoluminescent layer, at least one of the photoluminescent layer and the light-transmissive layer has a light emitting surface perpendicular to the thickness direction of the photoluminescent layer, the first light being emitted from the light emitting surface, the periodic structure satisfies the following relationship:
.sub.a/n.sub.wav-a<p.sub.a<.sub.a where p.sub.a is the period of the periodic structure, .sub.a is the wavelength of the first light in air, and n.sub.wav-a is the refractive index of the photoluminescent layer for the first light, and a thickness of the photoluminescent layer, the refractive index of the photoluminescent layer, and the period of the periodic structure are set to limit a directional angle of the first light emitted from the light emitting surface, the high-refractive-index layer has a lower refractive index than the photoluminescent layer, and the light-emitting device satisfies the following relationship:
(4m-1) .sub.a/8<h.sub.pn.sub.pf +n.sub.wt.sub.w<(4m+1).sub.a/8 where m is a natural number, h.sub.p is the height of the first submicron structure, n.sub.p is the refractive index of the first submicron structure, f is the ratio of the volume of the projections to the sum of the volumes of the projections and the recesses in the first submicron structure, n.sub.w is the refractive index of the photoluminescent layer and t.sub.w is the thickness of the photoluminescent layer.
16. The light-emitting device according to claim 15, wherein a distance between the submicron structure and the photoluminescent layer is more than .sub.a/2.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(54) Optical devices including optical elements such as reflectors and lenses need to be larger to ensure sufficient space for these optical elements. Accordingly, it is desirable to eliminate or reduce the size of these optical elements.
(55) The present disclosure includes the following light-emitting devices and light-emitting apparatus:
(56) 1. A light-emitting device includes a photoluminescent layer that emits light containing first light, and a light-transmissive layer located on or near the photoluminescent layer. A submicron structure is defined on at least one of the photoluminescent layer and the light-transmissive layer. The submicron structure may extend in a plane of the photoluminescent layer or the light-transmissive layer. The submicron structure includes at least projections or recesses and satisfies the following relationship:
.sub.a/n.sub.wav-a<D.sub.int<.sub.a
where D.sub.int is the center-to-center distance between adjacent projections or recesses, .sub.a is the wavelength of the first light in air, and n.sub.wav-a is the refractive index of the photoluminescent layer for the first light. The wavelength .sub.a is, for example, within the visible wavelength range (e.g., 380 to 780 nm).
(57) In general, the light emitted from the photoluminescent layer is light in a wavelength range including the peak wavelength. The wavelength .sub.a of the first light need not be the peak wavelength, but may be any wavelength within the emission wavelength range. If the first light is light of a wavelength other than the peak wavelength, light weaker than light of the peak wavelength can be enhanced. Thus, the emission spectrum of the light-emitting device can be changed to output the desired light without changing the material for the photoluminescent layer.
(58) 2. In Item 1, the submicron structure may include at least one periodic structure defined by at least the projections or recesses, and the at least one periodic structure may include a first periodic structure satisfying the following relationship:
.sub.a/n.sub.wav-a<p.sub.a<.sub.a
where p.sub.a is the period of the first periodic structure.
(59) 3. In Item 1 or 2, the refractive index n.sub.t-a of the light-transmissive layer for the first light may be lower than the refractive index n.sub.wav-a of the photoluminescent layer for the first light.
(60) 4. In any one of Items 1 to 3, the first light may have the maximum intensity in a first direction determined in advance by the submicron structure.
(61) 5. In Item 4, the first direction may be normal to the photoluminescent layer.
(62) 6. In Item 4 or 5, the first light output in the first direction may be linearly polarized light.
(63) 7. In any one of Items 4 to 6, the angle of directionality of the first light with respect to the first direction may be less than 15.
(64) 8. In any one of Items 4 to 7, second light having a wavelength .sub.b different from the wavelength .sub.a of the first light may have the maximum intensity in a second direction different from the first direction.
(65) 9. In any one of Items 1 to 8, the light-transmissive layer may have the submicron structure.
(66) 10. In any one of Items 1 to 9, the photoluminescent layer may have the submicron structure.
(67) 11. In any one of Items 1 to 8, the photoluminescent layer may have a flat main surface, and the light-transmissive layer may be located on the flat main surface of the photoluminescent layer and may have the submicron structure.
(68) 12. In Item 11, the light-emitting device may further include a transparent substrate that supports the photoluminescent layer.
(69) 13. In any one of Items 1 to 8, the light-transmissive layer may be a transparent substrate having the submicron structure on a main surface thereof, and the photoluminescent layer may be located on the submicron structure.
(70) 14. In Item 1 or 2, the refractive index n.sub.t-a of the light-transmissive layer for the first light may be higher than or equal to the refractive index n.sub.wav-a of the photoluminescent layer for the first light, and each of the projections or recesses in the submicron structure may have a height or depth of 150 nm or less.
(71) 15. In any one of Items 1 and 3 to 14, the submicron structure may include at least one periodic structure defined by at least the projections or recesses, and the at least one periodic structure may include a first periodic structure satisfying the following relationship:
.sub.a/n.sub.wav-a<p.sub.a<.sub.a
where p.sub.a is the period of the first periodic structure. The first periodic structure may be a one-dimensional periodic structure.
(72) 16. In Item 15, the light emitted from the photoluminescent layer may contain second light having a wavelength .sub.b different from the wavelength .sub.a in air, and the at least one periodic structure may further include a second periodic structure satisfying the following relationship:
.sub.b/n.sub.wav-b<p.sub.b<.sub.b
where n.sub.wav-b is the refractive index of the photoluminescent layer for the second light, and p.sub.b is the period of the second periodic structure. The second periodic structure may be a one-dimensional periodic structure.
(73) 17. In any one of Items 1 and 3 to 14, the submicron structure may include at least two periodic structures defined by at least the projections or recesses, and the at least two periodic structures may include a two-dimensional periodic structure having periodicity in different directions.
(74) 18. In any one of Items 1 and 3 to 14, the submicron structure may include periodic structures defined by at least the projections or recesses, and the periodic structures may include periodic structures arranged in a matrix.
(75) 19. In any one of Items 1 and 3 to 14, the submicron structure may include periodic structures defined by at least the projections or recesses, and the periodic structures may include a periodic structure satisfying the following relationship:
.sub.ex/n.sub.wav-ex<p.sub.ex<.sub.ex
where p.sub.ex is the period of the periodic structure, .sub.ex is the wavelength, in air, of excitation light for a photoluminescent material contained in the photoluminescent layer, and n.sub.wav-ex is the refractive index of the photoluminescent layer for the excitation light.
(76) 20. A light-emitting device includes photoluminescent layers and light-transmissive layers. At least two of the photoluminescent layers are each independently the photoluminescent layer according to any one of Items 1 to 19, and at least two of the light-transmissive layers are each independently the light-transmissive layer according to any one of Items 1 to 19.
