Container for storing a liquid, pressure valve therefor and use of the container as a beer barrel; method for controlling the pressure in a container of this type; hollow container base, modular system for producing a hollow container base and method for filling a container
11597643 · 2023-03-07
Assignee
Inventors
Cpc classification
B65D83/663
PERFORMING OPERATIONS; TRANSPORTING
B65D83/14
PERFORMING OPERATIONS; TRANSPORTING
B67D1/1252
PERFORMING OPERATIONS; TRANSPORTING
B67D1/0437
PERFORMING OPERATIONS; TRANSPORTING
International classification
B67D1/04
PERFORMING OPERATIONS; TRANSPORTING
B65D83/66
PERFORMING OPERATIONS; TRANSPORTING
B67D1/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A container whose content can be removed easily by a consumer. The container should be inexpensive to produce while being extremely easy to operate by the consumer, should provide a high degree of flexibility with respect to the choice of the propellant gas (pressure and type of gas) and should achieve a long storage life for the contents, even after the container has been tapped. The container comprises a fill chamber (40), a pressure chamber (6) and a pressure valve (10). The fill chamber (40) is formed by a container base (2), a container wall (7) and a container upper face (8), and a first pressure (p.sub.B) prevails in the fill chamber (40). The pressure chamber (6) is formed by the container base (2) and a pressure chamber base (5) and a second pressure (p.sub.D) prevails in the pressure chamber (6). The pressure valve (10) is connected to the container base (2) and the pressure chamber base (5). The pressure valve (10), when open, establishes fluid communication between the fill chamber (40) and the pressure chamber (6), and the pressure valve (10), when closed, separates the fill chamber (40) and the pressure chamber (6) in a fluid-tight manner from one another.
Claims
1. A container for storing beer, comprising a fill chamber, a pressure chamber, and a pressure valve, wherein: the fill chamber, having a first pressure and filled with the beer, is formed by a container base configured for supporting the container on a surface, a container wall extending from the container base toward a container upper face, a z-axis extending from the container base to the container upper surface; the pressure chamber, having a second pressure, is formed by the container base and a pressure chamber base; the pressure valve is connected to the container base and the pressure chamber base; the pressure valve, when open, establishes fluid communication between the fill chamber and the pressure chamber, and the pressure valve, when closed, separates the fill chamber and the pressure chamber in a fluid-tight manner from one another; and a lower end of a discharge line located in the fill chamber is, with respect to the z-axis, not located above the pressure valve; wherein: an inner end section of the discharge line is located in the fill chamber; and the container base is configured to be dome-shaped or curved towards the fill chamber at least in an inner area of the container base, the inner area of the container base being above an outer portion of the container base adjacent the wall.
2. The container according to claim 1, wherein the pressure valve engages an opening of the container base and an opening of the pressure chamber base.
3. The container according to claim 1, wherein the pressure valve comprises a pressure valve body, and a first projection is arranged on an upper end of the pressure valve and a second projection is arranged on a lower end of the pressure valve, and wherein the first and second projections protrude in a radial direction beyond the radial dimensions of the pressure valve body at least along part of the circumference of the pressure valve body.
4. The container according to claim 3, wherein the first projection on the upper end of the pressure valve contacts the upper side of the container base and the second projection on the lower end of the pressure valve contacts the lower side of the pressure chamber base.
5. The container according to claim 1, wherein: a first distance between the end of the inner section of the discharge line located in the fill chamber and a point on the pressure chamber base is smaller than a second distance between the end located in the fill chamber and an apex of the container base.
6. The container according to claim 1, wherein the container base is configured to be curved at least in an inner area of the container base or to be fully dome-shaped, and wherein an end of the discharge line is not positioned above an apex of the container base.
7. The container according to claim 1, wherein the pressure in the pressure chamber exceeds the pressure in the fill chamber by at least 1 bar.
