Load distribution systems and load carrying equipment
11596219 · 2023-03-07
Inventors
Cpc classification
A45F5/00
HUMAN NECESSITIES
F41H1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41C33/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A load carrying and force distributing device to be worn on a user's limb is described. The device has one or more support members and a plurality of elongated compression members that couple with each of the support members at locations that are circumferentially spaced around the user's limb. The space between the plurality of compression members provides a relief area. The load carrying and force distributing device compresses the soft tissue of the limb against the bone structure to thereby reduce motion of the bone structure towards a wall of the load carrying and force distributing device when worn on the limb. A method of fitting a load carrying and force distributing device to a limb is also described. The method includes coupling the elongated compression members to each of the support members and adjusting compression to thereby reduce motion of the bone towards a wall of the device.
Claims
1. A load carrying and force distributing device to be worn on a user's limb having soft tissue and a bone structure, comprising: a first support member; a second support member; a plurality of elongated compression members including a first elongated compression member, a second elongated compression member, and a third elongated compression member; wherein each of the first, second, and third elongated compression members couples with each of the first and second support members at locations that are circumferentially spaced around the user's limb; wherein each space between the first, second, and third elongated compression members comprises a relief area; wherein the first and second support members coupled with the first, second, and third elongated compression members are sized and dimensioned to compress the soft tissue against the bone structure to thereby reduce motion of the bone structure towards a wall of the load carrying and force distributing device when worn on the limb.
2. The device of claim 1, further comprising a fastener for removably coupling a load to the device.
3. The device of claim 1, wherein each of the first, second, and third elongated compression members comprises a first end and a second end, and wherein the first end of the first, second, and third elongated compression members removably couples with the first support member and the second end of the first, second, and third elongated compression members removably couples with the second support member.
4. The device of claim 1, wherein at least one of the first, second, and third elongated compression members is contoured to the user's limb.
5. The device of claim 1, wherein first support member is sized and dimensioned to at least partially surround a first portion of the user's limb and the second support member is sized and dimensioned to at least partially surround a second portion of the user's limb.
6. The device of claim 5, wherein the plurality of elongated compression members are configured to compress a plurality of areas of the user's limb between the first and second portions of the user's limb.
7. The device of claim 6, further comprising a plurality of spaces disposed between the plurality of elongated compression members, and wherein each of the plurality of spaces is sized and dimensioned to receive at least a portion of the soft tissue of the user's limb that is displaced by compression from the plurality of elongated compression members.
8. The device of claim 1, wherein the first support member comprises a first inner diameter and the second support member comprises a second inner diameter, and wherein the first inner diameter is different than the second inner diameter.
9. The device of claim 1, wherein the plurality of elongated compression members includes at least one elongated compression member that is interchangeable with at least one other elongated compression member.
10. The device of claim 1, further comprising an attachment point for attaching a load, wherein the attachment point is disposed on at least one of the first support member, the second support member, the first elongated compression member, the second elongated compression member, and the third elongated compression member.
11. The device of claim 10, wherein the attachment point is configured to removably couple a connector to a second load carrying and force distributing device.
12. The device of claim 10, wherein the load comprises at least one of a multi-purpose tool, an armor plate, an exoskeleton suit, a light source, a weapon, a receptacle, a medical device, a diagnostic system, a drone, a docking station, a charging station, a communication device, a phone, a control system, a sensor, an actuator, a processor, and a prosthetic component that removably couples to the attachment point.
13. The device of claim 10, further comprising a second attachment point disposed on at least one of the of the first support member, the second support member, the first elongated compression member, the second elongated compression member, and the third elongated compression member, wherein the second attachment point is configured to removably couple with a fastener of a second load carrying and force distributing device.
14. The device of claim 10, wherein the attachment point is configured to couple with an attachment point on an exoskeleton suit.
15. The load carrying and force distributing device of claim 1, wherein one or more of the first, second, and third elongated compression members has an adjustable length.
16. A method of fitting a load carrying and force distributing device to a limb of the person, the load carrying and force distributing device comprising a first support member, a second support member, and first, second, and third elongated members that each couple to the first support member and to the second support member, the method comprising the steps of: selecting the first support member and the second support member to fit around a first portion and a second portion of the limb, respectively, wherein the first portion has a first dimension and the second portion has a second dimension; selecting a length of the first, second, and third elongated compression members that extends between the first portion and the second portion of the limb; placing the first support member around the first portion of the limb; placing the second support member around the second portion of the limb; coupling each of the first, second, and third elongated compression members with the first and second support members at locations that are circumferentially spaced around the user's limb, wherein each space between the first, second, and third elongated compression members comprises a relief area; and adjusting a distance of the first, second, and third elongated compression members from a bone in the limb so as to compress soft tissue against the bone and reduce motion of the bone towards a wall of the load carrying and force distributing device.
