PLANTING METHOD MAKING USE OF A SUBSTRATE PLUG WITH A PRESS SECTION
20170094896 ยท 2017-04-06
Inventors
Cpc classification
A01G9/0299
HUMAN NECESSITIES
A01G9/02
HUMAN NECESSITIES
International classification
A01G9/02
HUMAN NECESSITIES
Abstract
A method and an assembly of a pre-shaped substrate plug and a container for planting out plant material, of which the plug includes one or more press sections sideways of an upwardly opening plant insertion recess. The outer wall dimensions of the press sections are larger than inner wall dimensions of corresponding parts of the container, such that during a step of placing the plug in an insertion position into the container, a pressing of the plug into the container needs to be performed for the press sections to be able to fit into the corresponding parts of the container while the press sections compress inwardly in a sideways direction and at least partly decrease the plant insertion recess around a seed or lower plant part which had been placed therein preceding the pressing.
Claims
1. A method for planting out a seed for a plant or a plant, in particular a seedling, cutting or tissue-culture plant, comprising the steps: providing a pre-shaped substrate plug which is equipped with a substantially vertically extending plant insertion recess that opens out towards an upper surface of the plug; providing a container for the plug to fit into; positioning the seed or a lower part of the plant inside the plant insertion recess; and placing the plug in an insertion position into the container, wherein the provided plug comprises one or more press sections sideways of the plant insertion recess, wherein outer wall dimensions of the press sections, in the insertion position, are larger than inner wall dimensions of corresponding parts of the container, and wherein during the step of placing the plug in the insertion position into the container, a pressing of the plug into the container is performed for said press sections to fit into the corresponding parts of the container while said press sections compress inwardly in a sideways direction and at least partly decrease the plant insertion recess around the seed or lower plant part.
2. The method according to claim 1, wherein the step of positioning the seed or lower plant part inside the plant insertion recess comprises a downwards moving of the seed or plant into the plant insertion recess which downwards moving is continued in one go with a downwards pressing action exerted onto the upper surface of the plug for pressing the press sections into the corresponding container parts and at least partly decrease the plant insertion recess around the seed or lower plant part.
3. the method according to claim 1, wherein preceding the step of positioning the seed or lower plant part inside the plant insertion recess, the plug is pre-placed partly with a lower plug part into an upper part of the container, with which the press sections get supported in an uncompressed state by the corresponding parts of the container.
4. The method according to claim 3, wherein the provided plug has said press sections extend along an upper plug part, and wherein during the pre-placing of the lower plug part into the upper part of the container, the upper plug part, along which said press sections extend, gets positioned above said upper part of the container.
5. The method according to claim 1, wherein the provided container delimits a space with a shape such that the plug fits with its press sections in a non-compressed state therein in a first rotational position and that the plug fits with its press sections in a compressed state therein in a second rotational position which corresponds to the insertion position, the method further comprising the steps: pre-shaping the substrate plug inside the container; moving the pre-shaped plug at least partly out of the container; rotating the pre-shaped plug from the first rotational position to the second rotational insertion position; positioning the seed or lower part of the plant inside the plant insertion recess; and pressing the plug in the second rotational insertion position into the container while said press sections compress inwardly in the sideways direction and at least partly decrease the plant insertion recess around the seed or lower plant part.
6. The method according to claim 1, wherein the provided plug comprises at least one reinforcement element with opposite segments which lie at opposing sides of the plant insertion recess, wherein, during the step of pressing of the plug into the container, the reinforcement element gets deformed from a first towards a second position together with the inwards compressing of the press sections, in which second position the opposite segments come to lie closer towards each other compared to the first position.
7. The method according to claim 6, wherein, during the step of pressing of the plug into the container, the reinforcement element gets plastically deformed or locked such that the element is able to substantially maintain its second position after having been deformed thereto.
8. The method according to claim 1, wherein the seed or lower plant part is pre-placed in an auxiliary organ that together get positioned inside the plant insertion recess.
9. The method according to claim 1, wherein, during the step of positioning the seed or a lower part of the plant inside the plant insertion recess and/or during the step of pressing of the plug into the container, a temporary blocking organ that extends at least partly inside the recess, gets removed or destructed.