(77) 21. In Item 20, the photoluminescent layers and the light-transmissive layers may be stacked on top of each other.
(78) 22. A light-emitting device includes a photoluminescent layer, and a light-transmissive layer located on or near the photoluminescent layer. A submicron structure is defined on at least one of the photoluminescent layer and the light-transmissive layer. The submicron structure may extend in a plane of the photoluminescent layer or the light-transmissive layer. Light is directed into the photoluminescent layer and the light-transmissive layer to form a quasi-guided mode.
(79) 23. A light-emitting device includes a waveguide layer capable of guiding light and a periodic structure located on or near the waveguide layer. The waveguide layer contains a photoluminescent material. The waveguide layer forms a quasi-guided mode in which light emitted from the photoluminescent material is guided while interacting with the periodic structure.
(80) 24. A light-emitting apparatus includes the light-emitting device according to any one of Items 1 to 23 and an excitation light source that irradiates the photoluminescent layer with excitation light.
(81) 25. A light-emitting device includes a photoluminescent layer, and a light-transmissive layer located on or near the photoluminescent layer. A submicron structure is defined on at least one of the photoluminescent layer and the light-transmissive layer. The submicron structure may extend in a plane of the photoluminescent layer or the light-transmissive layer. The submicron structure includes at least projections or recesses and satisfies the following relationship:
.sub.ex/n.sub.wav-ex<D.sub.int<.sub.ex
where D.sub.int is the center-to-center distance between adjacent projections or recesses, .sub.ex is the wavelength, in air, of excitation light for a photoluminescent material contained in the photoluminescent layer, and n.sub.wav-ex is the refractive index, for the excitation light, of a medium having the highest refractive index of media present in an optical path to the photoluminescent layer or the light-transmissive layer.
(82) 26. In Item 25, the submicron structure may include at least one periodic structure defined by at least the projections or recesses, and the at least one periodic structure may include a first periodic structure satisfying the following relationship:
.sub.ex/n.sub.wav-ex<p.sub.ex<.sub.ex
where p.sub.ex is the period of the first periodic structure.
(83) 27. A light-emitting device includes a photoluminescent layer that emits light containing first light, a light-transmissive layer located on or near the photoluminescent layer, a low-refractive-index layer and a high-refractive-index layer. A submicron structure is defined on at least one of the photoluminescent layer and the light-transmissive layer. The submicron structure may extend in a plane of the photoluminescent layer or the light-transmissive layer. The low-refractive-index layer is located on or near the photoluminescent layer so that the photoluminescent layer is located between the low-refractive-index layer and light-transmissive layer. The low-refractive-index layer has a lower refractive index than the photoluminescent layer. The high-refractive-index layer is located on or near the low-refractive-index layer so that the low-refractive-index layer is located between the high-refractive-index layer and the photoluminescent layer. The high-refractive-index layer has a higher refractive index than the low-refractive-index layer. The submicron structure includes at least projections or recesses and satisfies the following relationship:
.sub.a/n.sub.wav-a<D.sub.int<.sub.a
where D.sub.int is the center-to-center distance between adjacent projections or recesses, .sub.a is the wavelength of the first light in air, and n.sub.wav-a is the refractive index of the photoluminescent layer for the first light.
(84) 28. In Item 27, the submicron structure may include the projections and recesses. The high-refractive-index layer may have a lower refractive index than the photoluminescent layer. The light-emitting device may satisfy the following relationship:
(4m1).sub.a/8<h.sub.pn.sub.pf+n.sub.Wt.sub.W<(4m+1).sub.a/8
where m is a natural number, h.sub.p is the height of the submicron structure, n.sub.p is the refractive index of the submicron structure, f is the ratio of the volume of the projections to the sum of the volumes of the projections and the recesses in the submicron structure, n.sub.W is the refractive index of the photoluminescent layer, and t.sub.W is the thickness of the photoluminescent layer.
(85) 29. In Item 27, the submicron structure may include the projections and recesses. The high-refractive-index layer may have a higher refractive index than the photoluminescent layer. The light-emitting device may satisfy the following relationship:
(4m3).sub.a/8<h.sub.pn.sub.pf+n.sub.Lt.sub.L+n.sub.Wt.sub.W<(4m1).sub.a/8(where m is a natural number)
where h.sub.p is the height of the submicron structure, n.sub.p is the refractive index of the submicron structure, f is the ratio of the volume of the projections to the sum of the volumes of the projections and the recesses in the submicron structure, n.sub.W is the refractive index of the photoluminescent layer, t.sub.W is the thickness of the photoluminescent layer, n.sub.L is the refractive index of the low-refractive-index layer, and t.sub.L is the thickness of the low-refractive-index layer.
(86) 30. In any one of Items 27 to 29, the low-refractive-index layer may have a thickness of .sub.a/6 or more.
(87) 31. In any one of Items 27 to 30, if the submicron structure is referred to as first submicron structure, a second submicron structure may be defined on an interface between the photoluminescent layer and the low-refractive-index layer.
(88) 32. In Item 31, the second submicron structure may have a same period as the first submicron structure.
(89) 33. In Item 31 or 32, a third submicron structure may be defined on an interface between the low-refractive-index layer and the high-refractive-index layer.
(90) 34. In Item 33, the third submicron structure may have a same period as the first and second submicron structures.
(91) 35. A light-emitting device includes a photoluminescent layer that emits light containing first light, a light-transmissive layer located on or near the photoluminescent layer, and a low-refractive-index layer. A submicron structure is defined on at least one of the photoluminescent layer and the light-transmissive layer. The submicron structure may extend in a plane of the photoluminescent layer or the light-transmissive layer. The low-refractive-index layer is located on or near the photoluminescent layer so that the photoluminescent is located between the low-refractive-index layer and the light-transmissive layer. The low-refractive-index layer has a lower refractive index than the photoluminescent layer. The submicron structure includes at least projections or recesses and satisfies the following relationship:
.sub.a/n.sub.wav-a<D.sub.int<.sub.a
where D.sub.int is the center-to-center distance between adjacent projections or recesses, .sub.a is the wavelength of the first light in air, and n.sub.wav-a is the refractive index of the photoluminescent layer for the first light. The light-emitting device satisfies the following relationship:
(4m1).sub.a/8<h.sub.ph.sub.pf+h.sub.Wt.sub.W<(4m+1).sub.a/8
where m is a natural number, h.sub.p is the height of the submicron structure, n.sub.p is the refractive index of the submicron structure, f is the ratio of the volume of the projections to the sum of the volumes of the projections and the recesses in the submicron structure, n.sub.W is the refractive index of the photoluminescent layer, and t.sub.W is the thickness of the photoluminescent layer.
(92) 36. A light-emitting apparatus includes the light-emitting device according to any one of Items 27 to 35; and a light source that directs excitation light into the light-emitting device.
