Lightweight universal gap crossing device and method of use
09617696 ยท 2017-04-11
Assignee
Inventors
- Killian Padraic Burns (Rockford, MI, US)
- Sungi Cho (Cooper City, FL, US)
- Steven Davidson (Byfield, MA, US)
- Max Arthur Saurwein (Kent, WA, US)
Cpc classification
E01D15/124
FIXED CONSTRUCTIONS
E01D21/06
FIXED CONSTRUCTIONS
International classification
Abstract
A crossing device aids in crossing from a near side to a far side of an obstacle. It comprises a lead assembly that is projected to the far side of the obstacle and that includes an anchor assembly and a pulley. The anchor assembly has a base, a launch tube that is secured to the base, a spike that is housed within the launch tube, and a propellant charge. The anchor assembly is anchored on the far side of the obstacle by remotely initiating the propellant charge. The explosion force drives the spike through the launch tube and the base, into a landing surface. A bridge is connected to the pulley and is pulled to span across the obstacle. The bridge, lead assembly, and anchor may be collected on the far side for additional uses.
Claims
1. A crossing device to aid in crossing from a near side to a far side of an obstacle, comprising: a lead assembly that is projected from the near side to the far side of the obstacle; a bridge; a cable that connects the lead assembly to the bridge; and a near side anchor assembly; wherein the lead assembly includes a far side anchor assembly and a pulley; and wherein the far side anchor assembly is anchored on the far side of the obstacle by initiating a propellant charge.
2. The crossing device of claim 1, wherein the anchor assembly includes a spike.
3. The crossing device of claim 2, further including means for up righting the spike when the far side anchor assembly reaches the far side of the obstacle.
4. The crossing device of claim 3, wherein said means for up righting the spike includes a base that causes a center of gravity of the far side anchor assembly to shift toward a bottom of the base.
5. The crossing device of claim 4, wherein the base is made of steel.
6. The crossing device of claim 4, wherein upon initiation of the propellant charge, an explosion force drives the spike downward for anchoring the base.
7. The crossing device of claim 6, wherein the far side anchor assembly further includes a launch tube that houses the spike and that guides the spike while being driven downward by the explosion force.
8. The crossing device of claim 7, wherein the launch tube is made of aluminum.
9. The crossing device of claim 6, further including a remote actuation device for remotely initiating the propellant charge.
10. The crossing device of claim 6, further including a cap that houses the propellant charge.
11. The crossing device of claim 10, further including: a remote actuation device for remotely initiating the propellant charge; and wherein the cap further houses the remote actuation device.
12. The crossing device of claim 11, wherein the cap is made of light weight material.
13. The crossing device of claim 1, wherein the bridge is collapsible.
14. The crossing device of claim 6, further comprising a pulley tether that connects the pulley to the spike.
15. The crossing device of claim 14, wherein the pulley tether passes through an opening in the base.
16. The crossing device of claim 15, wherein the pulley tether passes through a channel that is formed internally within the launch tube.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated in, and constitute part of this specification, illustrate embodiments of the invention and together with the description, serve to explain the principles of the invention. The embodiments illustrated herein are presently preferred, it being understood, however, that the present invention is not limited to the precise arrangements and instrumentalities shown, wherein:
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(25) Similar numerals refer to similar elements in the drawings. It should be understood that the sizes of the different components in the figures are not necessarily in exact proportion or to scale, and are shown for visual clarity and for the purpose of explanation.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(26) With reference to
(27) The gap crossing device 100 generally includes four main components: a lead assembly 110, a cable 130, a bridge (also referred to herein as ladder) 150, and a nearside anchor assembly 170.
(28) With further reference to
(29) Upon assembly, the plastic cap 250 is glued to the aluminum topper 210 in order to allow the propellant pack 230 (e.g., packed powder charge) to eject the plastic cap 250 that cannot withstand the force of the blast, while introducing the far side spike (or anchor) 220 into the far-side surface. The propellant-based spike 220 uses geometry and a low center of gravity to land upright when thrown. The propellant is then actuated using, for example, command wire actuation to cause the far side spike 220 to be driven into the ground. The far side spike 220 penetrates multiple different materials from wood to soil, and can hold, for example, a load of approximately 350 pounds. Through testing, it has been determined that the pullout force required to remove the far side spike 220 from wood exceeds the force required to hold the flexible bridge 150 while being crossed, validating the design.