8. The container according to claim 1, wherein the pressure chamber is filled with a propellant gas, the propellant gas comprising carbon dioxide (CO.sub.2), nitrogen (N.sub.2), nitrous oxide (N.sub.2O) or mixtures thereof.
9. The container according to claim 1, wherein the pressure in the pressure chamber is between 5 bar and 35 bar, the pressure in the fill chamber is lower than the pressure in the pressure chamber, or both.
10. The container according to claim 1, wherein the volume of the pressure chamber is between 0.1 l and 5 l, the volume of the fill chamber is between 1 l and 25 l, or both.
11. The container according to claim 1, wherein the container base is configured to be curved at least in the inner area of the container base or virtually fully dome-shaped and extends into the container interior as the fill chamber.
12. The container according to claim 1, wherein the pressure chamber base is substantially planar.
13. The container according to claim 1, wherein a curvature of the container base in the direction of the interior of the container is provided such that in the edge area of the lower region of the fill chamber a small-area region is obtained so that residual amounts of liquid in the fill chamber are easily accessible by a discharge line and only a small amount of liquid cannot be removed.
Description
(1) The embodiments of the present invention are illustrated by examples and are not disclosed in a manner that transfers or reads restrictions from the figures into the claims. These examples are to be read and considered as examples even in the event that “by way of example”, “in particular” or “e.g.” is not used everywhere and in every place. Nor should the description of an embodiment be read such that there is no other embodiment or that other possibilities are excluded, if only one example is presented. These provisos should be read into the entire description following hereinafter.
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(16) An embodiment of a container 1 is schematically shown in
(17) In this filled condition of the container 1, the liquid in the fill chamber 40 causes the prevailing pressure to depend on the axial height in the fill chamber 40. The pressure p.sub.B is the pressure that is effective on the fill chamber side of the pressure valve. In the embodiment according to
(18) The pressure p.sub.B in the fill chamber 40 is higher than the ambient pressure of the container 1, so that, when a valve 32 is opened, the liquid in the fill chamber 40 will flow out of a discharge line 30. As the liquid in the fill chamber 40 flows out, the pressure p.sub.B decreases in accordance with the volume of liquid removed. If the pressure falls below a certain level (discussed in detail hereinafter), the pressure valve 10 will open and a propellant gas will flow from the pressure chamber 6 into the fill chamber 40 until a certain pressure is reached in the fill chamber 40. Then, the pressure valve 10 closes and no further gas can flow from the pressure chamber 6 into the fill chamber 40. In this way, it is ensured that the pressure p.sub.B in the fill chamber 40 will always be sufficiently high to allow the liquid content of the fill chamber 40 to flow out via the discharge line 30 in response to opening of the valve 32.
(19) Due to the curvature of the container base 2 in the direction of the container interior, a small-area region (base region 1a) is formed in the edge area of the lower area of the fill chamber 40, so that residual amounts of liquid in the fill chamber 40 are easily accessible by the discharge line 30 and only a (very) small amount of liquid cannot be removed.
(20) The end 30a of the discharge line 30, which is located in the fill chamber 40, projects in the z-direction down to a point below the upper surface of the pressure valve 10 into the base region 1a. The purpose of this arrangement is to space apart a foam, which may possibly be generated by a liquid in the fill chamber 40 while a gas is flowing or after a gas has flown from the pressure chamber 6 into the fill chamber 40, from this end 30a of the discharge line 30, so that a small amount of foam and a large amount of non-foamed liquid can be removed via the discharge line 30.
(21) The end of the discharge line 30 located in the fill chamber 40 is also positioned below the apex of the curved container base 2 in the z-direction and, according to
(22) In addition, the first distance a between the end of the discharge line 30 in the fill chamber 40 and the pressure chamber base 5 is smaller than the second distance b between the end 30a of the discharge line 30 in the fill chamber 40 and the apex of the container base 2 (alternatively the edge of the opening of the container base 2 through which the pressure valve 10 extends).
