Thermoelectric conversion material and producing method thereof, and thermoelectric conversion element using the same
09620696 ยท 2017-04-11
Assignee
Inventors
- Cheol-Hee Park (Daejeon, KR)
- Se-Hui Sohn (Daejeon, KR)
- Seung-Tae Hong (Daejeon, KR)
- Won-Jong Kwon (Daejeon, KR)
- Tae-Hoon Kim (Seoul, KR)
Cpc classification
H10F10/161
ELECTRICITY
Y02E10/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H10F10/16
ELECTRICITY
H10N10/855
ELECTRICITY
International classification
C09K11/88
CHEMISTRY; METALLURGY
H01L31/072
ELECTRICITY
H01L31/032
ELECTRICITY
Abstract
Compound semiconductors, expressed by the following formula: Bi.sub.1-xM.sub.xCu.sub.wO.sub.a-yQ1.sub.yTe.sub.b-zQ2.sub.z. Here, M is at least one element selected from the group consisting of Ba, Sr, Ca, Mg, Cs, K, Na, Cd, Hg, Sn, Pb, Eu, Sm, Mn, Ga, In, Tl, As and Sb; Q1 and Q2 are at least one element selected from the group consisting of S, Se, As and Sb; x, y, z, w, a, and b are 0x<1, 0<w1, 0.2<a<4, 0y<4, 0.2<b<4 and 0z<4. These compound semiconductors may be used for various applications such as solar cells or thermoelectric conversion elements, where they may replace compound semiconductors in common use, or be used along with compound semiconductors in common use.
Claims
1. The thermoelectric conversion materials having a natural super-lattice structure in which BiTeCu layers alternate with O layers along a c-crystalline axis, wherein the thermoelectric conversion materials are expressed by following formula 1:
Bi.sub.1-xM.sub.xCU.sub.1-wO.sub.a-yQ1.sub.yTe.sub.b-zQ2.sub.z, wherein at least one of Bi, O and Te is partially substituted by M, Q1 and Q2, respectively, and wherein M is at least one element selected from the group consisting of Ba, Sr, Ca, Mg, Cs, K, Na, Cd, Hg, Sn, Pb, Mn, Ga, in, Tl, as and Sb; Q1 and Q2 are at least one element selected from the group consisting of S, Se, As and Sb; x, y, z, w, a and b are 0x<1, 0w<1, 0.2<a<4, 0y<4, 0.2<b<4, 0z<4, b>z and x+y+z>0.
2. The thermoelectric conversion materials according to claim 1, wherein the x, y and z satisfy the following relations: 0x 1/2,0y<and 0z0.
3. The thermoelectric conversion materials according to claim 1, wherein the x, y, z and w satisfy the following relations: 0.1x<0.15, 0y<0.2, 0z<0.5 and 0w0.2.
4. The thermoelectric conversion materials according to claim 1, wherein the M is any one selected from the group consisting of Sr, Cd, Pb and Tl.
5. The thermoelectric conversion materials according to claim 1, wherein the Q1 and Q2 are respectively Se or Sb.
6. The thermoelectric conversion materials according to claim 1, wherein the x, y, z and w satisfy the following relations: 0x<0.15, 0y<0.2, 0z<0.5 and 0w0.2; the M is any one selected from the group consisting of Sr, Cd, Pb and Tl; and the Q1 and Q2 are respectively Se or Sb.
7. The thermoelectric conversion materials according to claim 6, wherein the x, y, z and w satisfy the following relations: 0<x<0.15, y=0, z=0 and w=0; and the M is any one selected from the group consisting of Sr, Cd, Pb and Tl.
8. The thermoelectric conversion materials according to claim 6, wherein the x, y, z and w satisfy the following relations: x=0, y=0, 0<z0.5 and w=0; and the Q2 is Se or Sb.
