Dishwasher with multi-feed washing system
09615721 ยท 2017-04-11
Assignee
Inventors
Cpc classification
A47L15/4225
HUMAN NECESSITIES
A47L15/0018
HUMAN NECESSITIES
A47L15/4221
HUMAN NECESSITIES
International classification
A47L15/00
HUMAN NECESSITIES
Abstract
A dishwasher includes a shiftable rack provided with multiple, distinct washing fluid spray arms connected to a common, rack supported manifold. When the rack is shifted to a retracted position within a tub of the dishwasher, the manifold mates with a coupling of a fluid distribution system including a multi-tube feed arrangement configured to selectively distribute washing fluid from a pump assembly to the multiple spray arms.
Claims
1. A method of distributing washing fluid from a pump assembly to first and second spray arms attached to a rack for movement with the rack between a retracted, operational position and an extended, kitchenware access position relative to a tub of a dishwasher comprising: directing a first flow of washing fluid from the pump assembly to a first tube, through a manifold fixed for movement with the rack, to the first spray arm; and directing a second flow of washing fluid from the pump assembly to a second tube, through the manifold, to the second spray arm.
2. The method of claim 1, further comprising: mating the manifold with a coupling, which is fixed relative to the tub and fluidly connected with each of the first and second tubes, upon positioning of the rack in the retracted, operational position.
3. The method of claim 2, further comprising: deflecting flapper valves provided in the manifold upon mating the manifold with the coupling.
4. The method of claim 1, wherein the first spray arm rotates relative to the rack upon directing the first flow of washing fluid to the first spray arm, and the second spray arm sprays washing fluid from a fixed position relative to the rack upon directing the second flow of washing fluid to the second spray arm.
5. The method of claim 1, further comprising: vertically repositioning a height of the rack within the tub between an upper operational position and a lower operational position, and interconnecting the first and second tubes to the first and second upper spray arms through the manifold in each of the upper and lower operational positions.
6. The method of claim 1, wherein directing the first flow of washing fluid from the pump assembly to the first tube further functions to deliver a portion of the washing fluid to a third spray arm mounted above the rack.
7. The method of claim 1, wherein: directing the first flow of washing fluid includes directing the first flow of washing fluid from the pump assembly to the first tube, from the first tube to the manifold and from the manifold to the first spray arm; and directing the second flow of washing fluid includes directing the second flow of washing fluid from the pump assembly to the second tube, from the second tube to the manifold and from the manifold to the second spray arm.
8. A method of distributing washing fluid in a dishwasher including: a tub defining a washing chamber adapted to receive and cleanse soiled kitchenware; a door mounted to the tub for selectively sealing the washing chamber during washing operations; a pump assembly for recirculating washing fluid within the washing chamber during washing operations; a lower rack mounted to the tub for movement relative to the tub between a recessed, operational position within the washing chamber to an extended, kitchenware access position at least partially out of the washing chamber; a lower spray arm configured to direct washing fluid during a washing operation upon kitchenware placed on the lower rack; an upper rack mounted to the tub for movement relative to the tub between a retracted, operational position within the washing chamber to an extended, kitchenware access position at least partially out of the washing chamber; a first upper spray arm mounted to the upper rack for movement with the upper rack relative to the tub and configured to direct washing fluid during a washing operation upon kitchenware placed on the upper rack; a second upper spray arm mounted to the upper rack for movement with the upper rack relative to the tub and configured to direct washing fluid upon kitchenware placed on the upper rack during a washing operation; and a fluid distribution system including: a first tube extending from the pump assembly for directing washing fluid from the pump assembly to the first upper spray arm; a second tube extending from the pump assembly for directing washing fluid from the pump assembly to the second upper spray arm; and a manifold mounted to the upper rack for movement with the upper rack relative to the tub and configured to fluidly interconnect both the first tube to the first upper spray arm and the second tube to the second upper spray arm when the upper rack is in the retracted, operational position; the method comprising: directing a first flow of washing fluid from the pump assembly to the first tube, from the first tube to the manifold and from the manifold to the first upper spray arm; and directing a second flow of washing fluid from the pump assembly to the second tube, from the second tube to the manifold and from the manifold to the second upper spray arm.
9. The method of claim 8, further comprising: mating the manifold with a coupling, which is fixed relative to the tub and fluidly connected with each of the first and second tubes, upon positioning of the upper rack in the retracted, operational position.
10. The method of claim 9, further comprising: deflecting flapper valves provided in the manifold upon mating the manifold with the coupling.
11. The method of claim 8, wherein the first upper spray arm rotates relative to the upper rack upon directing the first flow of washing fluid to the first upper spray arm, and the second upper spray arm sprays washing fluid from a fixed position relative to the upper rack upon directing the second flow of washing fluid to the second upper spray arm.