10. An assembly of a pre-shaped substrate plug and a container, in particular for use in the method according to claim 1, in which the plug is equipped with a substantially vertically extending plant insertion recess that opens out towards an upper surface of the plug, wherein the plug further comprises one or more press sections sideways of the plant insertion recess, wherein outer wall dimensions of the press sections are larger than inner wall dimensions of corresponding parts of the container.
11. The assembly according to claim 10, wherein differences between the outer wall dimensions of the press sections and the inner wall dimensions of the corresponding parts of the container are equal to or larger than thicknesses of the plant insertion recess to be decreased, in particular at least 3 mm larger.
12. The assembly according to claim 10, wherein the plant insertion recess has varying thicknesses over its height and/or width.
13. The assembly according to claim 10, wherein the press sections are delimited by downwards tapering outer walls.
14. The assembly according to claim 10, wherein the plug comprises an upper and lower plug part, wherein the press sections extend along the upper plug part, and wherein the lower plug part has outer wall dimensions which are equal to or smaller than inner wall dimensions of a corresponding lower part of the container.
15. The assembly according to claim 10, wherein the container delimits a space with a shape such that the plug fits with the press sections in a non-compressed state therein in a first rotational position and that the plug fits with the press sections in a compressed state therein in a second rotational position which corresponds to the insertion position.
16. The assembly according to claim 10, wherein the plant insertion recess extends over the entire width and height of an upper plug part, and wherein segments of the upper plug part lying on opposite sides of the plant insertion recess are hingedly connected with each other by means of a lower plug part.
17. The assembly according to claim 10, wherein the press sections extends at least over the height of the plant insertion recess.
18. The assembly according to claim 10, wherein the substrate plug including its press sections is made out of a compressible substrate material.
19. The assembly according to claim 10. wherein the provided plug comprises at least one reinforcement element with opposite segments which lie at opposing sides of the plant insertion recess, such that, during a step of pressing of the plug to fit into the container, the reinforcement element gets deformed from a first towards a second position together with an inwards compressing of the press sections, in which second position the opposite segments come to lie closer towards each other compared to the first position.
20. The assembly according to claim 19, wherein the reinforcement element has a V- or U-shape, with upwardly projecting legs of the V- or U-shape being formed by the opposite segments.
21. The assembly according to claim 19, wherein the opposite segments extend over substantially the entire height of the plant insertion recess.
22. The assembly according to claim 19, wherein the reinforcement element has at least partly been connected to or embedded inside substrate material of the plug.
23. The assembly according to claim 19, wherein the reinforcement element is at least partly made out of a plastically deformable material, in particular metal, such that it is able to maintain the opposite segments in the second position in which they lie closer to each other after the plug has been pressed to fit into the container.
24. The assembly according to claim 19, wherein the reinforcement element comprises a locking mechanism between its opposite segments, such that it is able to maintain the opposite segments in the second position in which they lie closer to each other after the plug has been pressed to fit into the container.
25. The assembly according to claim 19, wherein a temporary blocking organ is provided that extends at least partly inside the recess.
26. The assembly according to claim 19, wherein two or more of the plant insertion recesses are provided.
27. A pre-shaped substrate plug for use in the method according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0040] The invention shall now be explained in more detail with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0053] A pre-shaped substrate plug has been given the reference numeral 1 in
[0054] The plug 1 comprises three pairs of press sections 5a-c which are provided at diametrically opposite positions relative to the recess 3. Each of the press sections 5 is formed as an elongate tapering rounded rib which projects outwardly bulging from the wall 2. The press sections 5 extend downwards along the outer wall 2 while gradually tapering towards the same diameter as the outer wall 2. Outer wall dimensions d1, d2 of the press sections 5 are larger than the diameter Dp of the frusto-conical outer wall 2. How much larger depends on the height along the plug 1. The maximum differences between D and d1, d2 are designed to be larger than the thickness t of the groove sections 3b.
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[0056] The assembly of plugs 1 and containers 9 can now advantageously be used as follows:
[0057] Firstly the plugs 1 are pre-placed partly with their lower plug parts into upper parts of the containers 9. This is referred to as an intermediate plant positioning position. With this the press sections 5 get to lie against upper edges of the containers 9, while the recess 3 is still fully open.