9. A thermoelectric conversion element, which includes the thermoelectric conversion materials defined in claim 1.
Description
DESCRIPTION OF DRAWINGS
(1) Other objects and aspects of the present invention will become apparent from the following description of embodiments with reference to the accompanying drawing in which:
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BEST MODE
(21) Compositions of the compound semiconductors of the present invention are expressed by the following formula 1.
Bi.sub.1-xM.sub.xCu.sub.wO.sub.a-yQ1.sub.yTe.sub.b-zQ2.sub.z Formula 1
(22) In the formula 1, M is at least one element selected from the group consisting of Ba, Sr, Ca, Mg, Cs, K, Na, Cd, Hg, Sn, Pb, Eu, Sm, Mn, Ga, In, Tl, As and Sb, and Q1 and Q2 are at least one element selected from the group consisting of S, Se, As and Sb with 0x<1, 0<w1, 0.2<a<4, 0y<4, 0.2<b<4 and 0z<4.
(23) In the formula 1, x, y, and z are preferably 0x, 0ya/2 and 0zb/2, respectively.
(24) In the formula 1, x, y, and z may be respectively x=0, y=0 and z=0. Compositions of the formula 1 are preferably BiCu.sub.0.8-1.2O.sub.0.8-1.2Te.sub.0.8-1.2, and BiCuOTe is particularly preferred.
(25) In the formula 1, x, y, and z are x+y+z>0, and a, y, b and z of the formula 1 are preferably a=1, 0y<1, b=1 and 0z<1, respectively. In other cases, x, w, a, y, b and z may be respectively 0x<0.15, 0.8w1, a=1, 0y<0.2, b=1 and 0z<0.5. Here, M is preferably any one selected from the group consisting of Sr, Cd, Pb and Tl, and Q1 and Q2 are preferably Se or Sb, respectively. More preferably, x, w, a, y, b and z of the formula 1 are respectively 0x<0.15, 0.8w1, a=1, 0y<0.2, b=1 and 0z<0.5, M is any one selected from the group consisting of Sr, Cd, Pb and Tl, and Q1 and Q2 are respectively Se or Sb.
(26) For the compositions of the formula 1, it is more preferred that x, w, a, y, b and z of the formula 1 are respectively 0<x<0.15, w=1, a=1, y=0, b=1 and z=0, and M is any one selected from the group consisting of Sr, Cd, Pb and Tl. In addition, in the formula 1 where x, w, y and z of the formula 1 are respectively x=0, w=1, a=1, y=0, b=1 and 0<z0.5, and Q2 is Se or Sb, it is more preferred that x, w, a, y, b and z of the formula 1 are respectively 0<x<0.15, w=1, a=1, y=0, b=1 and z=0, and M is any one selected from the group consisting of Sr, Cd, Pb and Tl.
(27) Meanwhile, the compound semiconductors expressed by the formula 1 may be produced by mixing powders of Bi.sub.2O.sub.3, Bi, Cu and Te and then vacuum-sintering the mixture, but the present invention is not limited thereto.
(28) Also, the compound semiconductors expressed by the formula 1 may be produced by heating mixtures of Bi.sub.2O.sub.3, Bi, Cu, Te, and at least one selected from the group consisting of Ba, Sr, Ca, Mg, Cs, K, Na, Cd, Hg, Sn, Pb, Eu, Sm, Mn, Ga, In, Tl, As and Sb, or their oxides in an evacuated silica tube, however the present invention is not limited thereto.
(29) In addition, the compound semiconductors expressed by the formula 1 may be produced by heating mixtures of Bi.sub.2O.sub.3, Bi, Cu, Te, at least one element selected from the group consisting of S, Se, As and Sb, or their oxides, and at least one selected from the group consisting of Ba, Sr, Ca, Mg, Cs, K, Na, Cd, Hg, Sn, Pb, Eu, Sm, Mn, Ga, In, Tl, As, and Sb, or their oxides in an evacuated silica tube, however the present invention is not limited thereto.