17. The method of claim 16, further comprising the step of measuring the first dimension and second dimension by one of (i) scanning the limb to create an electronic image, (ii) creating a cast of the limb and measuring the cast, and (iii) measuring the first dimension and second dimension with a measuring device.
18. The method of claim 16, wherein the load carrying and force distributing device further comprises an attachment point for removably coupling a load, and the method further comprises the step of attaching one of the following to the attachment point: a multi-purpose tool, an armor plate, an exoskeleton suit, a light source, a weapon, a receptacle, a medical device, a diagnostic system, a drone, a docking station, a charging station, a communication device, a phone, a control system, a sensor, an actuator, a processor, and a prosthetic component.
19. The method of claim 16, wherein the limb comprises an arm, and wherein the first dimension is located at a distance from the styloid and the second dimension is located at a distance from the cubital fold.
20. The method of claim 16, wherein the step of selecting a length of the first, second, and third elongated compression members comprises measuring a distance between the first portion and the second portion of the limb.
21. The method of claim 16, wherein the step of selecting a length of the first, second, and third elongated compression members comprises selecting the first, second, and third elongated compression members from a kit having a plurality of elongated compression members of different shapes and sizes.
22. The method of claim 16, wherein the step of adjusting a distance of the first, second, and third elongated compression members comprises automatically adjusting the distance based on data input from one or more sensors.
23. A load carrying and force distributing device to be worn on a user's limb having soft tissue and a bone structure, comprising: a first support member; a plurality of elongated compression members including a first elongated compression member, a second elongated compression member, and a third elongated compression member; wherein each of the first, second, and third elongated compression members couples with the first support member at locations that are circumferentially spaced around the user's limb; wherein each space between the first, second, and third elongated compression members comprises a relief area; wherein the first support member and the first, second, and third elongated compression members are sized and dimensioned to compress the soft tissue against the bone structure to thereby reduce motion of the bone structure towards a wall of the load carrying and force distributing device.
24. The load carrying and force distributing device of claim 23, wherein the first support member has a circular or ovoid shape.
25. The load carrying and force distributing device of claim 23, wherein the first support member has an inner surface comprising a plurality of flat surfaces and curved surfaces arranged in an alternating pattern.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(33) The following discussion provides example embodiments of the inventive subject matter. Although each embodiment represents a single combination of inventive elements, the inventive subject matter is considered to include all possible combinations of the disclosed elements. Thus if one embodiment comprises elements A, B, and C, and a second embodiment comprises elements B and D, then the inventive subject matter is also considered to include other remaining combinations of A, B, C, or D, even if not explicitly disclosed.
(34) The load distribution systems (LDS) described herein derives from concepts and approaches originally developed for prosthetic interfaces, collectively known as the High Fidelity (or HiFi™) interface, as disclosed for example in U.S. Pat. Nos. 8,323,353, 8,656,918, and 9,283,093, which are incorporated by references herein. The HiFi™ Interface was initially designed to address the challenges faced by prosthetic wearers, including poorly fitting and performing sockets, especially when using more advanced and heavier dexterous arms and powered prosthetic limbs. Thus, traditional prosthetic sockets are bucket-like structures that even in their most advanced versions still allow the underlying bone of the encapsulated limb to significantly move within the socket, resulting in a very long list of troublesome issues including loss of energy and stability when walking, standing or running, lifting or reaching, pain, significantly reduced range of motion, reduced proprioception and accelerated osteoarthritis and other joint degradation.
(35) By contrast, the HiFi™ interface concept represents a paradigm-changing interface approach that captures the bone through a series of interleaving compression and relief zones, based upon the concept of Osseostabilization™. Through numerous studies it was demonstrated that by capturing and holding the underlying bone in place, the user's comfort and control substantially increase. The technique represents a radical departure from approaches that focus on global, generic surface tension, using instead a series of alternating compression and tissue release zones to gently displace a volume of soft tissue out of the field of compression. By getting closer to the target long bone, unwanted motion of the shaft of the bone are greatly reduced, which leads to a much more efficient transfer of energy directly to the prosthesis itself.