(93) 37. In Item 1, the first submicron structure comprises the projections. The high-refractive-index layer may have a lower refractive index than the photoluminescent layer. The light-emitting device may satisfy the following relationship:
(4m1).sub.a/8<h.sub.ph.sub.pf+n.sub.Wt.sub.W<(4m+1).sub.a/8
where m is a natural number, h.sub.p is the height of the first submicron structure, n.sub.p is the refractive index of the first submicron structure, f is the ratio of the volume of the first submicron structure, n.sub.W is the refractive index of the photoluminescent layer, and t.sub.W is the thickness of the photoluminescent layer.
(94) 38. A light-emitting device includes a photoluminescent layer that emits light containing first light, a light-transmissive layer having a higher refractive index than the photoluminescent layer, a low-refractive-index layer located on or near the photoluminescent layer so that the photoluminescent layer is located between the low-refractive-index layer and the light-transmissive layer, the low-refractive-index layer having a lower refractive index than the photoluminescent layer; and a high-refractive-index layer located on or near the low-refractive-index layer so that the low-refractive-index layer is located between the high-refractive-index layer and the photoluminescent layer, the high-refractive-index layer having a higher refractive index than the low-refractive-index layer. A submicron structure is defined on the light-transmissive layer, the submicron structure comprising at least projections or recesses. The submicron structure includes at least one periodic structure defined by at least the projections or recesses, and the at least one periodic structure includes a first periodic structure satisfying the following relationship:
.sub.a/n.sub.wav-a<p.sub.a<.sub.a
where p.sub.a is the period of the first periodic structure, .sub.a is the wavelength of the first light in air, and n.sub.wav-a is the refractive index of the photoluminescent layer for the first light.
(95) 39. In Item 38, a distance between the submicron structure and the photoluminescent layer may be more than .sub.a/2.
(96) 40. A light-emitting device includes a light-transmissive layer on which a submicron structure is defined, a photoluminescent layer that is located on or near the submicron structure and emits light containing first light, a low-refractive-index layer located on or near the photoluminescent layer so that the photoluminescent layer is located between the low-refractive-index layer and the light-transmissive layer, the low-refractive-index layer having a lower refractive index than the photoluminescent layer; and a high-refractive-index layer located on or near the low-refractive-index layer so that the low-refractive-index layer is located between the high-refractive-index layer and the photoluminescent layer, the high-refractive-index layer having a higher refractive index than the low-refractive-index layer. The submicron structure comprises at least projections or recesses, and the submicron structure includes at least one periodic structure defined by at least the projections or recesses, and the at least one periodic structure includes a first periodic structure satisfying the following relationship:
.sub.a/n.sub.wav-a<p.sub.a<.sub.a
where p.sub.a is the period of the first periodic structure, .sub.a is the wavelength of the first light in air, and n.sub.wav-a is the refractive index of the photoluminescent layer for the first light.
(97) 41. A light-emitting device includes a photoluminescent layer that emits light containing first light, a low-refractive-index layer located on or near the photoluminescent layer having a lower refractive index than the photoluminescent layer, and a high-refractive-index layer located on or near the low-refractive-index layer so that the low-refractive-index layer is located between the high-refractive-index layer and the photoluminescent layer, the high-refractive-index layer having a higher refractive index than the low-refractive-index layer. A submicron structure is defined on the photoluminescent, the submicron structure comprising at least projections or recesses. The submicron structure includes at least one periodic structure defined by at least the projections or recesses, and the at least one periodic structure includes a first periodic structure satisfying the following relationship:
.sub.a/n.sub.wav-a<p.sub.a<.sub.a
where p.sub.a is the period of the first periodic structure, .sub.a is the wavelength of the first light in air, and n.sub.wav-a is the refractive index of the photoluminescent layer for the first light.
(98) A light-emitting device according to an embodiment of the present disclosure includes a photoluminescent layer that emits light containing first light, and a light-transmissive layer located on or near the photoluminescent layer. A submicron structure is defined on at least one of the photoluminescent layer and the light-transmissive layer. The submicron structure may extend in a plane of the photoluminescent layer or the light-transmissive layer. The submicron structure includes at least projections or recesses. The submicron structure satisfies the following relationship:
.sub.a/n.sub.wav-a<D.sub.int<.sub.a
where D.sub.int is the center-to-center distance between adjacent projections or recesses, .sub.a is the wavelength of the first light in air, and n.sub.wav-a is the refractive index of the photoluminescent layer for the first light. The wavelength .sub.a is, for example, within the visible wavelength range (e.g., 380 to 780 nm).
(99) The photoluminescent layer contains a photoluminescent material. The term photoluminescent material refers to a material that emits light in response to excitation light. This term encompasses fluorescent materials and phosphorescent materials in a narrow sense, encompasses inorganic materials and organic materials (e.g., dyes), and encompasses quantum dots (i.e., tiny semiconductor particles). The photoluminescent layer may contain a matrix material (host material) in addition to the photoluminescent material. Examples of matrix materials include resins and inorganic materials such as glasses and oxides.
(100) The light-transmissive layer located on or near the photoluminescent layer is made of a material with high transmittance to the light emitted from the photoluminescent layer. Examples of such materials include inorganic materials and resins. For example, the light-transmissive layer is desirably made of a dielectric (particularly, an insulator with low light absorption). For example, the light-transmissive layer may be a substrate that supports the photoluminescent layer. Alternatively, if the surface of the photoluminescent layer facing air has the submicron structure, the air layer can serve as the light-transmissive layer.
(101) In the light-emitting device according to the embodiment of the present disclosure, the submicron structure (e.g., a periodic structure) defined on at least one of the photoluminescent layer and the light-transmissive layer forms a unique electric field distribution inside the photoluminescent layer and the light-transmissive layer, as described in detail later with reference to the results of calculations and experiments. This electric field distribution, also termed quasi-guided mode, is due to the interaction of guided light with the submicron structure. The quasi-guided mode can be utilized to improve the luminous efficiency, directionality, and polarization selectivity of photoluminescence, as described later. Although the term quasi-guided mode is used in the following description to describe novel structures and/or mechanisms contemplated by the inventors, this description is for illustrative purposes only and is not intended to limit the present disclosure in any way.
(102) For example, the submicron structure includes projections and satisfies the relationship .sub.a/n.sub.wav-a<D.sub.int<.sub.a, where D.sub.int is the center-to-center distance between adjacent projections. Instead of the projections, the submicron structure may include recesses. For simplicity, the following description will be directed to a submicron structure including projections. The symbol is the wavelength of light, and the symbol .sub.a is the wavelength of light in air. The symbol n.sub.wav is the refractive index of the photoluminescent layer. If the photoluminescent layer is a medium containing materials, the refractive index n.sub.wav is the average refractive index of the materials weighted by their respective volume fractions. Although it is preferable to use the symbol n.sub.wav-a to refer to the refractive index of the photoluminescent layer for light of the wavelength .sub.a because the refractive index n generally depends on the wavelength, it may be abbreviated for simplicity. The symbol n.sub.wav is basically the refractive index of the photoluminescent layer; however, if a layer having a higher refractive index than the photoluminescent layer is adjacent to the photoluminescent layer, the refractive index n.sub.wav is the average refractive index of the layer having a higher refractive index and the photoluminescent layer weighted by their respective volume fractions. This is optically equivalent to a photoluminescent layer composed of layers of different materials.