(30) The aluminum topper 210 screws into place in the steel base 200 by means of one or more screws (not shown). The purpose of the heavy steel base 200 is to orient and land the far side anchor assembly 111 in the proper position when the gap crossing device 100, including the pulley 280, is thrown to the far side of the obstacle 400.
(31) The propellant pack 230 is stored between the plastic cap 250 and a head 221 of the far side spike 220, providing an upward force on the cap 250 and a downward force on the far side spike 220 when blown. Due to restrictions upon availability of the propellants, gunpowder is a viable choice for the solid propellant pack 230. A preferred propellant is a smokeless shotgun powder due to its rapid burn rate.
(32) The remote actuation device 240 may be housed, for example, within an internal chamber of the cap 250. The remote actuation device 240 enables a user (e.g., a soldier) to remotely initiate the propellant pack 230, from the near side of the obstacle 400.
(33) The wire pulley tether 270 is secured at one end to a neck 222 of the far side spike 220. The wire pulley tether 270 is crimped to make a loop 272 that is smaller than the head 221 of the for side spike 220, in order to be tightly secured to its neck 222. The wire pulley tether 270 extends through an opening 202 formed in the bottom of the steel base 200, to connect to the pulley 280. The pulley 280 provides connection to the cable 130. An alternative to the use of the pulley 280 is a plain loop 274 at the terminal end of the wire tether 270.
(34) As further illustrated in
(35) In use, the cable 130 is looped through the pulley 280 halfway. Once the lead assembly 110, including the pulley 280, is thrown to the far side of the obstacle 400, the bridge end 300 and the tie end 305 of the cable 130 remain on the near side, completing the anchoring phase as illustrated in
(36) With further reference to
(37) One or more near side spikes 415, 416, which form part of the near side anchor assembly 170, are then stabilized in the near side surface, ground, or available elements found in the environment (e.g., a tree trunk). In a preferred embodiment, the near side spikes 415, 416 are stabilized by applying a downward force to the spikes 415, 416, which secures the near side end 155 (
(38) With reference to
(39) During the employment phase of
(40) The redeployment phase is illustrated in
(41) With further reference to
(42) Each rung 700 is preferably hollow and cylindrically shaped, with each end including two diametrically opposed holes 720, 725 for securing the rungs to the side ropes (or cables) 705, 710. The side ropes 705, 710 are preferably made of steel.
(43) The near side of the bridge 150 is secured to a ratchet strap 330 for tensioning the bridge 150, and a clasp 340 for redeployment. The far side of the bridge 150 can utilize a trapezoidally shaped aluminum pipe and wire rope to stabilize the bridge 150 and counteract twist.
(44) As it has become clear from the foregoing description, one of the main benefits of the gap crossing device 100 is that the hand thrown lead assembly 110 replaces the need for a soldier to leave the security of the rest of the unit and expose himself or herself to hazards while navigating the obstacle 400 unaided, to secure the far side. Additionally, the gap crossing device 100 does not rely on a tree or other environmental structures to secure the bridge 150 to the far side of the obstacle 400, making it usable in versatile environments, not merely wooded areas.
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(46) The topper 210 includes a hollow launch chamber 1000 that extends along the length of the topper 210, to provide a launch path to the far side spike 220. The launch chamber 1000 is open at it upper end 1010 and its bottom end 1020. The upper end 1010 allows the entry of the far side spike 220 to the launch chamber 1000, while the bottom end 1020 enables its exit through an opening 1070 (
(47) While the topper 210 has been described earlier as being composed of aluminum, it should be understood that the topper 210 might be made of a different material, including but not limited to high-strength plastic. Alternatively, the topper 210 might be made of light weight material, with the launch chamber diameter accommodating a metallic conduit 1015.