(36) The HiFi™ interface system has been found to be far more efficient and stable, and makes the prosthesis feel more like a part of the wearer's body, as evidenced by numerous patient reports and independent clinical investigations. With the bone “captured”, the wearer feels “more connected” to the prosthesis and many report they forget they are wearing their prosthesis at all. Significantly, the HiFi™ approach preserves much of the energy that is wasted in a traditional socket, making the prosthesis feel lighter and less fatigue-inducing. HiFi™ patients also report increased proprioception and “feelings” in their lost limb, a greater level of confidence, improved range of motion, ability to wear their prostheses all day, and there are also indications that that HiFi™ is enhancing blood flow through improved deep venous return. The prosthetic success of HiFi™ technology has been clinically proven, as HiFi™ products are currently being worn by thousands of amputees. HiFi™ technology was also selected by Defense Advanced Research Projects Agency (DARPA) as the interface platform for the DEKA Luke Arm and for additional product development work with biodesigns.
(37) The present inventive subject matter derives from the belief that a HiFi™ like approach can also provide an ideal connection for where man meets machine in many situations requiring individuals to carry heavy loads over uneven terrains, including warfighter applications. Specifically, the inventor believes that applying the HiFi™ concept to the able individual could provide a radically new way to attach external implements to a human operator as a way of offloading centrally carried mass traditionally worn in a backpack to the extremities while preserving full range of motion and energy. Such systems are collectively referred to as LDS, for Load Distributing Systems.
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(39) As best seen from the front view of
(40) Support members 105 and 110 are also referred to herein as cuffs, rings, and/or brackets. Support members 105 and 110 have a general ring shape with openings 106 and 111, respectively. Alternatively, it is contemplated that support members 105 and 110 could be a continuous ring (e.g., a closed loop). Openings 106 and 111 allow the user to slide a limb into support members 105 and 110, and also allow the user to adjust (e.g., loosen or tighten) the inner diameter of support members 105 and 110 around the limb. For example, support members 105 and 110 can be made of a material that has sufficient elasticity to allow support members 105 and 110 to tighten around the limb such that elongated compression members 115, 116, 117, and 118 press the soft tissue of the limb and cause soft tissue to flow or bulge between each compression member. It should be appreciated that the spaces between elongated compression members 115, 116, 117, and 118 are relief areas that receive the displaced tissue of the limb. By providing relief areas that receive displaced tissue of the limb, a user is able to tighten elongated compression members 115, 116, 117, and 118 in an amount sufficient to minimize motion without sacrificing comfort to the user. Thus, the underlying skeletal structures of the limb are captured by load carrying device 100, such that the limb and load carrying device 100 move as a single component in a more efficient manner.
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(43) In some embodiments, support members 105 and 110 can be made of a flexible material so that they can be tightened around a limb. In yet other embodiments, support members 105 and 110 can be made of a rigid material that has moving portions that can be tightened around a limb. In addition, the elongated compression members preferably have an adjustable position to thereby adjust the pressure on soft tissue. For example, elongated compression members 115, 116, 117, and 118 can have an irregular cross sectional diameter so that rotating the elongated member about its longitudinal axis may increase or decrease pressure on the soft tissue. In yet other embodiments, fastener 119 could be of the type that allows for positional adjustment at both ends of each elongated member so that each end can be independently moved closer to, or farther from, the limb's center line (or the limb's bone). In other aspects, the support members could be one solid component or, alternatively, could be discontinuous (e.g., made of multiple components that are joined together).
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(46) The elongated compression members are alternatively referred to herein as struts. It is contemplated that the struts can be made of one unitary material, such as a metal alloy, a polymer. Alternatively, the struts can be made of different materials, or layers of materials, to provide a range of desirable properties. Contemplated manufacturing methods include casting, molding, forming (e.g., thermoforming, 3D printing, forging, rolling, extruding, pressing, bending, shearing, piercing, stamping), machining (e.g., milling, turning, drilling, routing, laser cutting, grinding, finishing, etc.), joining (e.g., welding, adhesive bonding, fastening, press fitting, etc.).
(47) The struts can be made in standard sizes that a user selects using a fitting chart. In addition, it is contemplated that the struts can be custom manufactured to a specific size and shape by measuring or scanning the limb, and then fitting all struts (and/or the support members) of the device 100 to the limb in a manner that optimizes comfort and minimizes lost motion between the device and the limb. It is also contemplated that alternative embodiments of elongated members can have adjustable lengths to provide additional customization. In yet other aspects, an unassembled load carrying device can be sold in a kit that contains struts of different sizes to fit different limb sizes. The components preferably have quick connect fasteners for ease of assembly. In addition, the kit could also include cutting, shaping, forming, and/or joining tools that allow the user to cut a strut to the desired size to create a custom load carrying device.
