Device for the exchange of heat and motor vehicle
09618271 ยท 2017-04-11
Assignee
Inventors
- Johannes Diem (Weissach, DE)
- Eberhard Pantow (Winnenden, DE)
- Ulrich Maucher (Korntal-Muenchingen, DE)
- Peter Geskes (Ostfildern, DE)
- Martin Kaemmerer (Esslingen, DE)
- Michael Schmidt (Bietigheim-Bissingen, DE)
- Klaus Irmler (Tuebingen, DE)
- Jens Holdenried (Ditzingen, DE)
- Steffen Brunner (Weissach im Tal, DE)
Cpc classification
F28F3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K25/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2240/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K23/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0071
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D21/0003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F28D1/0325
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/0316
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/0043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28D1/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K25/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A device for the exchange of heat between a first and a second medium with pairs of trays stacked one on top of the other in a stacking direction is provided, wherein a first flow chamber that can be flowed through by a first medium is provided between the two trays of at least one pair of trays or several pairs of trays and a second flow chamber that can be flowed through by a second medium is provided between two pairs of trays adjacent to one another, wherein the first flow chamber has first flow path with flow path sections that can be flowed through consecutively in opposite directions for the first medium, which are separated from one another by a division wall arranged between the at least two trays of the at least one pair of trays, and wherein the second flow chamber has a second flow path for the second medium.
Claims
1. A device for an exchange of heat between a first and a second medium, the device comprising a plurality of pairs of trays stacked one on top of the other in a stacking direction; a first flow chamber through which a first medium is flowable is provided between two trays of at least one pair of trays; and a second flow chamber through which a second medium is flowable is provided between two pairs of trays adjacent to one another, wherein the first flow chamber has a first flow path with flow path sections that are configured to be flowed through consecutively in opposite directions for the first medium, and which are separated from one another by a division wall arranged between the two trays of the at least one pair of trays, and wherein the second flow chamber has a second flow path for the second medium, wherein at least one surface of a tray of the at least one pair of trays is an etched, milled or embossed surface, the etched, milled or embossed surface defining the first flow path and/or at least a portion of the flow path sections, wherein a medium outlet has a larger cross section than a medium inlet, wherein the first flow path is composed of two separate channels running parallel, each separate channel having flow path sections that are configured to be flowed through consecutively in opposite directions, the two channels being separated from one another by a web, wherein all of the flow path sections of each separate channel of the first flow path, except for curved portions of the flow path sections, extend perpendicular to a longitudinal direction of the device, wherein the web has at least one interruption, the at least one interruption comprised of an opening to permit an exchange of fluid between the two separate channels, wherein the medium inlet connects to a start of the flow path sections via inlet paths that run perpendicular to the two parallel separate channels and the medium outlet connects to an end of the flow path sections via outlet paths that run perpendicular to the two parallel separate channels, wherein the inlet paths and the outlet paths extend parallel to the longitudinal direction of the device, wherein, except for a position of the at least one interruption, the web extends continuously along the flow path sections and has a constant width from the medium inlet to the medium outlet, and wherein the medium inlet and the medium outlet are arranged laterally at the tray center of the plurality of pairs of trays, the medium inlet and the medium outlet forming a center fixed bearing that fixes the plurality of pairs of trays, such that the plurality of pairs of trays have a center fixed bearing and loose ends extending therefrom.
2. The device according to claim 1, wherein two opposite surfaces of the two trays of the at least one pair of trays are etched, milled or embossed surfaces, the etched, milled or embossed surfaces defining the first flow path and/or at least some of the flow path sections.
3. The device according to claim 1, wherein a medium inlet and outlet are arranged at a same height in a cooler longitudinal direction.
4. The device according to claim 1, wherein the first flow path has at least one element that is configured to produce an increased pressure loss and is configured as a nozzle, an orifice plate or a labyrinth.
5. The device according to claim 1, wherein the plurality of pairs of trays is formed by three or more pairs of trays lying one on top of the other and connected to one another by an adhesive force, wherein two outer pairs of trays and at least one center pair of trays is provided.
6. The device according to claim 1, wherein the inlet paths and the outlet paths are disposed in a same plane as the flow path sections of the two parallel separate channels.
7. The device according to claim 1, wherein the web extends continuously along the flow path sections such that the web includes straight sections and curved sections and wherein the at least one interruption is provided as a single interruption in each straight section of the web.