(103) The effective refractive index n.sub.eff of the medium for light in the quasi-guided mode satisfies n.sub.a<n.sub.eff<n.sub.wav, where n.sub.a is the refractive index of air. If light in the quasi-guided mode is assumed to be light propagating through the photoluminescent layer while being totally reflected at an angle of incidence , the effective refractive index n.sub.eff can be written as n.sub.eff=n.sub.wav sin . The effective refractive index n.sub.eff is determined by the refractive index of the medium present in the region where the electric field of the quasi-guided mode is distributed. For example, if the submicron structure is defined by the light-transmissive layer, the effective refractive index n.sub.eff depends not only on the refractive index of the photoluminescent layer, but also on the refractive index of the light-transmissive layer. Because the electric field distribution also varies depending on the polarization direction of the quasi-guided mode (i.e., the TE mode or the TM mode), the effective refractive index n.sub.eff can differ between the TE mode and the TM mode.
(104) The submicron structure is defined on at least one of the photoluminescent layer and the light-transmissive layer. If the photoluminescent layer and the light-transmissive layer are in contact with each other, the submicron structure may be defined on the interface between the photoluminescent layer and the light-transmissive layer. In this case, the photoluminescent layer and the light-transmissive layer have the submicron structure. Alternatively, the light-transmissive layer located on or near the photoluminescent layer may have the submicron structure without the photoluminescent layer having the submicron structure. When the submicron structure of the light-transmissive layer is said to be near the photoluminescent layer, or one layer is said to be near another layer, the distance therebetween is typically half the wavelength .sub.a or less. This allows the electric field of a guided mode to reach the submicron structure, thus forming a quasi-guided mode. However, the distance between the submicron structure of the light-transmissive layer and the photoluminescent layer may exceed half the wavelength .sub.a if the light-transmissive layer has a higher refractive index than the photoluminescent layer. If the light-transmissive layer has a higher refractive index than the photoluminescent layer, light reaches the light-transmissive layer even if the above relationship is not satisfied.
(105) The submicron structure, which satisfies the relationship .sub.a/n.sub.wav-a<D.sub.int<.sub.a, as described above, is characterized by a submicron size. The submicron structure includes, for example, at least one periodic structure, as in the light-emitting devices according to the embodiments described in detail later. The at least one periodic structure satisfies the relationship .sub.a/n.sub.wav-a<p.sub.a<.sub.a, where p.sub.a is the period of the at least one periodic structure. That is, the submicron structure includes a periodic structure in which the center-to-center distance D.sub.int between adjacent projections is constant at p.sub.a. If the submicron structure includes such a periodic structure, light in the quasi-guided mode propagates while repeatedly interacting with the periodic structure so that the light is diffracted by the submicron structure. Unlike the phenomenon in which light propagating through free space is diffracted by a periodic structure, this is the phenomenon in which light is guided (i.e., repeatedly totally reflected) while interacting with the periodic structure. This efficiently diffracts the light even if the periodic structure causes a small phase shift (i.e., even if the periodic structure has a small height).
(106) The above mechanism can be utilized to improve the luminous efficiency of photoluminescence by the enhancement of the electric field due to the quasi-guided mode and also to couple the emitted light into the quasi-guided mode. The angle of travel of the light in the quasi-guided mode is varied by the angle of diffraction determined by the periodic structure. This can be utilized to output light of a particular wavelength in a particular direction (i.e., significantly improve the directionality). Furthermore, high polarization selectivity can be simultaneously achieved because the effective refractive index n.sub.eff (=n.sub.wav sin ) differs between the TE mode and the TM mode. For example, as demonstrated by the experimental examples below, a light-emitting device can be provided that outputs intense linearly polarized light (e.g., the TM mode) of a particular wavelength (e.g., 610 nm) in the front direction. The angle of directionality of the light output in the front direction is, for example, less than 15. The term angle of directionality refers to the angle of one side with respect to the front direction, which is assumed to be 0.
(107) Conversely, a submicron structure having a lower periodicity results in a lower directionality, luminous efficiency, polarization, and wavelength selectivity. The periodicity of the submicron structure may be adjusted depending on the need. The periodic structure may be a one-dimensional periodic structure, which has a higher polarization selectivity, or a two-dimensional periodic structure, which allows for a lower polarization.
(108) The submicron structure may include periodic structures. For example, these periodic structures may have different periods or different periodic directions (axes). The periodic structures may be defined on the same plane or may be stacked on top of each other. The light-emitting device may include photoluminescent layers and light-transmissive layers, and they may have submicron structures.
(109) The submicron structure can be used not only to control the light emitted from the photoluminescent layer, but also to efficiently guide excitation light into the photoluminescent layer. That is, the excitation light can be diffracted and coupled into the quasi-guided mode to guide light in the photoluminescent layer and the light-transmissive layer by the submicron structure to efficiently excite the photoluminescent layer. A submicron structure may be used that satisfies the relationship .sub.ex/n.sub.wav-ex<D.sub.int<.sub.ex, where .sub.ex is the wavelength, in air, of the light that excites the photoluminescent material, and n.sub.wav-ex is the refractive index of the photoluminescent layer for the excitation light. The symbol n.sub.wav-ex is the refractive index of the photoluminescent layer for the emission wavelength of the photoluminescent material. Alternatively, a submicron structure may be used that includes a periodic structure satisfying the relationship .sub.ex/n.sub.wav-ex<p.sub.ex<.sub.ex, where P.sub.ex is the period of the periodic structure. The excitation light has a wavelength .sub.ex of, for example, 450 nm, although it may have a shorter wavelength than visible light. If the excitation light has a wavelength within the visible range, it may be output together with the light emitted from the photoluminescent layer.
(110) 1. Underlying Knowledge Forming Basis of the Present Disclosure
(111) The underlying knowledge forming the basis for the present disclosure will be described before describing specific embodiments of the present disclosure. As described above, photoluminescent materials such as those used for fluorescent lamps and white LEDs emit light in all directions and thus require optical elements such as reflectors and lenses to emit light in a particular direction. These optical elements, however, can be eliminated (or the size thereof can be reduced) if the photoluminescent layer itself emits directional light. This results in a significant reduction in the size of optical devices and equipment. With this idea in mind, the inventors have conducted a detailed study on the photoluminescent layer to achieve directional light emission.