(30) The compound semiconductors of the present invention may be produced by sintering mixtures in a flowing gas such as Ar, He or N.sub.2, which partially includes hydrogen or does not include hydrogen. The sintering process is preferably executed at a temperature of 400 to 750 C., more preferably 400 to 570 C.
(31) Subsequently, a solar cell using the compound semiconductors of the present invention as a light absorption layer is explained. The solar cell using the compound semiconductors according to the present invention may be manufactured in a structure where a front transparent electrode, a buffer layer, a light absorption layer, a rear electrode, and a substrate are subsequently stacked. This structure is now explained in brief.
(32) The substrate located at a lowermost position is generally made of glass, and the rear electrode formed on the entire surface of the substrate is formed by depositing metal such as Mo. Subsequently, the compound semiconductor of the present invention is laminated on the rear electrode by means of electron beam deposition, sol-gel method, PLD (Pulsed Laser Deposition) or the like. The buffer layer for buffering a difference of bandgaps and lattice constants between the light absorption layer and a ZnO layer commonly used as the front transparent electrode is formed on the light absorption layer. The buffer layer may be formed by depositing material such as CdS by means of CBD (Chemical Bath Deposition) or the like. Subsequently, the front transparent electrode is formed on the buffer layer by sputtering a ZnO lamination film or a ZnO and ITO lamination film. The compound semiconductors of the present invention acting as a light absorption layer is basically a p-type semiconductors, so ZnO of the front transparent electrode that is a n-type semiconductors plays a role as a front electrode and makes a p-n junction with the light absorption layer.
(33) Meanwhile, the above solar cell may be modified in various ways. For example, the compound semiconductor of the present invention may be used as a light absorption layer in a tandem solar cell. In the tandem solar cell, solar cells made of materials with different bandgap energies may be laminated, and the solar cell to be laminated may use silicon or other compound semiconductors well known in the art. Furthermore, the bandgap of the compound semiconductor of the present invention may be changed such that a plurality of solar cells using compound semiconductors with different bandgaps as a light absorption layer are laminated. The bandgap of the compound semiconductors according to the present invention may be easily controlled by changing components of the compound, particularly replacing composition ratios of components in the compounds, particularly Te.
(34) Compound of BiCuOSe which includes Se instead of Te is known [A. M. Kusainova, P. S. Berdonosov, L. N. Kholodkovskaya, L. G. Akselrud, V. A. Dolgikh, and B. A. Popovkin, Powder X-Ray and IR Studies of the New Oxyselenides MOCuSe(M=Bi, Gd, Dy), J. Solid State Chemistry, 118, 74-77 (1995)]. Also, compounds of LnCuOTe (Ln=La, Ce, Nd) which includes La, Ce or Nd in place of Bi [M. L. Liu, L. B. Wu, F. Q. Huang, L. D. Chen, J. A. Ibers, Syntheses, Crystal and Electronic Structure, and Some Optical and Transport Properties of LnCuOTe(Ln=La, Ce, Nd), J. Solid State Chemistry, 180, 62-69 (2007)] have been reported.
(35) However, these compounds are different from the compound semiconductors of the present invention in the points of compositions.
(36) Meanwhile, the compound semiconductors of the present invention exhibit a great ZT value that is a performance index of thermoelectric conversion material. Namely, the compound semiconductors of the present invention exhibit good thermoelectric conversion performance. Thus, the compound semiconductors of the present invention may replace compound semiconductors in common use, or be used along with compound semiconductors in common use for thermoelectric conversion elements.
(37) Furthermore, it is expected that the compound semiconductors of the present invention may be applied to an IR window or sensor that selectively transmits IR.
MODE FOR INVENTION
(38) Hereinafter, the preferred embodiment of the present invention will be described in detail based on examples. However, the embodiments of the present invention may be modified in various ways, and the scope of the present invention should not be interpreted as being limited to the examples. The embodiments of the present invention are provided just for explaining the present invention more perfectly to those having ordinary skill in the art.