(23) The container base 2 is configured to be at least partially curved or fully dome-shaped and projects into the container interior in the positive z-direction. The apex and the edge of the opening of the container base 2 project in the direction of the interior 40 of the container 1.
(24) At the container upper face 8, a fill chamber inlet 45 is arranged, through which the fill chamber 40 can be filled with a liquid and, optionally, a first overpressure can be applied.
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(27) For placing a pressure valve 10 into the openings 2a, 5a in the way shown e.g. in
(28) Such a bipartite structural design of the pressure valve can be connected, e.g. via a threaded joint, to form a one-piece pressure valve 10, one part of the pressure valve 10 having an external thread and another part of the pressure valve 10 an internal thread that matches the external thread. The pressure valve 10 can be placed in the pressure chamber 6, e.g. by inserting one part of the pressure valve into one of the two openings 2a, 5a, inserting the second part of the pressure valve 10 into the other one of the two openings 2a, 5a and connecting the two pressure valves by screwing. In this way, the openings 2a, 5a are sealingly closed and the pressure valve 10 is connected to the container base 2 and the pressure chamber base 5.
(29)
(30) In the third pressure valve chamber 17, a tensioning element 19 is fixed in position between the pressure valve body 11 and the second piston 13. In the present embodiment, the tensioning element 19 is a spring. By means of the tensioning element 19, a conical portion of the second piston 13 is held in a counterstructure formed in the pressure valve body 11, so that the conical portion of the second piston 13 acts as a conical seat valve. In this condition, with the conical portion of the second piston 13 sealingly abutting on the counterstructure of the pressure valve body 11, the pressure valve 10 is closed. In the closed condition of the pressure valve 10, the space located outside the fill chamber channel 22 is separated in a fluid-tight manner from the space located outside the first pressure chamber channel 20.
(31) The lower and the upper end of the pressure valve 10 have arranged thereon a respective projection 28a, 28b. The projections 28a, 28b project radially (r-direction) beyond the radial dimensions of the pressure valve body 11. These projections 28a, 28b improve the fit of the pressure valve 10, when the pressure valve 10 is placed in the openings 2a, 5a of the container base 2 and of the pressure chamber base 5 (cf.
(32) The first piston 12 has arranged thereon two seals 14a, 14b. In the present embodiment, the seals 14a, 14b are configured as O-rings. Likewise, the seals 14a, 14b may be realized as seals formed on the piston 12 by injection molding. By means of the seals 14a, 14b, the first pressure valve chamber 15 and the second pressure valve chamber 16 are more effectively separated from one another in a fluid-tight manner and cause most of the frictional force when the first piston 12 moves.
(33) In the condition shown in
(34) An equilibrium of forces prevails in the pressure valve 10. The first piston 12 is acted upon, in the positive z-direction, by a force resulting from the pressure p.sub.V in the first pressure valve chamber 15 in combination with the area of the first piston 12 to which the pressure p.sub.V is applied. In addition, a force acts in the positive z-direction, which results from the pressure in the space outside the fill chamber channel 22 that is applied in an axially effective manner to the conical portion of the second piston 13. In the negative z-direction, a force acts on the first piston 12, which results from the pressure outside the fill chamber channel 22 that is applied to the end face of the first piston 12. Furthermore, forces effective in the negative z-direction are a force, which is applied to the second piston 13 by the tensioning element 19, as well as the gravitational forces of the first and second pistons 12, 13. In the negative z-direction, an additional force is effective, which results from the pressure outside the first pressure chamber channel 20, as far as the pressure is applied to the upper end face of the second piston 13.
(35) When the pressure valve 10 is placed in the container base of a container 1, as shown e.g. in
(36) This equilibrium of forces determines the threshold values S1 and S2. The threshold values S1 and S2 result from the geometric design of the pressure valve 10, in particular from the areas acted upon by the pressures shown, and from the pressure levels as well as from the tensioning force of the tensioning element 19.