(112) The inventors have investigated the possibility of inducing light emission with particular directionality so that the light emitted from the photoluminescent layer is localized in a particular direction. Based on Fermi's golden rule, the emission rate , which is a measure characterizing light emission, is represented by equation (1):
(113)
(114) In equation (1), r is the vector indicating the position, is the wavelength of light, d is the dipole vector, E is the electric field vector, and is the density of states. For many substances other than some crystalline substances, the dipole vector d is randomly oriented. The magnitude of the electric field E is substantially constant irrespective of the direction if the size and thickness of the photoluminescent layer are sufficiently larger than the wavelength of light. Hence, in most cases, the value of <(d.Math.E(r))>.sup.2 does not depend on the direction. Accordingly, the emission rate is constant irrespective of the direction. Thus, in most cases, the photoluminescent layer emits light in all directions.
(115) As can be seen from equation (1), to achieve anisotropic light emission, it is necessary to align the dipole vector d in a particular direction or to enhance the component of the electric field vector in a particular direction. One of these approaches can be employed to achieve directional light emission. In the present disclosure, the results of a detailed study and analysis on structures for utilizing a quasi-guided mode in which the electric field component in a particular direction is enhanced by the confinement of light in the photoluminescent layer will be described below.
(116) 2. Structure for Enhancing Only Electric Field in Particular Direction
(117) The inventors have investigated the possibility of controlling light emission using a guided mode with an intense electric field. Light can be coupled into a guided mode using a waveguide structure that itself contains a photoluminescent material. However, a waveguide structure simply formed using a photoluminescent material outputs little or no light in the front direction because the emitted light is coupled into a guided mode. Accordingly, the inventors have investigated the possibility of combining a waveguide containing a photoluminescent material with a periodic structure (including at least projections or recesses). When the electric field of light is guided in a waveguide while overlapping with a periodic structure located on or near the waveguide, a quasi-guided mode is formed by the effect of the periodic structure. That is, the quasi-guided mode is a guided mode restricted by the periodic structure and is characterized in that the antinodes of the amplitude of the electric field have the same period as the periodic structure. Light in this mode is confined in the waveguide structure to enhance the electric field in a particular direction. This mode also interacts with the periodic structure to undergo diffraction so that the light in this mode is converted into light propagating in a particular direction and can thus be output from the waveguide. The electric field of light other than the quasi-guided mode is not enhanced because little or no such light is confined in the waveguide. Thus, most light is coupled into a quasi-guided mode with a large electric field component.
(118) That is, the inventors have investigated the possibility of using a photoluminescent layer containing a photoluminescent material as a waveguide (or a waveguide layer including a photoluminescent layer) in combination with a periodic structure located on or near the waveguide to couple light into a quasi-guided mode in which the light is converted into light propagating in a particular direction, thereby providing a directional light source.
(119) As a simple waveguide structure, the inventors have studied slab waveguides. A slab waveguide has a planar structure in which light is guided.
(120) If a periodic structure is located on or near the photoluminescent layer, the electric field of the guided mode interacts with the periodic structure to form a quasi-guided mode. Even if the photoluminescent layer is composed of layers, a quasi-guided mode is formed as long as the electric field of the guided mode reaches the periodic structure. Not all of the photoluminescent layer needs to be made of a photoluminescent material; it may be a layer including at least a region that functions to emit light.
(121) If the periodic structure is made of a metal, a mode due to the guided mode and plasmon resonance is formed. This mode has different properties from the quasi-guided mode described above and is less effective in enhancing emission because a large loss occurs due to high absorption by the metal. Thus, it is desirable to form the periodic structure using a dielectric with low absorption.
(122) The inventors have studied the coupling of light into a quasi-guided mode that can be output as light propagating in a particular angular direction using a periodic structure formed on a waveguide (e.g. photoluminescent layer).
(123)
(124) In equation (2), m is an integer indicating the diffraction order.
(125) For simplicity, the light guided in the waveguide 110 is assumed to be a ray of light propagating at an angle .sub.wav. This approximation gives equations (3) and (4):
(126)
(127) In these equations, .sub.0 is the wavelength of the light in air, n.sub.wav is the refractive index of the waveguide 110, n.sub.out is the refractive index of the medium from which the light is output, and .sub.out is the angle at which the light is output from the waveguide 110 to a substrate or air. From equations (2) to (4), the output angle .sub.out can be represented by equation (5):
n.sub.out sin .sub.out=n.sub.wav sin .sub.wavm.sub.0/p(5)
(128) If n.sub.wav sin .sub.wav=m.sub.0/p in equation (5), .sub.out=0, meaning that the light can be output in the direction perpendicular to the plane of the waveguide 110 (i.e., in the front direction).
(129) Based on this principle, light can be coupled into a particular quasi-guided mode and be converted into light having a particular output angle using the periodic structure to output intense light in that direction.
(130) There are some constraints to achieving the above situation. To form a quasi-guided mode, the light propagating through the waveguide 110 has to be totally reflected. The conditions therefor are represented by inequality (6):
n.sub.out<n.sub.wav sin .sub.wav(6)
(131) To diffract the quasi-guided mode using the periodic structure and thereby output the light from the waveguide 110, 1<sin .sub.out<1 has to be satisfied in equation (5). Hence, inequality (7) has to be satisfied:
(132)
(133) Taking into account inequality (6), inequality (8) may be satisfied:
(134)
(135) To output the light from the waveguide 110 in the front direction (i.e., .sub.out=0), as can be seen from equation (5), equation (9) has to be satisfied:
p=m.sub.0/(n.sub.wav sin .sub.wav)(9)
(136) As can be seen from equation (9) and inequality (6), the required conditions are represented by inequality (10):
(137)
(138) If the periodic structure 120 as shown in
(139)
(140) If the waveguide (photoluminescent layer) 110 is not in contact with a transparent substrate, as shown in
(141)
(142) Alternatively, a structure as illustrated in
(143)
(144) Although m=1 is assumed in inequality (10) to give inequalities (12) and (13), m2 may be assumed. That is, if both surfaces of the light-emitting device 100 are in contact with air layers, as shown in
(145)
where m is an integer of 1 or more.
(146) Similarly, if the photoluminescent layer 110 is formed on the transparent substrate 140, as in the light-emitting device 100a shown in
(147)
(148) By determining the period p of the periodic structure so as to satisfy the above inequalities, the light emitted from the photoluminescent layer 110 can be output in the front direction, thus providing a directional light-emitting device.
(149) 3. Verification by Calculations
(150) 3-1. Period and Wavelength Dependence
(151) The inventors verified, by optical analysis, whether the output of light in a particular direction as described above is actually possible. The optical analysis was performed by calculations using DiffractMOD available from Cybernet Systems Co., Ltd. In these calculations, the change in the absorption of external light incident perpendicular to a light-emitting device by a photoluminescent layer was calculated to determine the enhancement of light output perpendicular to the light-emitting device. The calculation of the process by which external incident light is coupled into a quasi-guided mode and is absorbed by the photoluminescent layer corresponds to the calculation of a process opposite to the process by which light emitted from the photoluminescent layer is coupled into a quasi-guided mode and is converted into propagating light output perpendicular to the light-emitting device. Similarly, the electric field distribution of a quasi-guided mode was calculated from the electric field of external incident light.