Example 1
(39) BiCuOTe
(40) In order to prepare BiCuOTe, 1.1198 g of Bi.sub.2O.sub.3 (Aldrich, 99.9%, 100 mesh), 0.5022 g of Bi (Aldrich, 99.99%, <10 m), 0.4581 g of Cu (Aldrich, 99.7%, 3 m), and 0.9199 g of Te (Aldrich, 99.99%, 100 mesh) were well mixed by using agate mortar, and then heated in an evacuated silica tube at 510 C. for 15 hours, thereby obtaining BiCuOTe powder.
(41) The powder X-ray diffraction (XRD) data were collected at room temperature on a Bragg-Brentano diffractometer (Bruker Advance D8 XRD) with a Cu X-ray tube (=1.5406 , 50 kV, 40 mA). The step size was 0.02 degree.
(42) TOPAS program (R. W. Cheary, A. Coelho, J. Appl. Crystallogr. 25 (1992) 109-121; Bruker AXS, TOPAS 3, Karlsruhe, Germany (2000)) was used in order to determine the crystal structure of the obtained material. The analysis results are shown in Table 1 and
(43) TABLE-US-00001 TABLE 1 Atom site x y z Occup. Beq Bi 2c 0.25 0.25 0.37257(5) 1 0.56(1) Cu 2a 0.75 0.25 0 1 0.98(3) O 2b 0.75 0.25 0.5 1 0.26(12) Te 2c 0.25 0.25 0.81945(7) 1 0.35(1)
(44) Crystallographic data obtained from Rietveld refinement of BiCuOTe [Space group I4/nmm (No. 129), a=4.04138(6) , c=9.5257(2) ]
(45)
(46) As shown in
Example 2
(47) BiCu.sub.0.9OTe
(48) In order to prepare BiCu.sub.0.9OTe, 1.1371 g of Bi.sub.2O.sub.3 (Aldrich, 99.9%, 100 mesh), 0.51 g of Bi (Aldrich, 99.99%, <10 m), 0.4187 g of Cu (Aldrich, 99.7%, 3 m), and 0.9342 g of Te (Aldrich, 99.99%, 100 mesh) were well mixed by using agate mortar, and then heated in an evacuated silica tube at 510 C. for 15 hours, thereby obtaining BiCu.sub.0.9TeO powder.
(49) X-ray diffraction analysis was conducted for the sample in the same way as the example 1. As shown in
Example 3
(50) Bi.sub.0.98Pb.sub.0.02CuOTe
(51) In order to prepare Bi.sub.0.98Pb.sub.0.02CuOTe, 2.5356 g of Bi.sub.2O.sub.3 (Aldrich, 99.9%, 100 mesh), 1.1724 g of Bi (Aldrich, 99.99%, <10 m), 1.0695 g of Cu (Aldrich, 99.7%, 3 m), 0.0751 g of PbO (Canto, 99.5%), and 2.1475 g of Te (Aldrich, 99.99%, 100 mesh) were well mixed by using agate mortar, and then heated in an evacuated silica tube at 510 C. for 15 hours, thereby obtaining Bi.sub.0.98Pb.sub.0.02CuOTe powder.
(52) The powder X-ray diffraction (XRD) data were collected at room temperature on a Bragg-Brentano diffractometer (Broker D4-Endeavor XRD) with a Cu X-ray tube (=1.5406 , 50 kV, 40 mA). The step size was 0.02 degree.