(37) If the pressure outside the fill chamber channel 22 falls below the first threshold value S1, the pressure valve 10 will open by a movement of the first and second pistons 12, 13 in the positive z-direction. If the pressure outside the first pressure chamber channel 20 exceeds the second threshold value S2, the pressure valve 10 will close by a movement of the first and second pistons 12, 13 in the negative z-direction. If the pressure valve 10 is arranged in a container 1, the pressure outside the fill chamber channel 22 may correspond to the pressure p.sub.B in the fill chamber 40 and the pressure outside the first pressure chamber channel 20 may correspond to the pressure p.sub.D in the pressure chamber 6.
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(39) The opening in the pressure valve body 11, into which the insert 23 can be introduced, can be used for introducing, during the production of a pressure valve 10, the tensioning element 19 and the second piston 13 into the interior of the pressure valve 10. When the insert 23 has been mounted in the opening of the pressure valve body 11 provided for this purpose, the insert 23 becomes part of the pressure valve body 11.
(40) The pressure valve body 11 may be bipartite (not shown in
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(43) In the pressure chamber 206 there may be an overpressure, which means that the pressure p.sub.D3 in the pressure chamber 206 is higher than the pressure in the space surrounding the hollow container base 200 or higher than the pressure in the space surrounding the upper portion (in positive z-direction) of the pressure valve. In the case of an overpressure in the pressure chamber 206, a gas flows from the pressure chamber 206 into the surroundings of the hollow container base 200, when the pressure valve 210 is open.
(44) The pressure valve 210 is arranged in respective openings of the first base 202 and of the second base 205. Through such an arrangement of the pressure valve 210, the pressure valve 210 closes the openings of the first base 202 and of the second base 205. In the present embodiment, the openings of the first base 202 and of the second base 205 are in alignment in the z-direction.
(45) The pressure valve 210 has on the upper portion thereof a (completely) circumferentially extending projection 228a. The projection 228a is arranged such that the outer surface of the first base 202 abuts sectionwise on the projection 228a. The lower portion of the pressure valve 210 has arranged thereon a further projection 228b, which is arranged such that the outer surface of the second base 205 abuts on the lower projection 228b.
(46) Due to this structural design, a force acting on the first base 202 and the second base 205 (in each case from the pressure chamber 206 to the outside) can partially be absorbed by the pressure valve 210 (tensile stress). This allows, with the same pressure difference between the pressure chamber 206 and the space or the spaces outside the bases 202, 205 and with the same stability, a reduction of the material thickness of the first base 202 and/or of the second base 205 in comparison with a material thickness of the bases 202, 205 without force absorption through the pressure valve 210.
(47) In other embodiments, the projections 228a, 228b may each be configured with circumferential interruptions. The pressure valve 210 may also be arranged on the inner surfaces of the bases 202, 205 (located in the pressure chamber 206), e.g. by a glued joint or a welded joint, whereby force absorption through the pressure valve 210 can be realized.
(48) The second (lower) base 205 is substantially planar (less than 10% deviation from planarity) and is arranged in a fluid-tight manner in a circumferentially extending bead 204 of the first base 202. Also the second base 205 may be connected to the first base 202 by flanging, welding or gluing. In other embodiments, the lower base 205 may not be planar.
(49) The first (upper) base 202 is (sectionwise) curved. In the negative r-direction, from the circumferentially extending bead 204 onwards, the first base 202 is configured as a spherical shell segment or a hollow spherical segment with a central opening.
(50) At the edge area 203 of the first base 202, a junction point or a connection point is arranged for a cylindrical or tubular container, which is not shown in
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(52) A modular system comprises a first base 202, a second base 205 and a pressure valve 210 as individual components. Making use of the individual components of the modular system, a hollow container base can be produced.
(53) The modular design allows better transport in comparison with hollow container bases that have already been mounted.
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(55) The container 301 according to
(56) The container 301 comprises a fill chamber 340 formed between a container base 302, a container wall 307 and a container upper face 308. The container upper face 308 comprises a fill chamber inlet 345 and the passage for a discharge line 330. The discharge line 330 comprises a valve 332 and leads in the interior of the fill chamber 340 down into the container base region 301a (at the end of the inner section of the discharge line). In the fill chamber 340, a pressure p.sub.B4 prevails.
(57) The container 301 additionally comprises a pressure chamber 306 formed between the container base 302 and a pressure chamber base 305. The container base 302 and the pressure chamber base 305 each comprise an opening having a pressure valve 310 attached thereto. In the pressure chamber 306, a pressure p.sub.B4 prevails, the pressure p.sub.D4 being above the atmospheric pressure (outside the container 301).
(58) Such a container 301 (
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(60) The pressure valve 310 comprises a second pressure valve chamber 316, which is in fluid communication with the fill chamber 340 via a fill chamber channel 322. In addition, the pressure valve 310 comprises a third pressure valve chamber 317 having a tensioning element 319 arranged therein, the tensioning element 319 applying a force in the negative z-direction to a second piston 313. The third pressure valve chamber 317 is in fluid communication with the pressure chamber 306 via a first pressure chamber channel 320.
(61) Due to the overpressure in the pressure chamber 306 and the tensioning force of the tensioning element 319, the second piston is positioned in the pressure valve 310 such that the pressure valve 310 is in the closed condition. Accordingly, the second pressure valve chamber 316 is not in fluid communication with the pressure chamber 306 via the second pressure chamber channel 321. Only the pressure p.sub.B4 in the fill chamber 340 (sum of overpressure and pressure resulting from the liquid column) applies a force to the second piston 313 in the positive z-direction, the forces acting on the second piston 313 in the negative z-direction being, however, greater.
(62) The first piston 312 abuts on the pressure valve 310 at the base. The forces acting on the first piston 312 in the negative z-direction are the weight force of the first piston and a force resulting from the pressure in the second pressure valve chamber 316 in combination with the area across which this pressure is applied to the first piston.
(63) In order to activate the pressure valve 310, an overpressure (pressure above atmospheric pressure) can be introduced into the pressure valve 310 via a pressure valve inlet 324. In the embodiment shown in
(64) By introducing the overpressure, a force (in accordance with the magnitude of the overpressure and the area of application) is applied to the first piston 312, the force being strong enough to make the first piston 312 move in the positive z-direction in a guided manner. To this end, the weight force of the first piston 312, the force resulting from the pressure in the second pressure valve chamber and frictional forces must be overcome. The first piston 312 moves in the positive z-direction until it is in contact with the second piston 313 or, possibly, further in the positive z-direction, if the pressure introduced through the pressure valve inlet 324 is sufficiently high.
(65)
(66) A first pressure valve chamber 315 has been formed by the introduction of pressure and this first pressure valve chamber 315 is located below the first piston 312. The first piston 312 separates the second pressure valve chamber 316 from the first pressure valve chamber 315. The cover 325 closes the pressure valve inlet 324.
(67) The closing of the pressure valve inlet 324 can be carried out by friction welding (substance-to-substance bond). Preferably, an ultrasonic lance is applied to the cover 325. When the lance is activated, the cover 325 is connected to the pressure valve 310 by a substance-to-substance bond, and also the webs 326 can thus be connected (by a substance-to-substance bond) to the pressure valve 310 or the connection area between the cover 325 and the pressure valve 310 and need not be removed separately.
(68) Due to the fact that the first piston 312 abuts on the second piston 313, the pistons are mechanically coupled. In addition to the above described forces, also the force of the first piston 312, which acts in the positive z-direction (as a result of force influences acting in the negative and in the positive z-direction), will act accordingly on the second piston 313. If the force acting in the negative z-direction on the first piston 312 decreases due to a reduction of the pressure p.sub.B4 in the fill chamber 340, the first piston 312 and the second piston 313 can move in the positive z-direction, so that the fill chamber 340 is in fluid communication with the pressure chamber 306 via the second pressure chamber channel 321.