8. The device according to claim 1, wherein the medium inlet is provided on an opposing lateral side of the device as the medium outlet.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus, are not limitive of the present invention, and wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
DETAILED DESCRIPTION
(15) The motor vehicle 1 shown in
(16) The exhaust gas evaporator 6 is shown in a diagrammatically more detailed manner in
(17) The coolant planes 13 as well as the exhaust gas planes 12 are arranged in the exhaust gas evaporator 6 in vertical alignment 15, wherein the underside 16 of the exhaust gas evaporator 6 is facing towards the road substrate 10. According to the sandwich construction 11 of the present exhaust gas evaporator 6, a coolant plane 13 follows an exhaust gas plane 12.
(18) The coolant, which in this exemplary embodiment is water or in the heated state water vapor 17 (see
(19) While the coolant flows in a meandering manner along a coolant path 22 through the coolant plane 13, it respectively reaches further coolant channels 25 (here numbered only by way of example) of the coolant planes 13 via connecting openings 23 (here numbered only by way of example) through individual division walls 24 (here numbered only by way of example) and thus winds along the main flow direction 20. All of the coolant channels 19 and 25 are arranged essentially parallel to one another and essentially in a vertical alignment 15 in the respective coolant plane 13. The cooling channels 19 or 25 are hereby flowed through either in a first subsidiary flow direction 26 or in a second subsidiary flow direction 27, which run transversely to the two main flow directions 20 and 21.
(20) A coolant conducting device 28, such as can provide several coolant channels 19 or 25 in one of the coolant planes 13 of the exhaust gas evaporator 6, is here composed of a corrugated sheet 29 with a smooth-fin geometry 30. By means of the corrugated sheet 29 the coolant conducting device 28 can be provided structurally in a particularly simple manner. Of course, depending on how the smooth-fin geometry 30 is selected with respect to a fin width 31 and/or a fin height 32, the total length of the coolant path 22 and the number of coolant channels 19, 25 can be varied. The fin height 32 in particular hereby determines a coolant channel height and the fin width 31 determines the coolant channel width, both of which are not explicitly drawn, since they result essentially from the fin height 32 or the fin width 31.
(21) The coolant channels 19, 25 are closed on their front faces 33, 33A (not shown here, but numbered by way of example) so that the coolant can flow from one coolant channel 19 into the other coolant channels 25 only via the connecting openings 23, until the coolant leaves the coolant plane 13 again via an outlet opening 34 of the coolant conducting device 28. A deflection of the coolant along the coolant path 22 inside the coolant plane 13 is thus achieved by means of the connecting openings 23.
(22) In the concrete exemplary embodiment according to
(23) An exhaust gas conducting device is not shown here, since it is composed in a structurally simple manner essentially of exhaust gas channels embodied in a straight-line manner, the front faces of which are not closed, so that the exhaust gases can flow through them into the exhaust gas channels and flow out of the exhausts gas channels again. The exhaust gas conducting device can also be produced from a corrugated sheet, but without the connecting openings 23 described above. Because several exhaust gas channels are connected in parallel on the exhaust gas conducting device, the exhaust gas conducting device is designed in a multiflow manner in this exemplary embodiment. In contrast thereto, the coolant channels 19, 25 are connected in series on the coolant conducting device 28, since the coolant flows through all of the coolant channels 19, 25 consecutively. Thus the coolant conducting device 28 is embodied in a single-flow manner in this exemplary embodiment.
(24) Of course, the exhaust gas evaporator 6 described represents only a first exemplary embodiment, but should not be understood to be restrictive with respect to the invention.
(25)
(26) The first and third flow path sections are thereby, for example, flowed through towards the observer, whereas the second and the fourth flow path sections are flowed through away from the observer. The first flow path section 43, 45 is thereby connected to the second flow path section 44, 46 via a deflection section formed by a cut-out 51. The second flow path section 44, 46 is connected to the third flow path section 47, 49 via a deflection section (not shown). The third flow path section 47, 49 is in turn connected to the fourth flow path section 48, 50 via a deflection section formed by a cut-out 52. The cut-outs 51, 52 produce the gaps forming the deflection sections between the division walls 42 and a side wall (not shown) of the first flow chamber in which the corrugated sheet 51 is arranged, which sidewall closes the flow channels on their front face facing towards the observer.
(27) The division walls 42a, however, are connected to the sidewall so that the flow path sections are flowed through in the referenced sequence and alternately in opposite flow directions. This results for the first medium in a single flow path meandering in a serpentine manner through the first flow chamber, which is formed by a series connection of the flow path sections.
(28) In particular the object of the invention is also attained with an exhaust system with an exhaust gas evaporator, which is connected downstream of an internal combustion engine of a motor vehicle, wherein the exhaust gas evaporator has a sandwich construction in which exhaust gas planes and coolant planes are arranged alternately immediately next to one another, wherein the exhaust gas evaporator preferably has an exhaust gas conducting device on the exhaust gas side and a coolant conducting device on the evaporator side, which are spatially separated from one another, wherein preferably several coolant channels running parallel to one another are arranged in each of the coolant planes, which coolant channels in particular are connected spatially among one another, wherein the coolant channels are preferably closed on their front faces.
(29) Preferably, a first connecting opening to a second coolant channel is arranged on a first division wall of a first coolant channel on a first front face of the first coolant channel, and a second connecting opening to a further coolant channel is arranged on a second division wall of the first coolant channel on a second front face of the first coolant channel, wherein the coolant channels preferably together jointly form a single meandering coolant path through the exhaust gas evaporator and/or are arranged essentially aligned in a vertically manner inside the exhaust gas evaporator, in particular essentially vertically to a road surface, wherein the exhaust gas evaporator preferably has a coolant path and an exhaust gas path, wherein the coolant path is oriented differently in the exhaust gas evaporator from the exhaust gas path.
(30) Preferably, coolant channels of a coolant plane are formed by means of a corrugated sheet folded several times in the coolant plane and/or the exhaust gas conducting device is embodied in a multiflow manner and the coolant conducting device is embodied in a single-flow manner.
(31) In particular the object of the invention is also attained through a method for operating an internal combustion engine of a motor vehicle, in which exhaust gases of the internal combustion engine are guided into the environment by means of an exhaust system and beforehand thermal energy is extracted from the exhaust gases by means of evaporable coolant, wherein the exhaust gases are guided inside an exhaust gas evaporator in a first main flow direction and the coolants are guided through the exhaust gas evaporator in a main flow direction opposite to the first main flow direction, wherein the coolants for some sections are guided through the exhaust gas evaporator transversely to the main flow directions.
(32) Device for the exchange of heat between a first and a second medium, with pairs of trays stacked one on top of the other in a stacking direction, wherein a first flow chamber that can be flowed through by a first medium is embodied between the two trays of at least one pair of trays and a second flow chamber that can be flowed through by a second medium is embodied between two pairs of trays adjacent to one another, wherein the first flow chamber has first flow path with flow path sections that can be flowed through consecutively in opposite directions for the first medium, which are separated from one another by a division wall arranged between at least two trays of the at least one pair of trays. It is expedient thereby when two flow path sections that can be flowed through immediately after one another are connected to one another via a deflection section. It is also expedient if the deflection section is formed by a cut-out in particular a through hole in the division wall. It is also expedient if the deflection section is formed by a gap remaining between the division wall and a lateral delimitation of the first flow chamber, in particular the pair of trays. It is also expedient if two or more than two division walls are embodied manner with one another in a one-piece. It is also expedient if the two or more division walls are formed by an additional tray arranged between the at least two trays of the at least one pair of trays and embodied in particular as a corrugated sheet. It is also expedient if at least one flow path section has one, two or more than two flow channels than can be flowed through parallel to one another. It is also expedient if at least two of the flow channels of the at least one flow path section are connected to one another via the deflection section. It is also expedient if the flow channels are closed on their front faces in particular by a delimitation of the first flow chamber, in particular through one or both trays of the pair of trays. It is also expedient if a first deflection section to a second flow channel is arranged on a first division wall of a first flow channel on a first front face of the first flow channel, and a second deflection section to a third flow channel different from the second flow channel is arranged on a second division wall of the first flow channel on a second front face lying opposite the first front face of the first flow channel. It is also expedient if the flow channels together with the deflection channels form a single flow path meandering in a serpentine manner through the first flow chamber. It is also expedient if the first and the second flow chamber can be flowed through in different main flow directions. It is also expedient if the second flow chamber has a larger flow cross section than a flow path section of the flow path in the first flow chamber, in particular a larger flow cross section than the first flow chamber.
(33)
(34)
(35)
(36) As can be seen in
(37)
(38) The trays 161 thereby have laterally arranged extensions 162, in which openings or connections 163 are provided for feeding and discharging a fluid. Advantageously, the openings 163 of the individual pairs of trays 161 are arranged aligned one on top of the other. It is particularly advantageous thereby if all of the pairs of trays or also only a lower number of individual trays are connected and flowed through in parallel. It can also be advantageous if all of the pairs of trays or also only a lower number of pairs of trays are flowed through in series. In another exemplary embodiment it can definitely be advantageous if individual pairs of trays are flowed through in parallel, and these in turn are connected in series with other pairs flowed through in parallel.
