Self cooled engine
09617904 ยท 2017-04-11
Assignee
Inventors
Cpc classification
F01L7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L7/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B23/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/462
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L7/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L7/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B23/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Self-cooled engine including a cylinder, a cylinder head and a turbo-piston which freely reciprocates inside the cylinder. The cylinder head has a valve that achieves circumferential suction of air-fuel mixture into the cylinder. The valve mechanism is closed and opened by cylindrical cam by means of cam shaft. Circumferential suction of air-fuel mixture enables the cylinder to cool itself and to burn the fuel at the energy center effectively. The force of incoming stream of air-fuel mixture rotates the impeller on the piston which acts as a fan to cool the cylinder walls. The impeller blades deflect the flame from reaching the cylinder walls and acts as a thermal barrier between the energy center and cylinder walls. The high intensity compression swirl (HICS) created at the end of the compression stroke to ensure that the fuel combustion is efficient and instantaneous release of maximum energy.
Claims
1. An engine having a cylinder comprising: a cylinder head body comprising a Sunflower valve mechanism which includes a Sunflower valve having a plurality of channels disposed concentrically with an axis of the cylinder of the engine for permitting air-fuel mixture flow, wherein said Sunflower valve is secured to a cylindrical cam follower, said cylindrical cam follower to provide angular movement to said Sunflower valve, an exhaust valve mechanism comprising an exhaust valve cam, push rod and rocker arm to expel burnt gases out of the cylinder, and a reciprocating turbo-piston assembly movable through a stroke in the cylinder.
2. The engine according to claim 1, wherein: the cylinder head body has a cylindrical surface, and further comprises: an inlet manifold and an exhaust manifold disposed on the cylindrical surface of the cylinder head body; a valve lock housing on the cylindrical surface of the cylinder head body to accommodate a Sunflower valve upper guide lock, a Sunflower valve lock, a Sunflower valve lower guide lock, a Sunflower valve assembly cover and a cylindrical cam follower; a bracket providing bearing support for a camshaft and for a pushrod of an exhaust valve mechanism; an exhaust chamber having an outer cylindrical surface, wherein an annular protrusion is disposed on the outer cylindrical surface of the exhaust chamber to stop the Sunflower valve assembly movement along the cylinder axis; the exhaust chamber further having a recess below the said annular protrusion to receive a Sunflower assembly circlip disposed on the outer cylindrical surface of the exhaust chamber to stop the Sunflower valve assembly movement along the cylinder axis; and wherein the cylinder head body has threaded holes on the top surface of the cylinder head body to receive an injector and an igniter plug.
3. The engine according to claim 2, wherein: the Sunflower valve mechanism is disposed adjacent to the inlet manifold, and further comprises: a Sunflower valve upper guide having a plurality of channels disposed concentrically with an engine cylinder axis for guiding air-fuel mixture flow during a suction stroke of the engine, wherein said Sunflower valve upper guide is secured to the cylinder head body to prevent the rotation about the engine cylinder axis; a Sunflower valve lower guide having a plurality of helical shaped channels in line with said Sunflower valve upper guide disposed concentrically with the engine cylinder axis for guiding the air-fuel mixture to the cylinder to generate circumferential swirl, wherein said Sunflower valve lower guide is secured to the cylinder head body to prevent the rotation about the cylinder axis; the cylindrical cam follower being disposed on the top surface of the Sunflower valve lock to follow the cylindrical cam profile to impart angular movement to the Sunflower valve; an angular slot is formed on the valve lock housing of the cylinder head body to guide the cylindrical cam follower in an angular path; and a helical spring disposed on Sunflower valve spring seats to keep the Sunflower valve in a closed position.
4. The engine according to claim 1, further comprising: an exhaust valve cam and a cylindrical cam disposed on a cylindrical surface of a camshaft; the exhaust valve cam being mechanically coupled to a push rod for imparting reciprocating motion to the push rod; and a cylindrical cam follower which is mechanically coupled to a the cylindrical cam for imparting angular motion to the cylindrical cam follower and to the Sunflower valve mechanism.
5. The engine according to claim 1, wherein the turbo-piston assembly comprises: a piston having a top surface; an impeller rotatably disposed on the top surface of the piston, said impeller rotated by the force of intake air-fuel mixture about the cylinder axis, wherein the impeller is secured to said piston to prevent movement along the cylinder axis; and a connecting rod to convert reciprocating motion to rotary motion.