(53) TOPAS program (R. W. Cheary, A. Coelho, J. Appl. Crystallogr. 25 (1992) 109-121; Bruker AXS, TOPAS 3, Karlsruhe, Germany (2000)) was used in order to determine the crystal structure of the obtained material. The analysis results are shown in Table 2 and
(54) TABLE-US-00002 TABLE 2 Atom site x y z Occup. Beq. Bi 2c 0.25 0.25 0.37225(12) 0.98 0.59(4) Pb 2c 0.25 0.25 0.37225(12) 0.02 0.59(4) Cu 2a 0.75 0.25 0 1 1.29(10) O 2b 0.75 0.25 0.5 1 0.9(4) Te 2c 0.25 0.25 0.81955(17) 1 0.55(5)
Crystallographic data obtained from Rietveld refinement of Bi.sub.0.98Pb.sub.0.02CuOTe [Space group P4/nmm (No. 129), a=4.04150(4) , c=9.53962(13) ]
(55)
(56) As shown in
Example 4
(57) Bi.sub.0.9Pb.sub.0.1CuOTe
(58) In order to prepare Bi.sub.0.9Pb.sub.0.1CuOTe, 1.2721 g of Bi.sub.2O.sub.3 (Aldrich, 99.9%, 100 mesh), 0.6712 g of Bi (Aldrich, 99.99%, <10 m), 0.6133 g of Cu (Aldrich, 99.7%, 3 m), 0.215 g of PbO (Canto, 99.5%), and 1.2294 g of Te (Aldrich, 99.99%, 100 mesh) were well mixed by using agate mortar, and then heated in an evacuated silica tube at 510 C. for 15 hours, thereby obtaining Bi.sub.0.9Pb.sub.0.1CuOTe powder.
(59) X-ray diffraction analysis was conducted for the sample in the same way as the example 3. As shown in
Example 5
(60) Bi.sub.0.9Cd.sub.0.1CuOTe
(61) In order to prepare Bi.sub.0.9Cd.sub.0.1CuOTe, 1.3018 g of Bi.sub.2O.sub.3 (Aldrich, 99.9%, 100 mesh), 0.6869 g of Bi (Aldrich, 99.99%, <10 m), 0.6266 g of Cu (Aldrich, 99.7%, 3 m), 0.1266 g of CdO (Strem, 99.999%), and 1.2582 g of Te (Aldrich, 99.99%, 100 mesh) were well mixed by using agate mortar, and then heated in an evacuated silica tube at 510 C. for 15 hours, thereby obtaining Bi.sub.0.9Cd.sub.0.1CuOTe powder.
(62) X-ray diffraction analysis was conducted for the sample in the same way as the example 3. As shown in
Example 6
(63) Bi.sub.0.9Sr.sub.0.1CuOTe
(64) In order to prepare Bi.sub.0.9Sr.sub.0.1CuOTe, 1.0731 g of Bi.sub.2O.sub.3 (Aldrich, 99.9%, 100 mesh), 0.5662 g of Bi (Aldrich, 99.99%, <10 m), 0.5165 g of Cu (Aldrich, 99.7%, 3 m), 1.0372 g of Te (Aldrich, 99.99%, 100 mesh), and 0.0842 g of SrO were well mixed by using agate mortar. Here, SrO was obtained by thermally treating SrCO.sub.3 (Alfa, 99.994%) at 1125 C. for 12 hours in the air. The material obtained by thermal treatment was confirmed as SrO by X-ray diffraction analysis.
(65) The mixture was then heated in an evacuated silica tube at 510 C. for 15 hours, thereby obtaining Bi.sub.0.9Sr.sub.0.1CuOTe powder.
(66) The powder X-ray diffraction (XRD) data were collected at room temperature on a Bragg-Brentano diffractometer (Bruker D8 Advance XRD) with a Cu X-ray tube (=1.5406 , 50 kV, 40 mA). The step size was 0.02 degree.
Example 7
(67) BiCuOSe.sub.0.5Te.sub.0.5
(68) In order to prepare BiCuOSe.sub.0.5Te.sub.0.5, 1.9822 g of Bi.sub.2O.sub.3 (Aldrich, 99.9%, 100 mesh), 0.889 g of Bi (Aldrich, 99.99%, <10 m), 0.811 g of Cu (Aldrich, 99.7%, 3 m), 0.5036 g of Se (Aldrich, 99.99%), and 0.8142 g of Te (Aldrich, 99.99%, 100 mesh) were well mixed by using agate mortar, and then heated in an evacuated silica tube at 510 C. for 15 hours, thereby obtaining BiCuOSe.sub.0.5Te.sub.0.5 powder.