(48) The struts of device 100 are spaced apart in equal increments (e.g., every 90 degrees). However, it is contemplated that the struts can be spaced apart in unequal increments. In some embodiments, the radial position of the struts can be adjusted or repositioned at different radial locations around the limb to provide better customization. It is further contemplated that device 100 could comprise less than, or more than, the four struts shown. It should be appreciated that the spaces between the struts define relief areas. The relief areas allow a user to tighten device 100 in an amount sufficient to increase the density of the soft tissue underlying the struts. In this manner, device 100 creates alternating areas of high density and low density soft tissue such that motion between device 100 and the skeletal structure of the limb is significantly minimized compared to a cuff, strap, sleeve, or other device that applies more uniform pressure.
(49) In other words, the compression members apply enough pressure such that the density of underlying soft tissue is significantly increased. In this manner, the order to impart motion onto device 100 sufficiently increased to thereby reduce the movement of the device relative to the skeletal structure.
(50) In this manner, device 100 is secured to the limb d is preferably minimized by 50%, more preferably at least 80%, most preferably at least 90%.
(51) While the struts contemplated herein have an elongated dimension, (e.g., a longitudinal axis), it is contemplated that device 100 could comprise compression zones that are not longitudinal. For example, the compression members could apply a circular or square compression zone to the limb to lock the bone at a specific location.
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(57) Load 830 removably attaches to device 810 via a quick release lever fastener 835.
(58) Load 830 attaches to device 810 at a first attachment point. The attachment point can be on a support member, an elongated compression member, or a combination thereof. Device 810 has multiple quick release lever fasteners to provide several attachment points at different locations.
(59) It some applications, the attachment point is used to attach device 810 to another load carrying device, or to a load distribution system such as an exoskeleton suit. As used herein, “exoskeleton suit” means a wearable rigid or semi-rigid frame that provides support for carrying and distributing the weight of a load. Exoskeleton suits can be powered or non-powered. In some embodiments, the load carrying device itself can be an exoskeleton suit on its own. Alternatively, the load carrying device can make up part of an exoskeleton suit when used in combination with other load carrying devices and/or load carrying equipment. Exoskeleton suits that incorporate the inventive subject matter described herein will amplify, augment, and/or reinforce the user's natural abilities with minimal reduction to mobility.
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(62) In yet other alternative embodiments, it is further contemplated that the load carrying device can be worn over an article of clothing. The article of clothing (e.g., shirt, jacket, pants, socks, etc.) can be manufactured with relief zones that allow the soft tissue to bulge and flow between struts. The article of clothing could also include attachment points and fasteners for attaching the load carrying device to the article of clothing. In yet other embodiments, the load carrying device can be worn under an article of clothing, and either completely or partially concealed. In such embodiments, the articles of clothes can have openings, slits, or other access features that allow the user to attach an external load to an attachment point on the load carrying device that is underneath clothing. It is contemplated that the article of clothing can have cushion to provide additional comfort to the user. Furthermore, the article of clothing can have portions with thicker materials where compression is anticipated and thinner, elastic materials in relief areas.
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(68) Load carrying device 2000 also has straps to close the support cuff openings for ease of donning. The strap consists of a first end, which is fixed to the cuff at one side of the opening, and a second end, which is removably coupled with the opposing side of the opening. This coupling can comprise any adjustable-length connector for providing tension to reduce the size of the opening, including straps with buckles. The strap may also be adjustable through means including but not limited to a strap adjuster or tension lock. The strap may also consist of a small section of elastic material, to allow for a pre-determined amount of expansion of the cuff during flexion or other instances of an increase in cross-sectional area of the limb at the location where the cuff resides.
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(72) In an alternative embodiment is a static elbow strap comprising a first end coupled to a point on the lateral side of the proximal support cuff. The strap is drawn across the cubital fold anterior to the arm, turning back posteriorly above the epicondyle, and back anteriorly across the cubital fold to the second end, which is coupled to the medial side of the proximal support cuff. These couplings at the first and second end of the static elbow strap may conceivably be either measured for a particular user and fixed, or consist of a manual adjustment method such as a strap adjuster or tension lock.
(73) In either of these strap embodiments the second end of the strap could either be fixed permanently to the proximal cuff, or preferably, removably, to increase ease of donning.