6. The engine according to claim 3, wherein: the Sunflower valve is rotatable about cylinder axis between Sunflower valve upper guide and Sunflower valve lower guide, and said Sunflower valve uncovers the channels of the Sunflower valve upper guide and the Sunflower valve lower guide to permit the air-fuel mixture flow into the cylinder during suction stroke; and the Sunflower valve mechanism includes helical channels of a Sunflower valve lower guide, which direct the air-fuel mixture flow into the cylinder circumferentially to generate circumferential swirl within the cylinder; the circumferential swirl generated by the said Sunflower valve mechanism, cools the walls of the engine cylinder; and the circumferential swirl generated by the said Sunflower valve mechanism, prevents flame propagation to the walls of the engine cylinder during a power stroke of the engine.
7. The engine according to claim 5, wherein: the turbo-piston assembly moves upward during a compression stroke of the engine, to cause a high intensity compression swirl at an energy center of the engine cylinder, and wherein the said high intensity compression swirl causes the air-fuel mixture to burn completely at the energy center.
Description
DESCRIPTION OF DRAWINGS
(1) So that those having ordinary skill in the art to which the disclosed technology appertains will more readily understand how to make and use the same, reference may be had to the following drawings.
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DESCRIPTION OF REFERENCE NUMERALS
(27) 1 . . . Cylinder head assembly 2 . . . Exhaust valve mechanism 3 . . . Sunflower valve mechanism 4 . . . Turbo-piston assembly 5 . . . Rocker arm adjusting screw. 6 . . . Rocker arm 7 . . . Exhaust valve spring 8 . . . Cylinder head body 8a . . . Fastening studs and bolts for Engine cylinder and cylinder head assembly. 9 . . . Stepped hole for Exhaust valve spring. 10 . . . Cylinder axis 11 . . . Exhaust valve 12 . . . Exhaust manifold 13 . . . Cam shaft 14 . . . Cam shaft axis 15 . . . Exhaust manifold axis 16 . . . Exhaust valve seat 17 . . . Sunflower valve upper guide 17a . . . Sunflower valve upper guide radial channels. 18 . . . Sunflower valve 18a . . . Sunflower valve radial channels. 19 . . . Sunflower valve lower guide. 19a . . . Sunflower valve lower guide radial channels. 20 . . . Impeller 20a . . . Impeller shaft 21 . . . Energy center 22 . . . Piston 23 . . . Connecting rod 24 . . . Crankshaft 25 . . . Igniter plug 26 . . . Exhaust chamber 27 . . . Suction chamber 28 . . . Inlet manifold axis 29 . . . Inlet manifold 30 . . . Engine cylinder 31 . . . Fuel injector 32 . . . Push rod 33 . . . Exhaust valve cam follower 34 . . . Exhaust valve cam 35 . . . Sunflower valve upper guide lock 36 . . . Sunflower valve lock 37 . . . Sunflower valve spring 38 . . . Cylindrical cam 39 . . . Cylindrical cam follower 39a . . . Cylindrical cam follower axis. 39b . . . Cylindrical cam follower at closed position 39c . . . Cylindrical cam follower at mean position 39d . . . Cylindrical cam follower at open position 39e . . . Cylindrical cam follower swing angle 40 . . . Bracket for camshaft and pushrod bearing support 41 . . . Slot for cylindrical cam follower angular movement 42 . . . Sunflower valve assembly stopper 43 . . . Recess to receive Sunflower valve assembly circlip. 44 . . . Stepped hole to receive exhaust valve seat 45 . . . Sunflower valve assembly circlip 46 . . . Sunflower valve lock housing 47 . . . Rectangular groove for Sunflower valve angular play 48 . . . Sunflower valve spring seat 49 . . . Sunflower valve lower guide lock 50 . . . Sunflower valve assembly cover 51 . . . Serrations on valve locks 52 . . . Cylindrical cam follower path 53 . . . piston pin 54 . . . Impeller circlip 55 . . . Air fuel mixture flow in suction stroke 56 . . . Circumferential swirl 57 . . . High intensity compression swirl (HICS) 58 . . . Combustion of gases 59 . . . Exhaust valve open 60 . . . Exhaust gas flow 61 . . . SF valve upper guide mating surface with valve lock housing 62 . . . SF valve lower guide mating surface with valve lock housing 63 . . . Valve lock housing mating surface with SF valve upper guide 64 . . . Valve lock housing mating surface with SF valve lower guide
Sunflower Valve and Impeller Dimensions D . . . Diameter of Sunflower valve d . . . Inner diameter of Sunflower valve . . . Port angle . . . Petal angle h1 . . . Height of Sunflower valve upper guide h2 . . . Height of Sunflower valve h3 . . . Height of Sunflower valve lower guide . . . Circumferential swirl angle . . . Impeller swirl angle
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(28) The subject technology relates to the Sunflower mechanism or inlet valve mechanism and the turbo-piston assembly of an internal combustion (IC) engine, and in particular to methods of eliminating cooling losses, increasing the combustion efficiency and reducing harmful emissions. The advantages, and other features of the system disclosed herein, will become more readily apparent to those having ordinary skill in the art from the following detailed description of certain preferred embodiments taken in conjunction with the drawings which set forth representative embodiments of the present invention and wherein like reference numerals identify similar structural elements.