(69) In this form, the pressure valve 310 is in its open condition and a propellant gas can flow from the pressure chamber 306 into the filling chamber 340. This happens until the force influences acting on the first piston 312 and the second piston 313 change in such a way that the first piston 312 and the second piston 313 move in the negative z-direction until the connection between the fill chamber 340 and the pressure chamber 306 will be interrupted. The pressure valve 310 is now closed.
(70) Due to the simple possibility of introducing a gas into the pressure valve 310 via the pressure valve inlet 324 on the part of the filler, the latter can determine the type of gas introduced, e.g. air, carbon dioxide, nitrogen, nitrous oxide or mixtures of these gases, and can determine the pressure in the first pressure valve chamber 315 himself.
(71) For minimizing undesirable diffusive processes, it may be advantageous that the gas introduced via the pressure valve inlet 324 into the pressure valve 310 (first pressure valve chamber 315) corresponds to the composition of the gas introduced in the pressure chamber 306, or that, as regards the composition of the component or components, the deviations are not higher than 20%, preferably not higher than 10%.
(72)
(73) The valve sleeve 444 is made of metal and connected to a container base 402 and a pressure chamber base 405. Alternatively, the metallic sleeve may also be assigned to the container base, in which case it would be a base sleeve whose circumferential surface need not be fully solid, but may also follow the outline of a sleeve in the form of a supporting frame or in a circumferentially distributed rod or grid form.
(74) The sleeve (valve sleeve or base sleeve, depending on the viewing direction) is intended and configured for receiving therein a valve element by axial insertion and for spacing apart the two bases mechanically at a given (fixed) distance.
(75) The connection of the sleeve with the base is established in that the sleeve 444 extends through an opening in the container base 402 and a radial projection 442a of the sleeve 444 abuts on the upper surface of the container base 402. The connection of the sleeve 444 with the pressure chamber base 405 is shown in
(76) The projections 442a, 442b of the pressure valve sleeve 444 and the container base 402 as well as the pressure chamber base 405 have sealing elements 443a, 443b arranged between them.
(77) An alternative solution for the connection between the pressure chamber base 405 and the pressure valve sleeve 444 is shown in
(78) Analogously to the representations according to
(79) Due to the overpressure in the pressure chamber 406, a force acts on the container base 402 and the pressure chamber base 405. This force can be absorbed particularly effectively by the sleeve 444, which comprises metal.
(80) The sleeve 444 has inserted therein a control valve, which functionally fulfils the task of controlling the pressure, irrespectively of the task of mechanical stabilization. By its very nature, the control valve may be made of plastic, even though one spring or the other or one metal diaphragm or the other is installed therein.
(81) In an example based on the present figure, the sleeve 444 has inserted therein a first pressure valve insert 450. The first pressure valve insert 450 is arranged in the pressure valve sleeve 444 in a force-fitting manner. The force-fit connection is given by overdimensioning the first pressure valve insert 450 in comparison with the dimensions of the pressure valve sleeve 444. The outer diameter of the sleeve 444 may be smaller than 30 mm. The inner diameter of the sleeve 444 is reduced by twice the wall thickness thereof. The outer diameter of the first pressure valve insert 450 may exceed the inner diameter of the pressure valve sleeve 444 by up to 0.5 mm, preferably between 0.1 mm and 0.3 mm.
(82) In addition to the overdimensioning of the first pressure valve insert 450, a plurality of sealing elements 451a, 451b, 451c provide the force-fit connection with the pressure valve sleeve 444. The sealing elements may be O-ring-shaped.
(83) The first pressure valve insert 450 comprises a first channel 422 (as a fill chamber channel) connecting a (second) chamber 416, which is located in the pressure valve 410, with a fill chamber 440 of the container. In the fill chamber 440, a pressure pas prevails, which is is lower than the pressure pas in the pressure chamber 406.