(74) The inventive subject matter includes methods of fitting a load carrying device to a user. For example, the cuffs can be positioned at 1.5 inches from the styloid and at 3 inches from the cubital fold. The distance between the styloid and cubital fold is used to determine the approximate length of the compression members. Alternatively, the cuffs can be attached at a location that will not interfere with either the motion of the wrist or flexion of the elbow. It is contemplated that cuffs can be custom manufactured to a specific size and shape by measuring, scanning, or casting the arm.
(75) The inventive subject matter also includes load carrying devices that comprise only one cuff that has an inside surface comprising alternative compression and relief zones configured to compress the soft tissue and stabilize the bone. The width of the cuff and the size of the compression and relief zones can be selected based on the weight of the expected loads. For example, if the load carrying device is used to carry a light load, such as a mobile electronic device, then the compression and relief zones may be relatively small. In such applications, the load carrying device preferably has a quick release attachment point with a hinging and/or rotating joint to adjust the position of the electronic device for better visibility and usability. In the warfighter application, the electronic device could be configured to monitor the weight of your load.
(76) In yet other aspects of alternative embodiments, the load carrying devices described herein can further include actuators, sensors, and control systems for automating load distribution. For example, the load carrying devices can be programmed to self adjust based on the user's movements and/or external conditions (e.g., weather, etc.).
(77) The single cuff embodiments can optionally connect to a second cuff via an elongated compression member or a rigid frame structure to increase the load capacity.
(78) The load distribution systems contemplated herein preferably comprise modular components that may be interchangeable for rapid replacement. The system may be provided as a kit which includes sets of struts, each provided with mounting locations and associated fixtures, adjustable straps or rigid custom designed cuffs that can be connected to the struts to form distal and proximal cuffs, attachment points for the ends of the struts, and additional mountable fixtures designed to hold selected implements where and as needed for given application. Different components comprising a particular LDS may be off-the-shelf or custom designed via a priori measurements and/or scanning. The struts, which are made of rigid material, which can be a composite such as carbon composites, plastics and other rigid materials known in the art of prosthetic sockets, are prefabricated using a variety of techniques including, but not limited to, 3D printing for maximal cost effectiveness.
(79) The struts exert the compression zones longitudinally, while allowing tissue to bulge outward, thereby creating the osseostabilization system, which captures the bone but does not cause discomfort to the user. This alternating compression and release technology provides a platform for safe and efficient mounting of loads to various locations on the operator's extremities. In various embodiments of the LDS, the specific compression levels can be constant, having been adjusted and customized a priori to the individual, or they can include dynamic adjustment means which can be mechanical, electromechanical, chemical, or any other suitable means. In the dynamic LDS embodiments, the adjustments may be performed manually by the user, or they can be automatic, responding to data input from embedded sensors that measure local pressure levels as a function of time.
(80) The LDS can bring osseostabilization technology to Tactical Assault Light Operator Suit TALOS, allowing a more biomechanically efficient man-machine interface, increasing system performance and operator efficiency in the field. Improvements in the human interface would also enable superior performance from the warrior web, and may even allow revisiting of heavier suits such as HULC and XOS 2, as well as other ‘smart” enhanced human/technology interfaces. By placing the task of connectivity on the neuromusculoskeletal system as a unified whole, rather than on simple soft tissue weight bearing, the human operator and any attached devices become a biomechanically integrated unit. The inventor believes that by viewing the human musculoskeletal system with externally attached devices/payloads as a unified and integrated system, it will be possible to eliminate bulky and cumbersome interface elements.
(81) As used in the description herein and throughout the claims that follow, the meaning of “a,” “an,” and “the” includes plural reference unless the context clearly dictates otherwise. Also, as used in the description herein, the meaning of “in” includes “in” and “on” unless the context clearly dictates otherwise.
(82) Also, as used herein, and unless the context dictates otherwise, the term “coupled to” is intended to include both direct coupling (in which two elements that are coupled to each other contact each other) and indirect coupling (in which at least one additional element is located between the two elements). Therefore, the terms “coupled to” and “coupled with” are used synonymously.
(83) Thus, specific compositions and methods of load distribution systems have been disclosed. It should be apparent, however, to those skilled in the art that many more modifications besides those already described are possible without departing from the inventive concepts herein. The inventive subject matter, therefore, is not to be restricted except in the spirit of the disclosure. Moreover, in interpreting the disclosure all terms should be interpreted in the broadest possible manner consistent with the context. In particular the terms “comprises” and “comprising” should be interpreted as referring to the elements, components, or steps in a non-exclusive manner, indicating that the referenced elements, components, or steps can be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced.