Tongue and seat belt device using same
09615632 ยท 2017-04-11
Assignee
Inventors
Cpc classification
Y10T24/45241
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60R2022/1812
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
To enable a tongue to be more compact in size even when a seat-belt locking member is disposed and to achieve satisfactory mountability. A tongue (7) includes a resin mold portion (12) having seat belt lock guide holes (21) and (22). The resin mold portion (12) is provided with a seat belt lock (13) such that it is movable between an unlocking position where it does not lock a seat belt (4) and a locking position where it locks the seat belt (4) while being guided by the seat belt lock guide holes (21) and (22), and the seat belt lock (13) is set in the unlocking position under normal conditions and is set in the locking position in emergency. The seat belt lock (13) is continuously urged toward the unlocking position by a torsion spring (14). In emergency, the seat belt lock (13) is set in the locking position by a pressing force from the seat belt (4) against the urging force of the torsion spring (14).
Claims
1. A tongue slidably supported on a seat belt, the tongue being engageable in a buckle, the tongue comprising: a tongue body including a gripping base and an engagement portion, the gripping base having a guide hole, the engagement portion being engageable in the buckle; a resin mold portion on the gripping base in the tongue body; a seat-belt locking member around which the seat belt is wound, the seat-belt locking member being movable between an unlocking position where the seat-belt locking member does not lock the seat belt and a locking position where the seat-belt locking member locks the seat belt while being guided by the guide hole, the seat-belt locking member being set in the unlocking position under normal conditions and being set in the locking position in emergency; and a torsion spring configured to continuously urge the seat-belt locking member to the unlocking position, wherein in the emergency, the seat-belt locking member is set in the locking position by a pressing force from the seat belt, wherein the guide hole has a guide surface allowing the seat-belt locking member to slide thereon, and at least the guide surface is made of resin.
2. The tongue according to claim 1, wherein the torsion spring comprises a single wire having springiness.
3. The tongue according to claim 2, wherein the torsion spring includes at least a torsion portion and a pair of locking-member connection portions, the torsion portion is made of one turn of the wire and is torsionally deformable, and the pair of locking-member connection portions are connected to opposite end portions of the seat-belt locking member, respectively.
4. A seat belt device comprising at least the seat belt; a seat belt retractor configured to retract the seat belt; the tongue slidably supported on the seat belt; and the buckle allowing the tongue to be engaged therein, the seat belt device being attached to an occupant by engagement of the tongue into the buckle, wherein the tongue comprises the tongue according to claim 1.
5. A tongue slidably supported on a seat belt, the tongue being engageable in a buckle, the tongue comprising: a tongue body including a gripping base and an engagement portion, the gripping base having a linear guide hole, the engagement portion being engageable in the buckle; a resin mold portion on the gripping base in the tongue body; a seat-belt locking member around which the seat belt is wound, the seat-belt locking member being only linearly movable between an unlocking position where the seat-belt locking member does not lock the seat belt and a locking position where the seat-belt locking member locks the seat belt while being guided by the linear guide hole, the seat-belt locking member being set in the unlocking position under normal conditions and being set in the locking position in emergency; and a torsion spring configured to continuously urge the seat-belt locking member to the unlocking position, wherein the seat-belt locking member includes a tubular locking member around which the seat belt is wound and a locking-member supporting shaft member, the tubular locking member being configured to lock the seat belt, the locking-member supporting shaft member penetrating through an inner hole of the seat-belt locking member, supporting the tubular locking member while disabling relative rotation thereof, and penetrating through the linear guide hole and only linearly sliding in the linear guide hole, the locking-member supporting shaft member is urged by the torsion spring, and in the emergency, the seat-belt locking member is set in the locking position by a pressing force from the seat belt.
6. A tongue slidably supported on a seat belt, the tongue being engageable in a buckle, the tongue comprising: a tongue body including a gripping base and an engagement portion, the gripping base having a linear guide hole, the engagement portion being engageable in the buckle; a resin mold portion on the gripping base in the tongue body; a seat-belt locking member around which the seat belt is wound, the seat-belt locking member being only linearly movable between an unlocking position where the seat-belt locking member does not lock the seat belt and a locking position where the seat-belt locking member locks the seat belt while being guided by the linear guide hole, the seat-belt locking member being set in the unlocking position under normal conditions and being set in the locking position in emergency; and a torsion spring configured to continuously urge the seat-belt locking member to the unlocking position, wherein the seat-belt locking member includes a tubular locking member around which the seat belt is wound and a locking-member supporting shaft member, the tubular locking member being configured to lock the seat belt, the locking-member supporting shaft member penetrating through an inner hole of the tubular locking member, supporting the tubular locking member while disabling relative rotation thereof, and penetrating through the linear guide hole and only linearly sliding in the linear guide hole, the tubular locking member includes a seat-belt pinching reduction portion configured to reduce a possibility that the seat belt is pinched, the locking-member supporting shaft member is urged by the torsion spring, and in the emergency, the seat-belt locking member is set in the locking position by a pressing force from the seat belt.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DESCRIPTION OF EMBODIMENTS
(8) Embodiments for carrying out the present invention are described below with reference to the drawings.