(39) The fin layers 164 are advantageously embodied as a rolled fin layer, the flow-through direction 165 of which is aligned essentially perpendicular to the main flow direction 166 of the pairs of trays 161.
(40) The heat exchanger 160 thus has channels that are arranged in the pairs of trays 161 and through which a fluid flows, and it furthermore has channels between at least two pairs of trays 161, through which a second fluid flows. The first fluid is advantageously a liquid coolant and the second fluid is advantageously a gas, such as an exhaust gas. The liquid coolant can thereby evaporate between the inlet 167 and the outlet 168, so that it is guided into the heat exchanger as a liquid and leaves the heat exchanger as a gas. In the case of the change of the state of matter of the first fluid it is advantageous if the cross section of the outlet 168 is larger than the cross section of the inlet 167.
(41)
(42) The heat exchanger 170 furthermore has a housing 175, which accommodates the core with areas 171, 172 with flow channels and thus provides a guide for the flow of the second fluid through the flow channels. Connections for the feed and the discharge of the second fluid, for example, are not discernible.
(43)
(44)
(45) According to the invention, it is expedient if the trays are produced from or are composed of metal, such as steel or stainless steel. It is particularly expedient thereby if the flow paths are inserted in the trays by etching between trays of a pair of trays, so that a channel structure is produced through which the first fluid flows in a targeted manner. The trays can also be built up of three or more layers, wherein the center tray or the center trays have through slots that form the described channel structure and a smooth upper and lower tray seal the channel structure.
(46) Advantageously, the heat exchanger is used for heat recovery from exhaust gas and thereby serves to increase the efficiency of internal combustion engines. One possibility is the use of a Rankine process, and for this process a heat exchanger is required as an exhaust gas evaporator.
(47) The flow guidance in the evaporator is thereby the decisive criterion for the capacity and the strength of these components.
(48) The heat exchanger, advantageously also as exhaust gas evaporator, is assembled from soldered pairs of trays with structures etched therein as flow paths with flow paths forming between the pairs of trays, i.e., the channels for the flow guidance of water/vapor and of exhaust gas are arranged alternately. The two fluids flow advantageously in counter flow or in cross flow or in cross counter flow.
(49) The first fluid flows in a meandering manner through the flow paths formed in the pairs of trays. A stack is assembled and soldered from the pairs of trays with gas fins lying therebetween. This stack is advantageously also optionally installed in a housing.
(50) According to the invention, it is advantageous if the structures are produced in the trays of the pairs of trays by etching, milling or embossing, so that the flow paths provided between the trays of a pair of trays can be produced by etching. As described above, it is advantageous thereby if the flow paths are composed of at least two or more channels running parallel with intermediate web, which increases the compressive strength of the pairs of trays. It is furthermore advantageous if the so-called intermediate webs have individual or several interruptions between the flow paths or partial flow paths running parallel, in order to render possible an equalization of pressure between them.
(51) Furthermore, it is advantageous if the heat exchanger is formed from a number of cores which are composed of pairs of trays and fins arranged therebetween, which are connected to one another in series in order to thus reduce a thermal expansion.
(52) Furthermore, it is advantageous if the inlet and/or the outlet is located essentially seen in the cooler longitudinal direction at the same height as the pair of trays and/or advantageously in the tray center of the pair of trays in order not to impede a thermal expansion of the trays in the longitudinal direction too much. For example, a center fixed bearing and loose ends are formed thereby.
(53) According to the invention, tray center means a region that extends from the geometric center of the heat exchanger in both longitudinal directions 0 to 20 percent, preferably 0 to 10 percent of the entire length of the heat exchanger.
(54) Furthermore, it is advantageous if the inlet and or the outlet are arranged laterally on the heat exchanger in order not to impede the gas flow.
(55) It can also be advantageous if the first flow path has respectively at least one element 43a (
(56) It is advantageous to adapt the geometry of the medium channels to the local state of matter, since the density of vapor is much lower than that of the liquid and thus different requirements result for the heat-transferring surface. This can be carried out through a change in the cross section or parallel connection of several medium channels.
(57) It is also advantageous if outlet diameter is greater than the inlet diameter in order to reduce the pressure loss.
(58) The gas fin in its longitudinal direction can also advantageously be embodied variably with respect to fin thickness, fin division etc, in order to change the heat input in the second fluid depending on the fluid state.
(59) Advantageously, the pair of trays and the flow path to be provided therein can be produced by two trays or plates with only one solder plane.
(60) The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are to be included within the scope of the following claims.