12. The method of claim 8, further comprising: vertically repositioning a height of the upper rack within the tub between an upper operational position and a lower operational position, and interconnecting the first and second tubes to the first and second upper spray arms through the manifold in each of the upper and lower operational positions.
13. The method of claim 8, wherein directing the first flow of washing fluid from the pump assembly to the first tube further functions to deliver a portion of the washing fluid to a third upper spray arm mounted above the upper rack.
14. A method of distributing washing fluid in a dishwasher including: a tub defining a washing chamber adapted to receive and cleanse soiled kitchenware; a pump assembly for recirculating washing fluid within the washing chamber during washing operations; a rack mounted to the tub for movement relative to the tub between a retracted, operational position within the washing chamber to an extended, kitchenware access position at least partially out of the washing chamber; a first spray arm mounted to the rack for movement with the rack relative to the tub and configured to direct washing fluid during a washing operation upon kitchenware placed on the rack; a second spray arm mounted to the rack for movement with the rack relative to the tub and configured to direct washing fluid upon kitchenware placed on the rack during a washing operation; and a fluid distribution system including: a first tube extending from the pump assembly for directing washing fluid from the pump assembly to the first spray arm; a second tube extending from the pump assembly for directing washing fluid from the pump assembly to the second spray arm; and a manifold mounted to the rack for movement with the rack relative to the tub and configured to fluidly interconnect both the first tube to the first spray arm and the second tube to the second spray arm when the rack is in the retracted, operational position; the method comprising: directing a first flow of washing fluid from the pump assembly to the first tube, from the first tube to the manifold and from the manifold to the first spray arm; and directing a second flow of washing fluid from the pump assembly to the second tube, from the second tube to the manifold and from the manifold to the second spray arm.
15. The method of claim 14, further comprising: mating the manifold with a coupling, which is fixed relative to the tub and fluidly connected with each of the first and second tubes, upon positioning of the rack in the retracted, operational position.
16. The method of claim 15, further comprising: deflecting flapper valves provided in the manifold upon mating the manifold with the coupling.
17. The method of claim 14, wherein the first spray arm rotates relative to the rack upon directing the first flow of washing fluid to the first spray arm, and the second spray arm sprays washing fluid from a fixed position relative to the rack upon directing the second flow of washing fluid to the second spray arm.
18. The method of claim 14, further comprising: vertically repositioning a height of the rack within the tub between an upper operational position and a lower operational position, and interconnecting the first and second tubes to the first and second spray arms through the manifold in each of the upper and lower operational positions.
19. The method of claim 14, wherein directing the first flow of washing fluid from the pump assembly to the first tube further functions to deliver a portion of the washing fluid to a third spray arm mounted above the rack.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(9) With initial reference to
(10) In a manner known in the art, upper rack 16 is horizontally shiftable between a first, retracted position wherein upper rack 16 is entirely within the confines of washing chamber 14 as shown in
(11) Disposed within tub 5 and, more specifically, mounted within a central opening formed in bottom wall 8 of tub 5, is a pump assembly 30 constructed in a manner known in the art, such as that represented by U.S. Pat. No. 7,146,992 which is incorporated herein by reference. Extending about a substantial portion of pump assembly 30, at a position raised above bottom wall 8, is a heating element 44. In a manner known in the art, heating element 44 preferably takes the form of a sheathed, electric resistance-type heating element. In general, pump assembly 30 is adapted to direct washing fluid to a lower spray arm 47, an intermediate spray arm 48 and an upper arm 49 as will be detailed fully below.
(12) For the sake of completeness, dishwasher 2 also has associated therewith a drain hose 85 including at least one corrugated or otherwise curved portion 89 that extends about an arcuate hanger 92 provided on an outside surface of side wall 10. Drain hose 85 is also preferably secured to tub 5 through various clips, such as that indicated at 94. In this manner, an upper loop is maintained in drain hose 85 to assure proper drainage in a manner known in the art. As the exact structure and operation of pump assembly 30 of dishwasher 2 is not part of the present invention, it will not be discussed further herein. Instead, the present invention is directed to particulars of the washing system associated with upper rack 16. More specifically, the invention is concerned with the manner in which washing fluid is delivered from pump assembly 30 through a fluid distribution system to spray arms 47-49, as well as an additional spray arm 97 carried by rack 16.
(13) In connection with the flow of washing fluid,
(14) Distribution head 100 also has associated therewith a second outlet 112 and a third outlet 115. A first tube 118 of a multi-tube feed arrangement generally indicated at 120 is attached to second outlet 112 and is also adapted to receive a flow of washing fluid from pump assembly 30. Multi-tube feed arrangement 120 also includes a second tube 122 that is shown to be interconnected to first tube 118 through a web 124. Preferably, first and second tubes 118 and 122 are formed together to establish a unitary conduit assembly even though first tube 118 and second tube 122 are completely separate and distinct with respect to their isolated fluid flows. Mounted to an end of second tube 122 is a connector 128 that is part of a rotatable leg 130 which fluidly interconnects second tube 122 to third outlet 115 of distribution head 100.
(15) During overall assembly, multi-tube feed arrangement 120 is connected to distribution head 100 with first tube 118 being initially connected to second outlet 112 and then leg 130 is rotated in order to register with third outlet 115. In any case, at this point, it should be recognized that distribution head 100 provides for three distinct flows there through in connection with first, second and third outlets 107, 112 and 115. As will be detailed more fully below, the flow to each of first, second and third outlets 107, 112 and 115 is regulated during a washing operation such that the flows are not simultaneously provided in order to enhance flow pressure. In connection with regulating these various flows, a diverter valve unit, generally indicated at 126, is provided beneath distribution head 100 and incorporated into pump assembly 30. In general, the function and operation of a diverter valve unit in the dishwasher art is known as evidenced by the disclosure in U.S. Pat. No. 7,914,625, incorporated herein by reference. Therefore, as the specific details of the operation of diverter valve unit 126 is not considered part of the present invention such that it will not be further discussed herein.
(16) With reference to
(17) As shown in each of
(18) Mounted to upper rack 16 for movement between the retracted and extended positions relative to tub 5 is a manifold 180. As shown best in
(19) Extending from port 186 of manifold 180 is a first upper spray arm 202. At a terminal end (not labeled) of first upper spray arm 202 is arranged a head 204 to which is rotatably attached intermediate spray arm 48. Head 204 is also provided with an associated mounted bracket 209. As will be discussed more fully below, mounting bracket 209 is utilized in connection with attaching manifold 180 to upper rack 16 for concurrent movement. For this purpose, mounting bracket 209 includes a frontal slot 210 defined between upper and lower flanges (not labeled) and first upper spray arm 202 is provided with an upstanding locator flange 211 as also discussed further below. Also extending from body 182 of manifold 180 is a second spray arm generally indicated at 213. More specifically, in the embodiment shown, second spray arm 213 is formed from multiple, interconnected pieces and includes a flow tube 216 that extends about and is coupled to port 185 of manifold 180 and leads to a T-connector 219. With this arrangement, the flow in flow tube 216 is bifurcated so as to flow in opposing directions towards tubular ends 222 and 223 of T-connector 219. T-connector 219 is also formed with a mounting bracket 225 including a hanger element 227. Designed to be fluidly connected to tubular ends 222 and 223 are a pair of sub-arm assemblies 231 and 232. As each sub-arm assembly 231, 232 is identically constructed, details will now be made of sub-arm assembly 231 and it is to be understood that sub-arm assembly 232 has corresponding structure. As clearly shown in
(20) Reference will now be made to
(21) In connection with describing the mounting of first upper spray arm 202 and second upper spray arm 213 to upper rack 16, reference will initially be made to
(22) At this point, it should be readily understood that it is simply important that each of manifold 180, first upper spray arm 202 and second spray arm 213 be mounted to rack 16 for concurrent movement between the retracted and extended positions. Depending on the particular configuration of upper rack 16 and its construction, the actual mounting of these elements to upper rack 16 can greatly vary in accordance with the invention. In any case, when upper rack 16 is in the retracted position, it should be recognized that port extensions 161 and 162 extend through respective openings 197 in cover member 195, as well as through respective flapper valves 190 in flapper valve member 189 in order to provide flow communication from first and second tubes 118 and 122 into manifold 180. Cover member 195 is provided with upper and lower sets of openings 197 in the manner corresponding to flapper valve member 189 due to the ability of upper rack 16 to be vertically adjusted through adjustment mechanism 17. Therefore, at any given time, port extensions 161 and 162 will either be received in the upper pair of openings 197 or the lower pair of openings 197. In either case, whether the upper rack 16 is in the raised or lowered position, fluid flowing from port extensions 161 or 162 will be directed into a respective side of manifold 180 due to the presence of internal divider 252. That is, as can best be understood by reviewing
(23) Reference will now be made to
(24) With this construction, washing fluid flowing into flow tube 216 will be bifurcated at T-connector 219, leading to both frontal exterior corner nozzles 242 and interior corner nozzles 249. Although shown only along frontal wall portion 139 of upper rack 16, it should be understood that second spray arm 213 could also extend to other corner portions of upper rack 16. For this purpose,
(25) Although described with reference to preferred embodiments of the invention, it should be readily understood that various changes and/or modifications can be made to the invention without departing from the spirit thereof. In general, the invention is only intended to be limited by the scope of the following claims.