(152)
(153) In the above calculations, the periodic structure was assumed to have a rectangular cross section as shown in
(154) In
(155) 3-2. Thickness Dependence
(156)
(157)
(158) 3-3. Polarization Dependence
(159) To examine the polarization dependence, the enhancement of light was calculated under the same conditions as in
(160) 3-4. Two-Dimensional Periodic Structure
(161) The effect of a two-dimensional periodic structure was also studied.
(162) The two-dimensional periodic structure does not have to be a square grid structure having equal periods in the x direction and the y direction, as shown in
(163) In this embodiment, as demonstrated above, light in a characteristic quasi-guided mode formed by the periodic structure and the photoluminescent layer can be selectively output only in the front direction through diffraction by the periodic structure. With this structure, the photoluminescent layer can be excited with excitation light such as ultraviolet light or blue light to output directional light.
(164) 4. Study on Constructions of Periodic Structure and Photoluminescent Layer
(165) The effects of changes in various conditions such as the constructions and refractive indices of the periodic structure and the photoluminescent layer will now be described.
(166) 4-1. Refractive Index of Periodic Structure
(167) The refractive index of the periodic structure was studied. In the calculations performed herein, the photoluminescent layer was assumed to have a thickness of 200 nm and a refractive index n.sub.wav of 1.8, the periodic structure was assumed to be a one-dimensional periodic structure uniform in the y direction, as shown in
(168) The results show that a photoluminescent layer with a thickness of 1,000 nm (
(169) The results also show that a periodic structure with a higher refractive index results in a broader peak and a lower intensity. This is because a periodic structure with a higher refractive index outputs light in the quasi-guided mode at a higher rate and is therefore less effective in confining the light, i.e., has a lower Q value. To maintain a high peak intensity, a structure may be employed in which light is moderately output using a quasi-guided mode that is effective in confining the light (i.e., has a high Q value). This means that it is undesirable to use a periodic structure made of a material having a much higher refractive index than the photoluminescent layer. Thus, to achieve a high peak intensity and Q value, the periodic structure (i.e., the light-transmissive layer) may be made of a dielectric having a refractive index lower than or similar to that of the photoluminescent layer. This is also true if the photoluminescent layer contains materials other than photoluminescent materials.
(170) 4-2. Height of Periodic Structure
(171) The height of the periodic structure was then studied. In the calculations performed herein, the photoluminescent layer was assumed to have a thickness of 1,000 nm and a refractive index n.sub.wav of 1.8, the periodic structure was assumed to be a one-dimensional periodic structure uniform in the y direction, as shown in
(172) 4-3. Polarization Direction
(173) The polarization direction was then studied.
(174) 4-4. Refractive Index of Photoluminescent Layer
(175) The refractive index of the photoluminescent layer was then studied.
(176) The above analysis demonstrates that a high peak intensity and Q value can be achieved if the periodic structure has a refractive index lower than or similar to the refractive index of the photoluminescent layer or if the periodic structure has a higher refractive index than the photoluminescent layer and a height of 150 nm or less.
(177) 5. Modifications
(178) Modifications of this embodiment will now be described.
(179) 5-1. Structure Including Substrate
(180) As described above, the light-emitting device may have a structure in which the photoluminescent layer 110 and the periodic structure 120 are formed on the transparent substrate 140, as shown in
(181) To demonstrate this, calculations were performed under the same conditions as in
(182) Thus, for the light-emitting device 100a, in which the photoluminescent layer 110 and the periodic structure 120 are located on the transparent substrate 140, a period p that satisfies inequality (15) is effective, and a period p that satisfies inequality (13) is significantly effective.
(183) 5-2. Light-Emitting Apparatus Including Excitation Light Source
(184)
(185) The excitation light may be coupled into a quasi-guided mode to efficiently output light. This method is illustrated in
(186)
where m is an integer of 1 or more, .sub.ex is the wavelength of the excitation light, and n.sub.out is the refractive index of the medium having the highest refractive index of the media in contact with the photoluminescent layer 110 except the periodic structure 120.
(187) In the example in
(188) In particular, the excitation light can be more effectively converted into a quasi-guided mode if m=1, i.e., if the period p.sub.y is determined so as to satisfy inequality (17):
(189)
(190) Thus, the excitation light can be converted into a quasi-guided mode if the period p.sub.y is set so as to satisfy the conditions represented by inequality (16) (particularly, the conditions represented by inequality (17)). As a result, the photoluminescent layer 110 can efficiently absorb the excitation light of the wavelength .sub.ex.
(191)
(192) Also available are two-dimensional periodic structures including periodic components as shown in
(193) 5-3. Periodic Structure on Transparent Substrate
(194) As shown in
(195) To verify the effect of these structures, the enhancement of light output from the structure in
(196) 5-4. Powder
(197) According to the above embodiment, light of any wavelength can be enhanced by adjusting the period of the periodic structure and the thickness of the photoluminescent layer. For example, if the structure shown in
(198) The single structure as shown in
(199) 5-5. Array of Structures with Different Periods
(200)
(201) 5-6. Layered Structure
(202)
(203) The number of layers and the constructions of the photoluminescent layer 110 and the periodic structure in each layer are not limited to those described above, but may be selected as appropriate. For example, for a structure including two layers, first and second photoluminescent layers are formed opposite each other with a light-transmissive substrate therebetween, and first and second periodic structures are formed on the surfaces of the first and second photoluminescent layers, respectively. In this case, the first photoluminescent layer and the first periodic structure may together satisfy the conditions corresponding to inequality (15), whereas the second photoluminescent layer and the second periodic structure may together satisfy the conditions corresponding to inequality (15). For a structure including three or more layers, the photoluminescent layer and the periodic structure in each layer may satisfy the conditions corresponding to inequality (15). The positional relationship between the photoluminescent layers and the periodic structures in
(204) 5-7. Structure Including Protective Layer
(205)
(206) 6. Material and Method of Manufacture
(207) Directional light emission can be achieved if the photoluminescent layer (or waveguide layer) and the periodic structure are made of materials that satisfy the above conditions. The periodic structure may be made of any material. However, a photoluminescent layer (or waveguide layer) or a periodic structure made of a medium with high light absorption is less effective in confining light and therefore results in a lower peak intensity and Q value. Thus, the photoluminescent layer (or waveguide layer) and the periodic structure may be made of media with relatively low light absorption.
(208) For example, the periodic structure may be made of a dielectric with low light absorption. Examples of candidate materials for the periodic structure include magnesium fluoride (MgF.sub.2), lithium fluoride (LiF), calcium fluoride (CaF.sub.2), quartz (SiO.sub.2), glasses, resins, magnesium oxide (MgO), indium tin oxide (ITO), titanium oxide (TiO.sub.2), silicon nitride (SiN), tantalum pentaoxide (Ta.sub.2O.sub.5), zirconia (ZrO.sub.2), zinc selenide (ZnSe), and zinc sulfide (ZnS). To form a periodic structure having a lower refractive index than the photoluminescent layer, as described above, MgF.sub.2, LiF, CaF.sub.2, SiO.sub.2, glasses, and resins are desirably used, which have refractive indices of about 1.3 to 1.5.