[0058] Subsequently a robot arm 10 each time picks up a plant 8 and carefully and gently moves this plant 8 with a lower part into the open recess 3 of one of the plugs 1. Then in one continuous go the robot arm 10 starts to exert a downwards pressing force onto the upper surface 4 of this plug 1. This causes the plug 1 to get entirely pressed into its container 9. Since the press sections 5 are overdesigned relative to the corresponding upper part of the container 9, they are forced to progressively compress radially inwardly. Because of this the recess 3 automatically starts to progressively close or otherwise decrease around the lower part of the plant 8 and starts to firmly grip this lower plant part 8.
[0059] As soon as the entire plug 1 has been pressed into its container 9 it has reached its aimed insertion position therein, in which a lower surface of the plug 1 lies against a bottom of the container 9. The robot arm 10 then can be moved away and pick up another plant 8 for placing it into another one of the plugs 1.
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[0071] With this variant it is possible to manufacture and use the plugs for planting out in one and the same container. It also may help to prevent pre-shaped plugs from getting damaged during transport towards a planting location.
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[0073] The plurality of reinforcement elements 100 together may form a sort of open barred basket which lies against the outer sides of the plug 1. This can be achieved by connecting the distinctive elements 100 with each other for example at centres of their connection parts 100a, 100b and 100c.
[0074] The elements 100 may get slightly clamped around the plug 1 such that they get to lie partly embedded therein and/or get adhered thereto so that they are able to form an effective interconnected unit with the plug's substrate material. The elements 100 advantageously reinforce the plug 1 such that no large parts of substrate material may easily break off during handling and processing, like for example the upper plug sections which together delimit the recess 3.
[0075] In the position as shown entirely on the left side of
[0076] When subsequently the plug 1 gets pressed into the container 9, then the position as shown on the right side of the middle in
[0077] The reinforcement elements 100 are made out of such metal wire that they are plastically deformable. This causes them to get plastically deformed when forced to move into the container 9 together with the rest of the plug 1. This has the advantage that if the plug 1 after some time gets removed from the container 9 again, that the reinforcement elements 100 then help to keep the press sections 5 in their compressed state, which causes the plant insertion recess 3 to keep on clamping the plant 8 therein.
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[0085] Besides the embodiments shown, numerous variants are possible. For example the shapes and dimensions of the various parts, segments and sections of the container and/or plug can be further changed. The plug material can be very diverse and for example comprise coconut fibres, peat, bark, mineral/rock wool, soil, polyphenol foam, or mixtures thereof. This material can for example be pre-shaped or moulded while being glued together by means of a suitable adhesive. The plug can be made symmetrical or asymmetrical. Instead of the container and/or the plug being made out of one integral part it is also possible to use multi-part plugs and/or containers. For example some kind filling organ(s) like a ring can be placed inside an upper part of the container and/or around an upper part of the plug at the location of the press sections. This filling organ together with the press sections of the plug and the corresponding parts of the container, then also can be made such that an automatic decreasing of the recess is able to take place during pressing of the plug into the container. The plug can also be made out of two or more distinctive segments of which at least some are provided with the press sections and which together can be pressed into a container in such a way that a recess which is delimited by those plurality of segments automatically decreases. Also it is possible to use some kind of intermediate basket inside which the plug or plug segments can get placed before getting pressed together into the container. The container can have substantially closed side and/or bottom walls. It is also possible to use a basket as container of which the walls are provided with a plurality of openings. It is noted that aspects of the above variants of the reinforcement element(s) can also be combined with each other. For example hinges can also be used for the U-shaped variants. Further it is noted that the reinforcement element(s) may also be equipped with suitable profiles and/or cross or transverse pieces or the like such that they can get more grip onto the plug's substrate material and vice versa. Also it is noted that the other embodiments can also be provided with one or more reinforcement elements.
[0086] Thus the invention provides an easy to manufacture assembly of container and plug with relative large dimensioned press section(s) sideways of a plant insertion recess, which assembly makes it possible to truly speed up, improve and possibly fully automate a planting out process.