(84) The first pressure valve insert 450 comprises a second channel 420 (as a pressure chamber channel) which opens into a circumferentially extending groove 454 (as an annular channel) in the first pressure valve insert 450. The sleeve has provided therein an opening 441, which opens into the pressure chamber 406. The pressure valve insert 450 need therefore not be circumferentially adjusted, when it is pressed into the sleeve.
(85) The first pressure valve insert 450 has a radially protruding projection 452, which engages over the radial projection 442a of the sleeve 444 and the end area of which abuts on the upper surface of the container base 402.
(86) The first pressure valve body may preferably be made of plastic. A liquid contained in the fill chamber 440 does not come into direct contact with the metallic sleeve 444 in order to avoid corrosion. In addition, it improves the durability of the pressure valve 410.
(87) The first pressure valve insert 450 has connected thereto a second pressure valve insert 460, which will be explained hereinafter.
(88) A third pressure valve insert 470 is arranged between the second chamber 416 and the second channel 420. The third pressure valve insert 470 is connected to the first pressure valve insert 450 in a force-fit or in a form-fit manner.
(89) The third pressure valve insert 470 comprises an opening 477 connecting a (third) chamber 417, which is located in the third pressure valve insert 470, via the second channel 420 to the pressure chamber 406, so that the pressure in the third chamber 417 will (almost) correspond to the pressure p.sub.D5 in the pressure chamber 406.
(90) In the third chamber 417, a tensioning element 473, in particular a spring, is fixed in position through a tensioning element guide 474. The tensioning element 473 is additionally connected to a sealing disk 475 of a disk valve 475, 476 and presses the sealing disk 475 into a valve seat 476.
(91) The first insert 450 has the second insert 460 connected thereto. The connection can be provided as a force-fit or as a form-fit connection. A threaded joint or a welded joint, in particular through friction welding, is preferred.
(92) The second pressure valve insert 460 comprises a diaphragm 461, which is preferably made of a flexible plastic. The diaphragm 461 has formed thereon a contact element 462 in the form of a portion of increased thickness of the diaphragm 461.
(93) The diaphragm 461 of the second pressure valve insert 460 has formed thereon a further tensioning element 463, in particular a spring. The tensioning element 463 is arranged in a (first) chamber 415, which is located in the second pressure valve insert 460, and exerts a force between the diaphragm 461 and a closure element 480.
(94) In
(95) The function of the closure element 480 can best be described by viewing the different states according to
(96) The closure element 480 is not fixedly connected to the contact element 462. It comprises a radial projection 481 and an axial channel 482. The closure element 480 is configured such that it can be inserted into the second pressure valve insert 460 from outside.
(97) To this end, the second pressure valve insert 460 comprises a groove 464 and an annular stop surface 465. The groove 464 is here configured complementarily to the projection 481 of the closure element 480. The distance between the contact surface 465 and the groove 464 is not smaller than the distance between the projection 481 and the upper surface (in the positive z-direction) of the closure element 480.
(98) Via the sleeve 444, which is downwardly (in the negative z-direction) open with respect to the surroundings of the pressure valve 410, the closure element 480 can be introduced, e.g. with the aid of a plunger-like closure device 490, into a (fourth) chamber 418 in the pressure valve sleeve 444 and can be pushed further in the positive z-direction into the second pressure valve insert 460 until the radial projection 481 of the closure element 480 lockingly engages the circumferential groove 464 of the second pressure valve insert 460 and, possibly, the upper surface (in the positive z-direction) of the closure element 480 abuts on (enters into contact with) the contact surface 465 of the second pressure valve insert 460.
(99) This has the effect that the tensioning element 463 is tensioned, whereby a force is applied to the diaphragm 461 and the diaphragm 461 moves in the positive z-direction until it abuts on a section of the sealing disk 475, e.g. through the contact element 462.
(100) In the engaged condition of the closure element 480, the pressure valve 410 is activated and there is an equilibrium of forces between the pressure p.sub.B5 in the fill chamber 440, the pressure p.sub.D5 in the pressure chamber 406 and the tensioning elements 463, 473.