(209) The term photoluminescent material encompasses fluorescent materials and phosphorescent materials in a narrow sense, encompasses inorganic materials and organic materials (e.g., dyes), and encompasses quantum dots (i.e., tiny semiconductor particles). In general, a fluorescent material containing an inorganic host material tends to have a higher refractive index. Examples of fluorescent materials that emit blue light include M.sub.10(PO.sub.4).sub.6Cl.sub.2:Eu.sup.2+ (where M is at least one element selected from Ba, Sr, and Ca), BaMgAl.sub.10O.sub.17:Eu.sup.2+, M.sub.3MgSi.sub.2O.sub.8:Eu.sup.2+ (where M is at least one element selected from Ba, Sr, and Ca), and M.sub.5SiO.sub.4Cl.sub.6:Eu.sup.2+ (where M is at least one element selected from Ba, Sr, and Ca). Examples of fluorescent materials that emit green light include M.sub.2MgSi.sub.2O.sub.7:Eu.sup.2+ (where M is at least one element selected from Ba, Sr, and Ca), SrSi.sub.5AlO.sub.2N.sub.7:Eu.sup.2+, SrSi.sub.2O.sub.2N.sub.2:Eu.sup.2+, BaAl.sub.2O.sub.4:Eu.sup.2+, BaZrSi.sub.3O.sub.9:Eu.sup.2+, M.sub.2SiO.sub.4:Eu.sup.2+ (where M is at least one element selected from Ba, Sr, and Ca), BaSi.sub.3O.sub.4N.sub.2:Eu.sup.2+, Ca.sub.8Mg(SiO.sub.4).sub.4Cl.sub.2:Eu.sup.2+, Ca.sub.3SiO.sub.4Cl.sub.2:Eu.sup.2+, CaSi.sub.12(m+n)Al.sub.(m+n)O.sub.nN.sub.16-n:Ce.sup.3+, and -SiAlON:Eu.sup.2+. Examples of fluorescent materials that emit red light include CaAlSiN.sub.3:Eu.sup.2+, SrAlSi.sub.4O.sub.7:Eu.sup.2+, M.sub.2Si.sub.5N.sub.8:Eu.sup.2+ (where M is at least one element selected from Ba, Sr, and Ca), MSiN.sub.2:Eu.sup.2+ (where M is at least one element selected from Ba, Sr, and Ca), MSi.sub.2O.sub.2N.sub.2:Yb.sup.2+ (where M is at least one element selected from Sr and Ca), Y.sub.2O.sub.2S:Eu.sup.3+, Sm.sup.3+, La.sub.2O.sub.2S:Eu.sup.3+, Sm.sup.3+, CaWO.sub.4:Li.sup.1+, Eu.sup.3+, Sm.sup.3+, M.sub.2SiS.sub.4:Eu.sup.2+ (where M is at least one element selected from Ba, Sr, and Ca), and M.sub.3SiO.sub.5:Eu.sup.2+ (where M is at least one element selected from Ba, Sr, and Ca). Examples of fluorescent materials that emit yellow light include Y.sub.3Al.sub.5O.sub.12:Ce.sup.3+, CaSi.sub.2O.sub.2N.sub.2:Eu.sup.2+, Ca.sub.3Sc.sub.2Si.sub.3O.sub.12:Ce.sup.3+, CaSc.sub.2O.sub.4:Ce.sup.3+, -SiAlON:Eu.sup.2+, MSi.sub.2O.sub.2N.sub.2:Eu.sup.2+ (where M is at least one element selected from Ba, Sr, and Ca), and M.sub.7(SiO.sub.3).sub.6Cl.sub.2:Eu.sup.2+ (where M is at least one element selected from Ba, Sr, and Ca).
(210) Examples of quantum dots include materials such as CdS, CdSe, core-shell CdSe/ZnS, and alloy CdSSe/ZnS. Light of various wavelengths can be emitted depending on the material. Examples of matrices for quantum dots include glasses and resins.
(211) The transparent substrate 140, as shown in, for example,
(212) Example methods of manufacture will now be described.
(213) An example method for manufacturing the structure shown in
(214) The light-emitting device 100 shown in
(215) The structure shown in
(216) The above methods of manufacture are for illustrative purposes only, and the light-emitting devices according to the embodiments of the present disclosure may be manufactured by other methods.
EXAMPLES
(217) Light-emitting devices according to embodiments of the present disclosure are illustrated by the following examples.
(218) A sample light-emitting device having the same structure as in
(219) A one-dimensional periodic structure (stripe-shaped projections) having a period of 400 nm and a height of 40 nm was formed on a glass substrate, and a photoluminescent material, i.e., YAG:Ce, was deposited thereon to a thickness of 210 nm.
(220)
(221) Among the above results of measurements, for example,
(222) Although YAG:Ce, which emits light in a wide wavelength range, was used in the above experiment, directional and polarized light emission can also be achieved using a similar structure including a photoluminescent material that emits light in a narrow wavelength range. Such a photoluminescent material does not emit light of other wavelengths and can therefore be used to provide a light source that does not emit light in other directions or in other polarized states.
(223) 7. Example Structures for Improving Luminous Efficiency
(224) Example structures for further improving the luminous efficiency will now be described.
(225)
(226)
(227) In
(228) Significant emission enhancement occurs at a particular thickness t.sub.W due to the interference of light. To study this effect in more detail, the transmittance for light incident perpendicularly on the surface of the photoluminescent layer 110 adjacent to the periodic structure 120 was calculated.
(229)
(230) A comparison between the results of
(231)
(.sub.2.sub.B)(.sub.1+.sub.A)+.sub.P=(2m1) (where m is a natural number)(18)
where .sub.A is the phase shift of light when the light is reflected at point A, .sub.1 is the phase shift of light when the light travels from point A to point D, .sub.B is the phase shift of light when the light is reflected at point B, .sub.2 is the phase shift of light when the light travels from point A to point B and then to point C, and .sub.p is the phase difference due to the optical path length difference caused by the periodic structure 120.