(48) While the launch chamber 1000 can be axially disposed relative to the topper (or launch tube) 210,
(49) The design of the anchor assembly 111 uses the moment and center of gravity principles to enable the anchor assembly 111 to land in the desired vertical (or slanted) position, so that far side spike 220 is propelled with optimal penetration force. The difference in densities between the parts of the anchor assembly 111, and the dimensions of the steel base 200, shift its center of gravity very close to the bottom of the base 200, allowing the anchor assembly 111 to upright itself.
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(51) Considering now the various designs of the far side spike with respect to
(52) The far side spike 220 generally includes the head 221, the neck 222, and a body 1100. The body 1100 is formed of a forward (or nose) section 1110 and a main section 1115. Both sections 1110, 1115 are generally conically shaped, so the diameter change at the interface between these two sections 1110, 1115 creates a lip 1111. The lip 1111 has a sufficient circumferential surface area to increase the pressure surface area with the penetrated ground (or surface), in order to increase the pullout force.
(53) The neck 222 of the far side spike 220 includes a through opening 1118 to engage the tether cable loop 272 (
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(56) The main body (or shaft) 1166 has an X-shaped cross-sectional area in order to increase the surface area contacting the surface material, therefore increasing friction holding the spike in place. A slight twist is added to the cross section to allow for an increase in pullout. The nose 1161 allows for a sharp surface area, which allows for increased fluid pressure to increase the penetration, velocity and pullout strength.
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(58) With reference to
(59) A ballistics test analysis of the gap crossing device 100 was undertaken, including testing at ranges that provided data used to determine the ballistics characteristics of the propellant drive far end spike 220. At these ranges, the spike penetration thickness, spike penetration angle, free recoil displacement, charge size, and muzzle velocity were measured through different means.
(60) The Demarre equation was used to determine impact velocity. The standard form of the Demarre equation is utilized to predict armor penetration thickness, as follows:
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(62) The Demarre coefficient is used to relate hardness of materials in order to use this equation. The range of the Demarre coefficients are generally not found for materials other than steel and armor materials so an estimation of the Demarre coefficient was made. The value of steel was reduced by an order of magnitude of 10 resulting in a value of 1*10.sup.6. The impact velocity was then check with high speed camera footage in order to determine validity of the measurement. The estimated and measured values varied 10 ft/s and a percent difference of 6.67%.
(63) Newton's second law was used to determine the pressure in the barrel, as follows:
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(65) Newton's second law was also used to determine the maximum barrel stress along the radial and longitudinal axes.
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(67) Free recoil analysis was used to determine recoil velocity and maximum spike velocity.
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(69) Based on this and other analyses, the gap crossing device 100 is provided with a four-part construction, as described earlier. The heavier base 200 will be constructed of 1045 steel. The topper 220 will be constructed of aluminum, with a plastic cap 250 that is made for example with a 3D printer. The cap 250 is retained in place with screw threads and designed to detach upon detonation. The topper 210 may be made of plastic material and houses a steel barrel or conduit 1015 (
(70) The far end spike 220 can be designed to penetrate concrete by constructing it of 1045 steel. The rungs 700 stretching across the bridge 150 are preferably constructed of lightweight PVC, a composite, or aluminum, depending on testing performance.
(71) The anchor assembly 111, including the propellant pack 230 are capable of creating a spike muzzle velocity that is sufficient to penetrate concrete. Achieving an adequate penetrative depth is imperative for ensuring a reliable anchor support that is capable of bearing the required minimum 350 pounds force. In order to accomplish this, the powder charge of the propellant pack 230 is capable of producing a 150 m/s muzzle velocity, with the assumption that the compressive strength of concrete is 30 MPa, which is a relatively high magnitude for typical man-made structures.
(72) First, the energy of the far end spike 220, immediately following the actuation was calculated using the following equation:
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(74) where m is the mass of the far end spike 220 and v is its velocity. With a mass of 0.15 kilograms, the spike can obtain 1244.64 foot-pounds of energy. Using this value for the spike energy, the penetration depth in concrete was solved using the equation:
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(76) where m and b are dimensionless values derived from a linear equation. Ecp is the spike energy, fc is the compressive strength of concrete, and d is the spike diameter. Assuming CRH=3.0, then m=0.0941 and b=4.129. This equation asserts that a 1045CR steel spike can achieve a depth penetration of 5.28 inches, which is enough to bear the load and allow adequate tension of the entire bridging system. This depth ensures that as long as the reactionary forces do not cause the anchor assembly 111 to be ejected upward, the penetration of the far end spike 220 in concrete will be adequate to support the required load.
(77) An analysis of the rungs 700 was also undertaken. The load imparted by the soldier's foot onto the rung 700 of the bridge 150 is modeled as a point load. This is a conservative assumption because it increases the shear and moment caused by the load.
(78) The analysis of the rungs 700 included testing each rung separately for failure, by attaching each end of the test specimen to a looped cable pinned to the test apparatus. This essentially created a pin-roller support to test for ultimate strength in bending. Increasing incremental loads were added to the rung 700 until a final load exceeding approximately 350 pounds, applied centrally, was verified. Each specimen was tested at a length of 16 inches. This also introduced a factor of safety when the length is shortened to 15 inches.
(79) An iterative code was then generated that took account of the maximum deflection, maximum shear, and bending failure. The code checked these three modes of failure against a set outer diameter of aluminum and returned the thinnest rung thickness that would not fail under these constraints. Each test also output an estimated volume and weight, so that the outer diameter could be adjusted by the programmer to optimize these factors.
(80) The following three equations were used to check the properties of geometry and material strength versus maximum allowable deflection, shear failure, and failure in bending, respectively.
(81) First equation:
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where I is moment of inertia, P is load applied (350 pounds), L is Length of the member (e.g., 15 inches), E is the modulus of elasticity, .sub.max is the selected maximum allowable deflection.
(83) Second equation:
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where is shear stress, A.sub.cs is cross sectional area, r.sub.out is the outer radius, and r.sub.in is the inner radius.
(85) Third equation:
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where .sub.max is the yield stress of the material, which is used to find the maximum load that does not produce permanent deformation.
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(88) The spreaders 1315, 1316 are generally similar in design and function and therefore only one spreader 1315 will be described in more detail. The spreader 1315 is preferably made of the same material as the rungs 700, including the forward rung 1330. As an example, the spreader 1315 may be made of an aluminum pipe with the same gauge as that of the rungs 700. The spreader 1315 is secured to one end of the forward rung 1330 by means of a larger gauge elbow 1341 that fits snuggly onto the end of the forward rung 1330. Similarly, the spreader 1316 is secured to the opposite end of the forward rung 1330 by means of an elbow 1340 which is similar in design and construction to the elbow 1341.
(89) Upon assembly, the two spreaders 1315, 1316 branch out into a Y-shaped configuration to provide a wider support area to the bridge 1300, and thus improve its stability against twisting. The tips or forward ends of the two spreaders 1315, 1316 are tensioned and kept in the Y-shaped configuration by means of the wire 1320. In this regard, the wire 1320 spans across the open Y-shaped configuration of the two spreaders 1315, 1316 and is secured in this position by any known or available method. As an example, a clasp 1333 may be added to connect the two end of the wire 1320 between the spreaders 1315, 1316. In addition, the wire 1320 may be run entirely through the rungs 700.
(90) When it is desired to stow the bridge 1300, the ends 1360, 1361 of the wire 1320 are released and the tension on the two spreaders 1315, 1316 is relaxed, allowing them to collapse and to be tucked alongside the rungs 700 in a backpack or another storage container.
(91) It is to be understood that the phraseology and terminology used herein with reference to device, mechanism, system, or element orientation (such as, for example, terms like front, back, up, down, top, bottom, forward, rearward, and the like) are only used to simplify the description of the present invention, and do not alone indicate or imply that the mechanism or element referred to must have a particular orientation. In addition, terms such as first, second, and third are used herein and in the appended claims for purposes of description and are not intended to indicate or imply relative importance or significance.
(92) It is also to be understood that the invention is not limited in its application to the details of construction and the arrangements of components set forth in the following description or illustrated in the drawings. Other modifications may be made to the present design without departing from the spirit and scope of the invention. The present invention is capable of other embodiments and of being practiced or of being carried out in various ways, such as, for example, in military and commercial applications.