(29) All relative descriptions herein such as left, right, up, and down are with reference to the Figures, and not meant in a limiting sense. Additionally, for clarity common items have not been included in the Figures as would be appreciated by those of ordinary skill in the pertinent art. Unless otherwise specified, the illustrated embodiments can be understood as providing exemplary features of varying detail of certain embodiments, and therefore, unless otherwise specified, features, components, modules, elements, and/or aspects of the illustrations can be otherwise combined, interconnected, sequenced, separated, interchanged, positioned, and/or rearranged without materially departing from the disclosed systems or methods. Additionally, the shapes and sizes of components are also exemplary and unless otherwise specified, can be altered without materially affecting or limiting the disclosed technology.
(30) As will hereinafter be more fully described, the instant self-cooled engine provides an engine design that cools the cylinder walls and ensures complete combustion of fuel within the cylinder. This subject technology eliminates the need for a separate cooling system, thereby eliminating accessories like a coolant pump, thermostat and fan which consumes considerable engine power.
(31) Referring to
(32) The cylinder head body (8) is in the form two concentric cylindrical blocks where Outer cylindrical block is called suction chamber (27) and inner cylindrical block is called exhaust chamber (26). The inlet manifold (29) connected to the Suction chamber (27), which contains Sunflower valve mechanism (3). Sunflower valve mechanism (3) is concentrically disposed into the annular space of the cylinder head body (8). Exhaust chamber (26) contains the exhaust valve mechanism (2) and connected to exhaust manifold (12). An exhaust valve spring (7) seats on the stepped hole (9) of the cylinder head body (8). The rocker arm (6) is disposed on the top surface of cylinder head body (8), which keeps the exhaust valve (11) in a closed position by means of an exhaust valve spring (7).
(33) The exhaust manifold (12) and exhaust chamber (26) are in the form of an elbow (best seen in
(34) In the engine 100, circumferential suction is achieved by the Sunflower valve mechanism (Best seen in exploded view
(35) Sunflower valve (18) is sandwiched between a Sunflower valve upper guide (17) and a Sunflower valve lower guide (19). The Sunflower valve upper and lower guides (17, 19) are fixed into the cylinder head body (8) by a Sunflower valve upper guide lock (35) and a Sunflower valve lower guide lock (49) to remain stationary. The Sunflower valve lower guide (19) has helical shaped radial channels (19a), which provides inlet passage for ingress of air-fuel mixture in a helical direction. The serrations (51) on the guide locks (35, 49) fit into the Sunflower valve guides (17, 19) which prevents the rotation of Sunflower valve guides (17, 19) when the Sunflower valve (18) is in motion (Best seen in
(36) Sunflower valve mechanism is held between a Sunflower valve assembly stopper (42) and a Sunflower valve assembly circlip (45) (Best seen in enlarged view
(37) The Sunflower valve (18) used in this engine has 36 petals (Refer
(38) Referring to
(39) Igniter plug (25) generate series of sparks when starting the engine and it is not timed. The purpose of the Igniter plug (25) is to initiate combustion at starting similar to combustor used in gas turbines. For multi cylinder engines single igniter plug can be used. Injector injects the fuel into the suction chamber during suction stroke.