(232) The conditions where the reflectance is maximized (i.e., the transmittance is minimized) are represented by equation (19):
(.sub.2+.sub.B)(.sub.1+.sub.A)+.sub.P=2m (where m is a natural number)(19)
(233) Here, .sub.2.sub.1=4n.sub.Wt.sub.W cos /.sub.a, where .sub.a, is the wavelength of the incident light in air. Taking into account the filling factor f, the optical path length difference .sub.P caused by the periodic structure 120 is expressed as .sub.P=4n.sub.ph.sub.pf cos /.sub.a. Hence, equation (18) can be transformed as follows:
n.sub.Wt.sub.W cos /.sub.a+n.sub.ph.sub.pf cos /.sub.a+(.sub.B.sub.A)/4=(2m1)/4 (where m is a natural number)(20)
(234) In particular, if light is incident perpendicularly on the photoluminescent layer 110, cos =1, .sub.A=, and .sub.B=0. Hence, the conditions where the transmittance is maximized are represented by equation (21):
h.sub.pn.sub.pf+n.sub.Wt.sub.W=m.sub.a/2(where m is a natural number)(21)
(235) The conditions where the reflectance is maximized are represented by equation (22):
h.sub.pn.sub.pf+n.sub.Wt.sub.W=(2m1).sub.a/4(where m is a natural number)(22)
(236) Hence, the conditions where the transmittance is equal to the average are represented by equation (23):
h.sub.pn.sub.pf+n.sub.Wt.sub.W=(4m1).sub.a/8 (where m is a natural number)(23)
(237) Hence, the conditions where the transmittance is higher than the average are represented by inequality (24):
(4m1).sub.a/8<h.sub.pn.sub.pf+n.sub.Wt.sub.W<(4m+1).sub.a/8 (where m is a natural number)(24)
(238) Thus, a higher transmittance than normal is achieved if the height h.sub.p, refractive index n.sub.p, and filling factor f of the periodic structure 120 and the refractive index n.sub.W and thickness t.sub.W of the photoluminescent layer 110 are set so as to satisfy inequality (24). This results in a higher luminous efficiency.
(239) Another example structure will now be described.
(240)
(241) As described above, the photoluminescent layer 110 contains a photoluminescent material such as a fluorescent material, a phosphorescent material, or quantum dots. For example, if a YAG:Ce-based fluorescent material is used for the photoluminescent layer 110, a thin film of YAG is formed on a substrate and is then heated at elevated temperature, e.g. about 1,000 C. to 1,500 C. This heat treatment is intended to crystallize the thin film of YAG for efficient fluorescence. Accordingly, for example, the high-refractive-index layer 210 may be made of a material resistant to temperatures of about 1,000 C. to 1,500 C.
(242) A substrate with high heat resistance generally has a high refractive index. In particular, GaN and sapphire, which are commonly used as substrate materials for blue LEDs, have higher refractive indices than common luminescent materials. A structure in which the photoluminescent layer 110 is directly formed on a substrate with a high refractive index cannot form a guided mode in the photoluminescent layer 110.
(243) In this example structure, the low-refractive-index layer 190 is between the high-refractive-index layer 210 and the photoluminescent layer 110. This structure can form a guided mode in the photoluminescent layer 110 even if a substrate with a higher refractive index than the photoluminescent layer 110 is used.
(244) For this structure, the thickness t.sub.W of the photoluminescent layer 110 and the thickness t.sub.L of the low-refractive-index layer 190 can be appropriately set to increase the emission enhancement by the interference of light.
(245)
(246) As shown in
(247)
(248) The results in
(249)
(250)
(251) The leakage distance of the evanescent light is proportional to the wavelength of the light. Light of a wavelength .sub.a of about 600 nm in air is not enhanced if the low-refractive-index layer 190 has a thickness t.sub.L of 100 nm or less. Thus, the low-refractive-index layer 190 desirably has a thickness t.sub.L of .sub.a/6 or more.
(252) The conditions where a higher transmittance is achieved by interference will now be discussed.
(253)
(254) If n.sub.W>n.sub.H, the reflectance of the interface between the photoluminescent layer 110 and the low-refractive-index layer 190 is higher than the reflectance of the interface between the low-refractive-index layer 190 and the high-refractive-index layer 210. Thus, the interference depending on the thickness t.sub.W of the photoluminescent layer 110 is greater than the interference depending on the thickness t.sub.L of the low-refractive-index layer 190. In this case, the desirable conditions are similar to those represented by inequality (24).
(255) If n.sub.W<n.sub.H, the reflectance of the interface between the low-refractive-index layer 190 and the high-refractive-index layer 210 is higher than the reflectance of the interface between the photoluminescent layer 110 and the low-refractive-index layer 190. Thus, both of the thickness t.sub.W of the photoluminescent layer 110 and the thickness t.sub.L of the low-refractive-index layer 190 have a significant influence on interference.
(256) In this case, the conditions where the transmittance is maximized are represented by equation (25):
(n.sub.Lt.sub.L+n.sub.Wt.sub.W)cos /.sub.a+n.sub.ph.sub.pf cos /.sub.a+(.sub.B.sub.A)/4=(2m1)/4 (where m is a natural number)(25)
(257) In particular, if light is incident perpendicularly on the photoluminescent layer 110, cos =1, .sub.A=, and .sub.B=. Hence, the conditions where the transmittance is maximized are represented by equation (26):
n.sub.Lt.sub.L+n.sub.Wt.sub.W=(2m1).sub.a/4 (where m is a natural number)(26)
(258) The conditions where the transmittance is minimized are represented by equation (27):
n.sub.Lt.sub.L+n.sub.Wt.sub.W=2m.sub.a/4 (where m is a natural number)(27)
(259) Hence, the conditions where a higher transmittance than normal is achieved by interference is represented by inequality (28):
(4m3).sub.a/8<n.sub.Lt.sub.L+n.sub.Wt.sub.W<(4m1).sub.a/8 (where m is a natural number)(28)
(260) In this embodiment, the periodic structure 120 is provided; taking into account the optical path length thereof, the conditions where a higher transmittance is achieved are represented by inequality (29):
(4m3).sub.a/8<h.sub.pn.sub.pf+n.sub.Lt.sub.L+n.sub.Wt.sub.W<(4m1).sub.a/8 (where m is a natural number) (29)
(261) To confirm the validity of inequality (28), the transmittance was calculated with varying thicknesses t.sub.L of the low-refractive-index layer 190 and varying thicknesses t.sub.W of the photoluminescent layer 110. In these calculations, the periodic structure 120 was omitted to examine the effect of interference alone. The light was assumed to have a wavelength of 600 nm.
(262)
(263) For the example structure shown in
(264) Light-emitting devices including the low-refractive-index layer 190 and the high-refractive-index layer 210 according to modifications will now be described.
(265)
(266)
(267)
(268) Although the periodic structures 120e, 120d, and 120f in these modifications have the same period, they may have different periods. Each periodic structure may include portions with different periods that are coupled together, for example, as in the structure shown in
(269) In one embodiment, the submicron structure may include at least one periodic structure defined by at least the projections or recesses, and the at least one periodic structure may include a first periodic structure satisfying the following relationship:
.sub.a/n.sub.wav-a<p.sub.a<.sub.a
where p.sub.a is the period of the first periodic structure.
(270) The light-emitting devices according to the embodiments of the present disclosure, which can be used to provide directional light-emitting apparatuses, are applicable to, for example, optical devices such as lighting fixtures, displays, and projectors.