(69) The powder X-ray diffraction (XRD) data were collected at room temperature on a Bragg-Brentano diffractometer (Bruker D4-Endeavor XRD) with a Cu X-ray tube (40 kV, 40 mA). The step size was 0.02 degree. At this time, variable 6 mm slit was used as a divergence slit. The results are shown in
(70) TABLE-US-00003 TABLE 3 Atom site x y z Occup. Beq. Bi 2c 0.25 0.25 0.36504(9) 1 0.86(2) Cu 2a 0.75 0.25 0 1 2.00(9) O 2b 0.75 0.25 0.5 1 1.9(3) Tc 2c 0.25 0.25 0.82272(14) 0.5 0.61(4) Se 2c 0.25 0.25 0.82252(14) 0.5 0.55(5)
Crystallographic data obtained from Rietveld refinement of BiCuOSe.sub.0.5Te.sub.0.5 [Space group P4/nmm (No. 129), a=3.99045(11) , c=9.2357(4) ]
(71)
(72) As shown in
Example 8
(73) Bi.sub.0.9Tl.sub.0.1CuOTe
(74) In order to prepare Bi.sub.0.9Tl.sub.0.1CuOTe, 1.227 g of Bi.sub.2O.sub.3 (Aldrich, 99.9%, 100 mesh), 0.7114 g of Bi (Aldrich, 99.99%, <10 m), 0.6122 g of Cu (Aldrich, 99.7%, 3 m), 1.2293 g of Te (Aldrich, 99.99%, 100 mesh), and 0.22 g of Tl.sub.2O.sub.3 (Aldrich) were well mixed by using agate mortar.
(75) The mixture was then heated in an evacuated silica tube at 510 C. for 15 hours, thereby obtaining Bi.sub.0.9Tl.sub.0.1CuOTe powder.
(76) X-ray diffraction analysis was conducted for the sample in the same way as the example 3. As shown in
Example 9
(77) BiCuOTe.sub.0.9Sb.sub.0.1
(78) In order to prepare BiCuOTe.sub.0.9Sb.sub.0.1, 1.4951 g of Bi.sub.2O.sub.3 (Aldrich, 99.9%, 100 mesh), 0.6705 g of Bi (Aldrich, 99.99%, <10 m), 0.6117 g of Cu (Aldrich, 99.7%, 3 m), 1.1054 g of Te (Aldrich, 99.99%, 100 mesh), and 0.1172 g of Sb (Kanto chemical, Cat. No. 01420-02) were well mixed by using agate mortar.
(79) The mixture was then heated in an evacuated silica tube at 510 C. for 15 hours, thereby obtaining BiCuOTe.sub.0.9Sb.sub.0.1 powder.
(80) X-ray diffraction analysis was conducted for the sample in the same way as the example 3. As shown in
(81) Measurement of Optical Bandgap Energy
(82) Diffuse reflectance spectrum for the sample prepared in the example 1 was obtained by using a Shimadzu UV-3600. The measurement range was 650 to 2500 nm with step size of 1 nm.
(83) Evaluation of Thermoelectric Conversion Performance
(84) Powder samples were shaped into cylinders with a diameter of 4 mm and a length of 15 mm (for electrical conductivity and Seebeck coefficient measurements), and disks having a diameter of 10 mm and a thickness of 1 mm (for thermal conductivity measurements) by using CIP at the pressure of 200 MPa. Subsequently, the resultant disks and cylinders were heated in an evacuated silica tube at 510 C. for 10 hours.
(85) For the sintered cylinders, electric conductivity and Seebeck coefficient were measured by using a ZEM-2 (Ulvac-Rico, Inc.). The measurement results are shown in
(86) Meanwhile, for the sintered disks, thermal conductivity was measured by using TC-9000 (Ulvac-Rico, Inc). The measurement results are shown in
(87) ZT value of each sample was calculated using the measured values. The calculated results are shown in