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(41) In the engine (100) air-fuel mixture is sucked into the cylinder circumferentially called as circumferential suction. The swirling stream of air-fuel mixture sweeps away the heat from the cylinder walls when it enters during suction stroke. During compression stroke, compressed swirling of air-fuel mixture burns fuel molecules at the energy center (21) effectively.
(42) The swirling stream of air-fuel mixture at the circumference of the cylinder is called circumferential swirl (56). Circumferential swirl (56) is responsible for cooling the cylinder walls as well as deflecting flame in such a way that it cannot touch the cylinder walls. The circumferential swirl (56) also rotates the impeller (20) which acts as a fan for cooling the cylinder walls. The impeller is mounted on the piston which is called as turbo-piston assembly. Turbo-piston assembly aggravates swirling action during compression stroke to generate High intensity compression swirl or HICS (57).
(43) The process of intensifying swirling to generate HICS is called as swirling exacerbation. In HICS the molecules move very closely with high velocity increases the chances of collision with each other. The circumferential swirl (56) prevent the flame propagation to the cylinder walls enhances the efficiency because less quantity of fuel is required to energize the energy center to perform the useful work on the piston.
(44) The central part of the impeller is called energy center (21). This is the inner space of the impeller where the swirling of the air-fuel mixture gets aggravated to cause HICS (57). In this space high velocity molecules involve in multiple collisions to release their maximum energy within short period. There are two types of energy centers depends on the direction of HICS (57), Direct swirl energy center and counter swirl energy center.
(45) In energy center the molecules moves in the orbit based on law of conservation of angular momentum depends on the molecular weight, the lighter molecules take smaller orbit, and heavier molecules take larger orbits. When the molecule enters the energy center, it breaks down into smaller molecules, take up the smaller orbits. The release of energy occurs until the molecule reaches smallest possible orbit or releases maximum energy.
(46) Sweep factor is the major criteria to achieve effective cooling of the cylinder. Sweep factor is the ratio of bore diameter to effective cylinder length (clearance length+stroke length).
Sweep factor=bore diameter/effective cylinder length (d/L) where L=c+1
(47) Swirling exacerbation is the process of intensifying swirling action of air-fuel mixture to cause HICS (57). Swirling exacerbation depends on sweep factor, circumferential swirl angle () and impeller swirl angle ().
(48) The energy center (21) of the cylinder of the present subject technology differs from the conventional combustion chamber in a way that it burns the fuel. During exhaust stroke always there is left over fire in the energy center. The left over fire possesses considerable energy for the subsequent cycles. The fuel is added just to supplement left over fire in order to maintain energy level of the energy center.
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(56) It can therefore be seen that the present subject technology provides a self-cooled engine which is cooled by intake air-fuel mixture and provides more efficient combustion than existing engines. For these reasons, the instant subject technology is believed to represent a significant advancement in the art which has substantial commercial merit.
(57) The subject technology uses Gasoline fuel, however increasing compression ratio and sweep factor can allow for usage of diesel fuel. The subject technology includes a Sunflower valve lower guide which has plurality of helical shaped, radial channels which are concentric with the cylinder axis. The channels are closed or opened by Sunflower valve mechanism. Sunflower valve mechanism achieves high degree of homogenous air-fuel mixture by streamlining the air movement using turbo-piston. During suction stroke, the Sunflower valve mechanism causes circumferential flow of air-fuel mixture into the cylinder which cools the cylinder and causes the fuel to atomize effectively. The incoming air stream rotates the impeller on the piston, which acts as a fan to cool the cylinder walls. During combustion, the impeller blades also deflect the flame from reaching the cylinder walls, and act as a thermal barrier between the energy center and the cylinder walls.
(58) As can be seen, the engine of the present subject technology eliminates loss due to previously used cooling mechanisms, and significantly reduces incomplete combustion. In the engine of the present subject technology, fuel burns instantaneously at the center of the cylinder, and exerts force at the center of the piston. The cylinder is cooled by the fresh stream of incoming air, which eliminates the complicated cooling mechanisms currently used in internal combustion engines. High intensity compression swirl (HICS) created at the end of the compression stroke ensures that every molecule of the fuel involve in combustion. While there is shown and described herein certain specific structure embodying the subject technology, it will be manifest to those skilled in the art that various modifications and rearrangements of the parts may be made without departing from the spirit and scope of the underlying inventive concept and that the same is not limited to the particular forms herein shown and described except insofar as indicated by the scope of the appended claims.