(9)
(10) As illustrated in
(11) When the seat belt 4 is not attached, the tongue 7 is not engaged in the buckle 8 and the seat belt 4 is retracted by the seat belt retractor 3 by the entire amount (specifically, the amount in which the seat belt retractor 3 can retract the seat belt 4 in a free manner). When the seat belt 4 is attached to an occupant, as illustrated in
(12) In a state where the seat belt 4 is attached to the occupant, under normal conditions where deceleration fairly larger than deceleration applied on the vehicle when the vehicle normally runs is not applied, the seat belt 4 can be freely withdrawn at a normal belt withdrawal speed, and when the hand is moved off the seat belt 4, an excessively withdrawn amount of the seat belt 4 is retracted by the seat belt retractor 3. In that case, the section of the seat belt 4 between the belt guide anchor 6 and the tongue 7 is a shoulder belt 9 configured to restrain the shoulder and chest of the occupant, and the section of the seat belt 4 between the belt anchor 5 and the tongue 7 is a lap belt 10 configured to restrain the waist and legs of the occupant.
(13) In a state where the seat belt 4 is attached, in emergency, the seat belt retractor 3 locks the withdrawal of the seat belt 4 and the seat belt 4 restrains the occupant. Similar to a typical seat belt retractor, the seat belt retractor 3 in this example locks the withdrawal of the seat belt 4 even if the seat belt 4 is withdrawn at a belt withdrawing speed significantly higher than a normal belt withdrawing speed. The seat belt retractor 3 may include a pretensioner and energy absorbing (EA) mechanism, which are not illustrated. The pretensioner and EA mechanism are optional.
(14)
(15) As illustrated in
(16) The tongue body 11 includes a gripping base 16 and an engagement portion 17 and has a substantially T shape. The engagement portion 17 can be inserted and engaged in the buckle 8. The gripping base 16 has linear seat belt lock guide base holes 18 and 19 in opposite side walls. The engagement portion 17 has an engagement hole 20 in which a latch member (not illustrated) in the buckle 8 can be engaged. The resin mold portion 12 is formed by resin-molding the gripping base 16 in the tongue body 11. In that case, all of the opposite side walls of the gripping base 16 is resin-molded. Accordingly, all of the inner peripheral surface of each of the seat belt lock guide base holes 18 and 19 is resin-molded, and linearly extending seat belt lock guide holes 21 and 22 are formed. That is, as illustrated in
(17) As illustrated in
(18) A substantially half portion of the seat belt winding portion 28 and seat-belt locking portion 29 on a first side is longer than another substantially half portion thereof on a second side in the axial direction. In that case, the opposite end portions of the substantially half portion on the first side are protruding portions 30 and 31 axially protruding beyond the opposite end portions of the substantially half portion on the second side. In a state where the locking member 25 is mounted on the resin mold portion 12, the protruding portions 30 and 31 enter the seat belt lock guide holes 21 and 22, respectively. The opposite ends of the substantially half portions on the second side are positioned between inner side wall surfaces 32 and 33 of the opposite side walls 23 and 24 in the resin mold portion 12 such that substantially no gaps are present between the opposite ends and the inner side wall surfaces 32 and 33. The entry of the protruding portions 30 and 31 into the seat belt lock guide holes 21 and 22 can reduce the possibility that the seat belt 4 wound around the seat belt winding portion 28 is pinched between the opposite ends of the locking member 25 and the inner side wall surfaces 32 and 33 of the opposite side walls 23 and 24. That is, the section of the seat belt winding portion 28 in the protruding portions 30 and 31 is a seat-belt pinching reduction portion.
(19) The inner hole 27 in the locking member 25 is positioned in the substantially half portion of the seat belt winding portion 28 and seat-belt locking portion 29 on the first side in the locking member 25. The shape of the inner hole 27 as seen from the side includes a similar shape substantially geometrically similar to the outer shape of the substantially half portion of the seat belt winding portion 28 and seat-belt locking portion 29 on the first side and a linear shape.
(20) As illustrated in
(21) The axial length of the locking-member supporting shaft member 26 is longer than the length between outer side wall surfaces 37 and 38 of the side walls 23 and 24 in the resin mold portion 12. Accordingly, in a state where the seat belt lock 13 is mounted on the resin mold portion 12, the opposite end portions of the locking-member supporting shaft member 26 penetrating through the inner hole 27 in the locking member 25 penetrates through the seat belt lock guide holes 21 and 22 and protrudes outside the opposite side walls 23 and 24. The protruding portions 30 and 31 in the locking member 25 enter the seat belt lock guide holes 21 and 22, respectively, and the substantially half portion of the locking member 25 on the second side is positioned between the inner side wall surfaces 32 and 33 in the opposite side walls 23 and 24 in the resin mold portion 12. When the locking-member supporting shaft member 26 moves while being guided by the seat belt lock guide holes 21 and 22 without rotating, the locking member 25 also moves together with the locking-member supporting shaft member 26 without rotating. In that case, the locking member 25 remains in the above-described state. In this way, the seat belt lock 13 moves linearly while being guided by the seat belt lock guide holes 21 and 22 without rotating.
(22) The torsion spring 14 is composed of a single wire having springiness (elasticity). As illustrated in
(23) Moreover, a pair of locking-member connection portions 46 and 47 are disposed on extended sections of the substantially U-shaped portions 40 and 41, respectively. The locking-member connection portions 46 and 47 are detachably fixed on spring fixing portions 48 and 49 disposed on the opposite end portions of the locking-member supporting shaft member 26 outside the opposite side walls 23 and 24, respectively. The seat belt lock 13 is continuously urged toward the engagement portion 17 in the tongue body 11 by the urging force caused by torsional elastic deformation of the torsion spring 14.
(24) When the seat belt lock 13 in the inactive state illustrated in
(25) As illustrated in
(26) In the tongue 7 and seat belt device 1 configured in the above-described manner in this example, in a state where the seat belt 4 is not attached, as previously described, the seat belt 4 is fully retracted by the seat belt retractor 3. In the state where the seat belt 4 is not attached, as illustrated in
(27) When an occupant pulls the seat belt 4, engages the tongue 7 in the buckle 8, and moves his or her hand off the tongue 7, an excessively retracted section of the seat belt 4 is retracted by the seat belt retractor 3 and the seat belt 4 is attached to the occupant. In a state where the seat belt 4 is attached to the occupant, because the seat belt lock 13 is pressed by the seat belt 4, as illustrated in
(28) In this position of the seat belt rock 13, the seat belt lock 13 does not lock the seat belt 4. Accordingly, the lap belt 10 can be extended out relatively smoothly. When the seat belt lock 13 moves and the lap belt 10 is extended out, because the seat-belt pinching reduction portion in the locking member 25 can prevent the seat belt 4 from being pinched, the lap belt can be extended out more smoothly and stably.
(29) In emergency in the state where the seat belt 4 is attached to an occupant, the seat belt retractor 3 locks the withdrawal of the seat belt 4, thereby restraining the occupant by the seat belt 4. At this time, because the lap belt 10 attempts to be extended by the inertial force of the occupant, the seat belt lock 13 is pressed by the seat belt 4 with a large force. Then the seat belt lock 13 largely moves away from the engagement portion 17 in the tongue body 11 and reaches the locking position illustrated in
(30) In this case, because the locking-member supporting shaft member 26 slides on the resin inner peripheral surfaces of the seat belt lock guide holes 21 and 22, emission of noise when the locking-member supporting shaft member 26 is suppressed. Because the seat-belt pinching reduction portion can prevent the seat belt 4 from being pinched when the seat belt lock 13 moves and the lap belt 10 is extended out, the seat belt lock 13 moves more smoothly and stably. In the locking position of the seat belt lock 13 illustrated in
(31) According to the tongue 7 and the seat belt device 1 configured as described above in this example, the torsion spring 14, which has springiness and is composed of a wire with a relatively small diameter, is used in the seat belt lock urging member configured to urge the seat belt lock 13. Accordingly, thickness T of the torsion portion 39 of approximately one turn in the torsion spring 14 illustrated in
(32) Because a wire is simply arranged in the urging section achieved by the torsion spring 14 in the seat belt lock 13, it can be thinner than a coil spring. Accordingly, width W of the gripping portion in the tongue 7 illustrated in
(33) Moreover, the use of the torsion spring 14 in the seat belt lock urging member can reduce the space where the torsion spring 14 is placed in the direction of movement of the seat belt lock 13 in the urging section achieved by the torsion spring 14 in the seat belt lock 13, in comparison with traditional cases where coil springs are used. Accordingly, longitudinal length L of the tongue 7 illustrated in
(34) In this way, even when the seat belt lock 13 is disposed, the tongue 7 can be compact in size. Thus the ease of handling of the tongue 7 by an occupant can be improved, and satisfactory ease of attaching the seat belt 4 is obtainable.