(101) The pressure p.sub.D5 in the pressure chamber acts on the application area of the sealing disk 475 in the negative z-direction. Also a force applied by the tensioning element 473 to the sealing disk 475 acts on the sealing disk 475 in the negative z-direction. In the second chamber 416, the pressure p.sub.B5 in the fill chamber acts on the application area of the diaphragm 461 in the negative z-direction, the diaphragm 461 being coupled to the sealing disk 475.
(102) A small, in principle negligible force also results from the pressure p.sub.B5 in the fill chamber 440 in the positive z-direction, which acts on the sealing disk 475 and which is small due to the small or negligible area of application of the pressure p.sub.B5 on the sealing disk 475.
(103) The tensioning element 463 exerts a force in the positive z-direction on the diaphragm 461, the force being transmitted to the sealing disk 475 due to the fact that the diaphragm 461 and the sealing disk 475 are coupled.
(104) Depending on the application areas of the described elements, the pressures and the tensioning forces of the tensioning elements, a pressure control is obtained in the fill chamber 440.
(105) When a certain volume is removed from the fill chamber 440, e.g. when beer is tapped by a consumer, the pressure pas will decrease in the fill chamber 440, whereby the force influences involved will change and the described equilibrium of forces will cease to exist.
(106) If the pressure falls below a threshold value of the pressure pas in the fill chamber 440, the force influences acting in the positive z-direction will predominate, so that the sealing disk 475 will be raised from the valve seat 476 and a fluid communication will be established between the pressure chamber 406 and the fill chamber 440 until a further threshold value of the pressure pas in the fill chamber 440 is exceeded and the sealing disk 475 moves back into the valve seat 476. As a result, fluid communication between the fill chamber 440 and the pressure chamber 406 is no longer given (until the equilibrium of forces changes again).
(107) In particular through the selection of the tensioning force of the tensioning element 463, with the other conditions remaining constant, different control pressures can be provided.
(108)
(109) First, the metallic pressure chamber base 405 is welded to the metallic container base 402 at 405s, as indicated by the two arrows S and S′ directed towards one another.
(110) The sleeve 444 can be guided or passed through an opening in the container base 402 and through an opening in the pressure chamber base 405, so that a projection 442a of the pressure valve sleeve 444 abuts on the upper surface of the container base.
(111) The opposite end of the sleeve 444 protrudes beyond the opening in the pressure chamber base 405 and abuts on an axial projection 405b of the pressure chamber base 405 in a radial orientation. The sealing connection between the sleeve 444 and the pressure chamber base 405 can be established via a fold 444f, in particular in the form of a double fold, as can be seen in the enlarged representations of the relevant section according to
(112) The sleeve 444 and the pressure chamber base 405 have a sealing element 443b arranged therebetween.
(113) The pressure chamber base 405 has applied thereto a (light) preload by pressing the pressure chamber base 405 in the direction of the container base 402. This is shown in
(114) The fold is formed in an example as follows hereinafter. A section of the pressure valve sleeve 444 projecting in the negative z-direction beyond the projection 405b′ of the pressure chamber base 405′ is bent in the positive r-direction over the projection 405b′, on the entire circumference, so that a projection 442b of the pressure valve sleeve 444 will be formed. Subsequently, the bent projection 442b will be bent or folded further around the projection 405b′ (on the entire circumference) so that the end of the projection 443b will be oriented in the positive z-direction. Then, the section of the sleeve 444 bent around the projection 405b′ of the pressure chamber base 405′ will be pressed by applying a force in the positive and/or negative r-direction.
(115) Each of the pressure valves disclosed can be used in disclosed containers, hollow container bases or modular systems for producing a hollow container base, even if they are comprised by methods.
(116) The disclosed fill chambers and pressure chambers can be used in all the disclosed containers, hollow container bases or modular systems for producing a container base, even if they are comprised by methods.