(35) Moreover, the use of the single torsion spring 14 can reduce the number of parts, in comparison with traditional cases where two coil springs are used. Thus the mountability of the tongue 7 can be more improved.
(36) Moreover, the seat belt lock 13 includes two members consisting of the locking member 25 and the locking-member supporting shaft member 26. Thus only the shape of the locking-member supporting shaft member 26 as seen from the side (transverse sectional shape) can be small, and when the opposite end portions of the locking-member supporting shaft member 26 penetrate through the seat belt lock guide holes 21 and 22, the width of each of the seat belt lock guide holes 21 and 22 can be small. Accordingly, because the tongue 7 can be more compact. In addition, the shape of the locking member 25 as seen from the side (transverse sectional shape) can be relatively large, and the locking member 25 can lock the seat belt 4 with stability.
(37) Moreover, when the seat belt lock 13 moves, the locking-member supporting shaft member 26 slides on the resin-molded inner peripheral surfaces of the seat belt lock guide holes 21 and 22. Thus emission of operating noise when the locking-member supporting shaft member 26 moves can be suppressed.
(38) Moreover, the locking member 25 in the seat belt lock 13 includes the seat-belt pinching reduction portion. Thus the possibility that the seat belt 4 is pinched between the opposite ends of the locking member 25 and the inner side wall surfaces 32 and 33 of the opposite side walls 23 and 24 in the resin mold portion 12 can be reduced.
(39) In the above-described example, the inner peripheral surfaces of the seat belt lock guide base holes 18 and 19 in the gripping base 16 are fully resin-molded. In the present invention, it is merely required that, of the seat belt lock guide base holes 18 and 19, at least the sliding portion on which the locking-member supporting shaft member 26 slides be resin-molded.
(40) In the present invention, when the seat belt lock 13 is urged by the torsion spring 14, the resin mold portion 12 is optional. However, in order to have more satisfactory operability of the gripping portion of the tongue 7, it may be preferable that the resin mold portion 12 be included.
(41) Moreover, the seat belt lock 13 can also be composed of a single member. However, in order to make the tongue 7 more compact, it may be preferable that the seat belt lock 13 include two members, as in the above-described example. In sum, various design changes can be made in the tongue in the present invention within the technical scope of the claims.
(42) Moreover, even if the torsion spring 14, which is configured to urge the seat belt lock 13 and is included in the tongue in the present invention described in the claims, is not used, the above-described object and operational advantages in the present invention can be accomplished. That is, the tongue can be compact in size even when the locking member is disposed, satisfactory mountability can be obtained, and emission of operating noise can be effectively suppressed. When the spring is not used, because the seat belt lock 13 in a free state would rattle in normal conditions, a structure may be preferable in which in the normal conditions the seat belt lock 13 be fixed to the seat belt lock 13 and maintained by maintaining means, such as a shear pin, and in emergency the seat belt lock 13 be activated by weakening or eliminating the maintaining force in which the maintaining means maintains the seat belt lock 13 by breaking the shear pin or the like.
INDUSTRIAL APPLICABILITY
(43) In a seat belt device installed in a vehicle, such as an automobile, and restraining an occupant by a seat belt, the tongue and the seat belt device according to the present invention can be suitably applicable to a tongue slidably supported on a seat belt and engaged in a buckle and a seat belt device including the same.
REFERENCE SIGNS LIST
(44) 1 seat belt device, 3 seat belt retractor, 4 seat belt, 7 tongue, 8 buckle, 9 shoulder belt, 10 lap belt, 11 tongue body, 12 resin mold portion, 13 seat belt lock, 14 torsion spring, 15 cover, 16 gripping base, 17 engagement portion, 20 engagement hole, 21, 22 seat belt lock guide holes, 23, 24 side walls, 25 locking member, 26 locking-member supporting shaft member, 27 inner hole, 28 seat belt winding portion, 29 seat-belt locking portion, 30, 31 protruding portions, 32, 33 inner side wall surfaces, 34 linear portion, 35, 36 guide portions, 37, 38 outer side wall surfaces, 39 torsion portion, 40, 41 substantially U-shaped portions (substantially V-shaped portions), 42 bottom portion, 45 spring supporting portion, 46, 47 locking-member connection portions, 48, 49 spring fixing portions, 50 seat-belt locking portion.